CN203355537U - Dust-removing equipment with air circulation function - Google Patents
Dust-removing equipment with air circulation function Download PDFInfo
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- CN203355537U CN203355537U CN201320339748.5U CN201320339748U CN203355537U CN 203355537 U CN203355537 U CN 203355537U CN 201320339748 U CN201320339748 U CN 201320339748U CN 203355537 U CN203355537 U CN 203355537U
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- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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Abstract
本实用新型公开了一种带气流旋转的除尘设备,包括:箱体、箱体的支撑架,箱体的上方设有隔离板,该隔离板将箱体分割成洁净区和粉尘区,粉尘区由中间箱体、对称的左箱体和右箱体组成并通过第一垂直隔离板隔离,左箱体和右箱体的隔离板上固定有若干个过滤袋,底部为锥形体并设有出口,中间箱体的上方设有粉尘进口、下方设有粉尘进入左箱体和右箱体的风道口、底部设有带阀门的出口,洁净区设有洁净空气出口,中间箱体的隔离板上固定有减速电机,减速电机的转动轴固定有伸入中间箱体的旋转轴,旋转轴通过横杆固定有若干叶片。叶片宽度及转动半径满足位于最大可以转动半径的一半以外运行。本实用新型具有结构简单、成本低、维护成本低、除尘效率高的有益效果。
The utility model discloses a dust removal device with airflow rotation, comprising: a box body, a support frame of the box body, an isolation plate is arranged above the box body, and the isolation plate divides the box body into a clean area and a dust area, and the dust area It is composed of a middle box, a symmetrical left box and a right box, and is separated by a first vertical partition. Several filter bags are fixed on the partition of the left box and the right box. The bottom is a cone and has an outlet. , the upper part of the middle box is provided with a dust inlet, the lower part is provided with an air duct opening for dust to enter the left and right boxes, the bottom is provided with an outlet with a valve, and the clean area is provided with a clean air outlet. The isolation plate of the middle box A decelerating motor is fixed, and the rotating shaft of the decelerating motor is fixed with a rotating shaft extending into the middle box body, and the rotating shaft is fixed with a plurality of blades through a cross bar. The width of the blade and the radius of rotation are sufficient to operate beyond half of the maximum possible radius of rotation. The utility model has the beneficial effects of simple structure, low cost, low maintenance cost and high dust removal efficiency.
Description
技术领域 technical field
本实用新型涉及一种除尘设备,尤其是涉及水泥建材的除尘设备。The utility model relates to a dust removal device, in particular to a dust removal device for cement building materials.
背景技术 Background technique
现有技术中,粉尘如水泥的除尘设备其除尘主要是利用过滤袋过滤粉尘,以及粉尘自然流动过程中利用粉尘的自重下沉除尘,其中过滤袋过滤粉尘会增加滤袋的更换成本,而粉尘的自重下沉除尘不会有耗材成本,但粉尘的自重下沉速度缓慢,效率低下,满足不了使用要求。In the prior art, dust removal equipment for dust such as cement mainly uses filter bags to filter dust, and uses the self-weight sinking of dust during the natural flow of dust to remove dust. Filtering dust with filter bags will increase the replacement cost of filter bags, while dust The self-weight sinking dust removal will not have consumable costs, but the self-weight sinking speed of the dust is slow, the efficiency is low, and it cannot meet the use requirements.
另外,水泥建材的过滤袋过滤粉尘均采用下进气方式,含尘气体是从过滤袋底部向上运动的,显然过滤袋的底部、中部和上部过滤速度会不一样,这种状况会使局部地方风速过高而影响过滤袋的寿命和阻力。更严重的是,含尘气体中粉尘颗粒粗细有一定分布范围,下进气方式会使大部分粗颗粒沉积在过滤袋下部而细颗粒沉积在过滤袋上部。由脉冲清灰原理可知,吸附在过滤袋表面的粉尘层粗细颗粒越均匀则透气性能和清灰效果越好,显然以上分布是一种缺陷,且过滤袋越长这种缺陷越明显,下进风方式在清灰过程中还会产生二次吸附,缩短了过滤袋寿命,增加了维护成本。In addition, the filter bags of cement building materials adopt the downward air intake method to filter dust, and the dust-laden gas moves upward from the bottom of the filter bag. Obviously, the filtration speed of the bottom, middle and upper parts of the filter bag will be different. Excessive wind speed will affect the life and resistance of the filter bag. What's more serious is that the dust particles in the dusty gas have a certain distribution range, and the downward air intake method will cause most of the coarse particles to deposit on the lower part of the filter bag and the fine particles to deposit on the upper part of the filter bag. According to the principle of pulse cleaning, the more uniform the thickness of the dust layer adsorbed on the surface of the filter bag, the better the air permeability and cleaning effect. Obviously, the above distribution is a defect, and the longer the filter bag is, the more obvious this defect is. The wind method also produces secondary adsorption during the dust cleaning process, which shortens the life of the filter bag and increases maintenance costs.
实用新型内容 Utility model content
本实用新型根据以上不足,提供了一种带气流旋转的除尘设备,该除尘设备增加了气流旋转部件,通过气流旋转将粉尘尽可能地集中到气流相对稳定的气流中心,气流中心的粉尘浓度增加,加速下沉,旋转气流的外围粉尘浓度降低,通过气流切线方向以侧进风方式进行二次除尘。According to the above deficiencies, the utility model provides a dust removal device with airflow rotation. The dust removal equipment adds an airflow rotation part, and through the airflow rotation, the dust is concentrated as much as possible in the airflow center where the airflow is relatively stable, and the dust concentration in the airflow center increases. , Accelerate the sinking, reduce the peripheral dust concentration of the rotating air flow, and carry out secondary dust removal through the tangential direction of the air flow in the way of side air intake.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种带气流旋转的除尘设备,包括:箱体、箱体的支撑架,箱体的上方设有隔离板,该隔离板将箱体分割成洁净区和粉尘区,粉尘区由中间箱体、对称的左箱体和右箱体组成并通过第一垂直隔离板隔离,左箱体和右箱体的隔离板上固定有若干个过滤袋,底部为锥形体并设有出口,出口处设有阀门,中间箱体的上方设有粉尘进口、下方设有粉尘进入左箱体和右箱体的风道口、底部设有带阀门的出口,洁净区设有洁净空气出口,中间箱体的隔离板上固定有减速电机,减速电机的转动轴固定有伸入中间箱体的旋转轴,旋转轴通过横杆固定有若干叶片。A dust removal device with airflow rotation, including: a box body, a support frame for the box body, an isolation plate is arranged above the box body, and the isolation plate divides the box body into a clean area and a dust area. The dust area is composed of the middle box body, Symmetrical left box and right box are composed and separated by the first vertical partition board. Several filter bags are fixed on the partition board of left box and right cabinet. Valves, the upper part of the middle box is equipped with a dust inlet, the lower part is equipped with an air channel for dust to enter the left and right boxes, the bottom is equipped with an outlet with a valve, the clean area is equipped with a clean air outlet, and the isolation plate of the middle box A deceleration motor is fixed on the top, and the rotation shaft of the deceleration motor is fixed with a rotation shaft extending into the middle box, and the rotation shaft is fixed with a plurality of blades through a cross bar.
所述叶片的上边缘低于粉尘进口,下边缘高于左箱体和右箱体的锥形体,叶片宽度及转动半径满足位于最大可以转动半径的一半以外运行。The upper edge of the blade is lower than the dust inlet, the lower edge is higher than the cones of the left box and the right box, and the width and rotation radius of the blade meet the requirement of running beyond half of the maximum rotation radius.
通过调节减速电机的速度,尽可能使得气流中心的气流相对稳定便于粉尘下沉,气流外围的气流旋转便于粉尘向气流中心运动。By adjusting the speed of the deceleration motor, the airflow in the center of the airflow is relatively stable as much as possible to facilitate dust sinking, and the rotation of the airflow around the airflow facilitates the movement of dust to the center of the airflow.
还包括第二垂直隔离板,该第二垂直隔离板相邻所述的第一垂直隔离板固定,第二垂直隔离板的上部与第一垂直隔离板的下部构成上进风通道、底部与所述左箱体和右箱体的锥形体构成下进风口。It also includes a second vertical partition board, which is fixed adjacent to the first vertical partition board, the upper part of the second vertical partition board and the lower part of the first vertical partition board form an upper air inlet passage, and the bottom part and the first vertical partition board The cones of the left box body and the right box body form the lower air inlet.
为了进一步提高除尘效果,所述中间箱体的底部为锥形体,所述带阀门的出口设置在锥形体的下方。In order to further improve the dust removal effect, the bottom of the intermediate box is a cone, and the outlet with a valve is arranged below the cone.
第一垂直隔离板和第二垂直隔离板的安装结构构成了侧进风方式,该侧进风方式可使滤袋长度增加到8m甚至更长,滤袋可以布置得更密,这对于处理大含尘气体量的设备来说,可以大大减少占地面积,降低单位钢耗和配套件的数量,从而在不增加运行和维护费用的前提下减少一次性投资;The installation structure of the first vertical isolation plate and the second vertical isolation plate constitutes a side air intake method, which can increase the length of the filter bag to 8m or even longer, and the filter bags can be arranged more densely, which is very important for the treatment of large For equipment with dusty gas volume, it can greatly reduce the occupied area, reduce the unit steel consumption and the number of supporting parts, so as to reduce the one-time investment without increasing the operation and maintenance costs;
由于含尘气体从过滤袋的侧面进入,从而使含尘气体流动方向与粉尘的沉降方向垂直,相比下进气的含尘气体流动方向与粉尘沉降方向相反而言显然提高了清灰效果。从而大大减少了清灰过程中的二次吸附,加速粉尘沉降,这一特点明显减少清灰次数,延长滤袋寿命。Since the dust-laden gas enters from the side of the filter bag, the flow direction of the dust-laden gas is perpendicular to the dust sedimentation direction. Compared with the opposite direction of the dust-laden gas flow direction and the dust sedimentation direction, the cleaning effect is obviously improved. Thus greatly reducing the secondary adsorption in the cleaning process and accelerating the dust settlement. This feature significantly reduces the number of cleaning times and prolongs the life of the filter bag.
侧进风方式使过滤袋表面的过滤速度和粉尘颗粒分布更均匀。侧进风方式则从根本上解决了这一问题,使过滤袋的过滤速度均匀,不会使局部地方风速过高,粉尘颗粒的粗细分布均匀,粉尘层的阻力小,清灰效果也更好。The side air intake mode makes the filtration speed and dust particle distribution on the surface of the filter bag more uniform. The side air intake method fundamentally solves this problem, making the filtering speed of the filter bag uniform, and the local wind speed will not be too high. .
侧进风更适合在线清灰方式。因为在线清灰可以更有效的利用全过滤面积,减少一次性投资和维护费用。在线清灰结构中没有离线清灰的进出气阀门,设备故障点少,机械阻力低,可减少运行能耗。侧进风方式由于含尘气体的流动方向与粉尘的沉降方向垂直一致,减少了在线清灰过程中的二次吸附,这是下进风方式所无法比拟的。Side air intake is more suitable for online dust cleaning. Because online cleaning can make more effective use of the entire filter area and reduce one-time investment and maintenance costs. There is no inlet and outlet valve for offline dust removal in the online dust removal structure, so there are few equipment failure points and low mechanical resistance, which can reduce operating energy consumption. Because the flow direction of the dust-laden gas is vertically consistent with the sedimentation direction of the dust in the side air intake mode, the secondary adsorption in the online dust cleaning process is reduced, which is incomparable with the down air intake mode.
本实用新型具有结构简单、成本低、维护成本低、除尘效率高的有益效果。The utility model has the beneficial effects of simple structure, low cost, low maintenance cost and high dust removal efficiency.
附图说明 Description of drawings
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型叶片位置及尺寸结构示意图。Fig. 2 is a schematic diagram of the blade position and size structure of the utility model.
具体实施方式 Detailed ways
现结合附图对本实用新型作进一步的说明:Now in conjunction with accompanying drawing, the utility model is further described:
如图所示,一种带气流旋转的除尘设备,包括:箱体、箱体的支撑架8,箱体的上方设有隔离板3,该隔离板3将箱体分割成洁净区1和粉尘区,粉尘区由中间箱体4、对称的左箱体和右箱体组成并通过第一垂直隔离板41隔离,左箱体和右箱体的隔离板3上固定有若干个过滤袋5,底部为锥形体71并设有出口,出口处设有阀门72,中间箱体4的上方设有粉尘进口46、下方设有粉尘进入左箱体和右箱体的风道口44、底部设有带阀门61的出口,洁净区1设有洁净空气出口,中间箱体4的隔离板3上固定有减速电机91,减速电机91的转动轴固定有伸入中间箱体4的旋转轴92,旋转轴92通过横杆93固定有若干叶片94。As shown in the figure, a dust removal device with airflow rotation includes: a box body, a support frame 8 for the box body, and an isolation plate 3 is arranged above the box body, and the isolation plate 3 divides the box body into a clean area 1 and dust area, the dust area is composed of the middle box body 4, symmetrical left box body and right box body and is isolated by the first vertical partition plate 41, and several filter bags 5 are fixed on the partition plate 3 of the left box body and the right box body, The bottom is a cone 71 and is provided with an outlet, the outlet is provided with a valve 72, the top of the middle box 4 is provided with a dust inlet 46, and the bottom is provided with an air duct opening 44 for dust to enter the left box and the right box, and the bottom is provided with a belt. At the outlet of the valve 61, the clean area 1 is provided with a clean air outlet, and a reduction motor 91 is fixed on the isolation plate 3 of the middle box 4, and the rotation shaft of the reduction motor 91 is fixed with a
还包括第二垂直隔离板42,相邻所述的第一垂直隔离板41固定,第二垂直隔离板42的上部与第一垂直隔离板41的下部构成上进风通道43、底部与左箱体和右箱体的锥形体71构成下进风口45。It also includes a second vertical partition 42, which is fixed adjacent to the first vertical partition 41. The upper part of the second vertical partition 42 and the lower part of the first vertical partition 41 constitute the upper air inlet passage 43, the bottom and the left box body. The lower air inlet 45 is formed with the cone 71 of the right casing.
叶片94的上边缘低于粉尘进口10,下边缘高于左箱体和右箱体的锥形体71,叶片94宽度及转动半径满足位于最大可以转动半径的一半以外运行;举例说明,叶片94在中间箱体4内允许的最大旋转半径R1为2米,则最大可以转动半径的一半即R2为1米,也就是说,叶片94在半径1米与2米之间运行。The upper edge of the
该尺寸的设计主要是确保气流中心气流相对稳定,气流的外围气流转动。The design of this size is mainly to ensure that the airflow in the center of the airflow is relatively stable, and the peripheral airflow of the airflow rotates.
中间箱体4的底部为锥形体,带阀门61的出口设置在锥形体的下方。The bottom of the middle box 4 is a cone, and the outlet with a valve 61 is arranged below the cone.
过滤袋5袋口的上方设有现有技术中用于过滤袋5的高压气流反吹除尘单元,包括喷口23、喷管22、气流存储罐21、控制气流存储罐21气流输出的电磁阀,过滤袋5内通常设有支撑架。The top of the filter bag 5 pockets is provided with a high-pressure air flow blowback dust removal unit for the filter bag 5 in the prior art, including a nozzle 23, a nozzle 22, an airflow storage tank 21, a solenoid valve for controlling the output of the airflow storage tank 21, A support frame is usually provided inside the filter bag 5 .
本实用新型的基本原理是:在风扇的作用下,粉尘从粉尘进口46进入中间箱体4,部分粉尘利用粉尘的自重下沉到中间箱体4底部的锥形体,为了加速粉尘的下沉,该除尘设备增加了气流旋转部件,减速电机91通过旋转轴92带动叶片94转动,将粉尘尽可能地集中到气流相对稳定的旋转轴92所处的气流中心,气流中心的粉尘浓度增加,加速下沉,旋转气流的外围粉尘浓度降低,通过气流切线方向侧进风进入左箱体和右箱体进行二次除尘,具体地,部分粉尘通过风道口44进入上进风通道43再进入左箱体和右箱体的上部,还有部分粉尘通过该风道口44、下进风口45再进入左箱体和右箱体的下部,进入左箱体和右箱体的粉尘,部分利用自重下沉到左箱体和右箱体的底部的锥形体71,部分经过滤袋5过滤,从过滤袋5中心输出干净的空气进入洁净区1并由洁净空气出口送出。The basic principle of the utility model is: under the action of the fan, the dust enters the middle box 4 from the dust inlet 46, and part of the dust sinks to the cone at the bottom of the middle box 4 by the self-weight of the dust. In order to accelerate the sinking of the dust, The dedusting equipment adds airflow rotating parts, and the gear motor 91 drives the
中间箱体4底部的阀门61、左箱体和右箱体底部的阀门72,用于维护时清灰;高压气流反吹除尘单元用于在线维护时对过滤袋5清灰。The valve 61 at the bottom of the middle box 4, the valve 72 at the bottom of the left box and the right box are used for dust removal during maintenance; the high-pressure airflow back-blowing dust removal unit is used for cleaning the filter bag 5 during online maintenance.
中间箱体4可以是圆柱体、俯视为正方形等形状,锥形体可以是圆锥体、方锥体。The middle box body 4 can be a cylinder, a shape such as a square when viewed from above, and the cone can be a cone or a square cone.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103316557A (en) * | 2013-06-11 | 2013-09-25 | 浙江洁翔环保设备有限公司 | Dedusting device with airstream rotation |
CN109621710A (en) * | 2018-12-28 | 2019-04-16 | 中国化学工程第六建设有限公司 | Low-temperature denitrifying system and method for denitration |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103316557A (en) * | 2013-06-11 | 2013-09-25 | 浙江洁翔环保设备有限公司 | Dedusting device with airstream rotation |
CN103316557B (en) * | 2013-06-11 | 2015-05-13 | 浙江洁翔环保设备有限公司 | Dedusting device with airstream rotation |
CN109621710A (en) * | 2018-12-28 | 2019-04-16 | 中国化学工程第六建设有限公司 | Low-temperature denitrifying system and method for denitration |
CN109621710B (en) * | 2018-12-28 | 2021-07-13 | 中国化学工程第六建设有限公司 | Low-temperature denitration system and denitration method |
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