CN203349293U - Blended pulverized coal combustion controlling device - Google Patents
Blended pulverized coal combustion controlling device Download PDFInfo
- Publication number
- CN203349293U CN203349293U CN201320267213.1U CN201320267213U CN203349293U CN 203349293 U CN203349293 U CN 203349293U CN 201320267213 U CN201320267213 U CN 201320267213U CN 203349293 U CN203349293 U CN 203349293U
- Authority
- CN
- China
- Prior art keywords
- coal
- combustion
- flue gas
- valve
- furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
本实用新型公开了一种共混煤粉燃烧控制装置,该装置包括煤粉制备系统、喷吹系统、燃烧系统、烟气处理系统,本实用新型成套装置采用球磨机的形式制备煤粉、喷吹系统采用的是直接并罐喷吹工艺,燃烧炉采用的是双膛的炉膛进行燃烧反应,一个炉膛进行燃烧反应时,烟气通过炉内管道进入另一炉膛循环工作,排放烟气设有处理系统,排放烟气所脱出的硫可作为硫膏副产品销售,不产生二次污染,本实用新型装置混煤的燃烧效率优于其它装置,高于88%,且具有工艺简单、设备少、占地少、厂房低、建设投资少、计量方便等特点,本装置还可以应用于其他固体燃料燃烧。
The utility model discloses a blended pulverized coal combustion control device, which comprises a pulverized coal preparation system, an injection system, a combustion system, and a flue gas treatment system. The system adopts the direct tank injection process, and the combustion furnace adopts a double-chamber furnace for combustion reaction. When one furnace chamber performs combustion reaction, the flue gas enters the other furnace through the pipeline in the furnace to circulate and work, and the exhaust gas has a treatment system, the sulfur released from exhaust flue gas can be sold as a by-product of sulfur paste, without secondary pollution. The combustion efficiency of the utility model is superior to other devices for mixing coal, which is higher than 88%, and has the advantages of simple process, less equipment, and It has the characteristics of less land, low factory buildings, less construction investment, and convenient measurement. This device can also be applied to the combustion of other solid fuels.
Description
技术领域 technical field
本实用新型涉及一种共混煤粉燃烧控制装置。 The utility model relates to a control device for blending pulverized coal combustion.
背景技术 Background technique
目前,我国是世界上煤炭最大的生产国和消费国,也是唯一的以煤炭为主要能源的国家。云南省煤炭资源总量为691亿吨。截至2006年底,全省探明煤炭资源量为277.16亿吨,预测资源量为413.84亿吨。云南省资源缺乏,2005年原煤产量为6534.9万吨,2006年年原煤产量为7509.24万吨,2007年原煤产量为8038.44万吨,2008年原煤产量为8657.43万吨。2012年原煤产量为6040万吨,目标产量为12000万吨,需求量为8549万吨,缺口为2509万吨。2015年原煤产量为7174万吨,目标产量为13000万吨,需求量为8549万吨,缺口1523万吨。2020年原煤产量为7670万吨,目标产量为14000万吨,需求量为9377万吨,缺口1707万吨。原煤产量其中褐煤产量占56.83%,烟煤占23.42%,无烟煤占19.75%。云南境内有三大褐煤煤矿,分别是云南昭通煤田(储量在80亿吨)、云南小龙潭煤田(储量为10亿吨)、先锋煤田(储量为2.97亿吨)。褐煤以云南昭通为主,含煤面积为142平方千米,属土状褐煤,水分大于40%,热重低于2000Kcal/kg,属高湿低阶褐煤,具有高硫、高灰、高水分、煤化程度低、发热量低、着火点低、热稳定性差、易风化自燃的特点。 At present, my country is the largest producer and consumer of coal in the world, and it is also the only country that uses coal as its main energy source. The total amount of coal resources in Yunnan Province is 69.1 billion tons. By the end of 2006, the province's proven coal resources were 27.716 billion tons, and the predicted resources were 41.384 billion tons. Yunnan Province lacks resources. In 2005, the output of raw coal was 65.349 million tons, in 2006 it was 75.0924 million tons, in 2007 it was 80.3844 million tons, and in 2008 it was 86.5743 million tons. In 2012, the output of raw coal was 60.4 million tons, the target output was 120 million tons, the demand was 85.49 million tons, and the gap was 25.09 million tons. In 2015, the output of raw coal was 71.74 million tons, the target output was 130 million tons, the demand was 85.49 million tons, and the gap was 15.23 million tons. In 2020, the output of raw coal is 76.7 million tons, the target output is 140 million tons, the demand is 93.77 million tons, and the gap is 17.07 million tons. Among the raw coal production, lignite production accounted for 56.83%, bituminous coal accounted for 23.42%, and anthracite accounted for 19.75%. There are three major lignite coal mines in Yunnan, namely Yunnan Zhaotong Coalfield (with reserves of 8 billion tons), Yunnan Xiaolongtan Coalfield (with reserves of 1 billion tons), and Xianfeng Coalfield (with reserves of 297 million tons). The lignite is mainly in Zhaotong, Yunnan, with a coal-bearing area of 142 square kilometers. It is an earthy lignite with a moisture content of more than 40% and a thermal weight of less than 2000Kcal/kg. It is a high-humidity low-rank lignite with high sulfur, high ash, and high moisture content. , Low degree of coalification, low calorific value, low ignition point, poor thermal stability, easy weathering and spontaneous combustion.
优质煤是不可再生资源,随着经济的增长,煤耗量的急增,为了降低燃煤成本,国内外相关研究机构和企业采用多种不同种类的煤进行混烧,动力配煤研究是目前国内外研究热点之一,其最重要也是最难的问题是混煤热解与燃烧的问题,混煤试验的可行性和实效性是混煤研究的重点,混煤研究在可磨性、压强、气氛速率等方面还存在空白,只有通过获得混煤燃烧优化控制技术实现解决的。因此云南褐煤、烟煤、无烟煤混煤燃烧优化控制技术及其装置的发明,对开发利用褐煤、具有重大产业指导意义。 High-quality coal is a non-renewable resource. With the growth of the economy, the consumption of coal has increased sharply. In order to reduce the cost of coal combustion, relevant research institutions and enterprises at home and abroad have used various types of coal for co-firing. The research on power coal blending is the current domestic It is one of the research hotspots at home and abroad. The most important and difficult problem is the pyrolysis and combustion of coal blending. The feasibility and effectiveness of coal blending tests are the focus of coal blending research. The research of coal blending is in grindability, pressure, There are still gaps in the atmosphere rate and other aspects, which can only be solved by obtaining the optimal control technology of coal blending combustion. Therefore, the invention of Yunnan lignite, bituminous coal and anthracite blended coal combustion optimization control technology and its device has great industrial guiding significance for the development and utilization of lignite.
目前,国内常用燃烧优化控制技术包括:(1)含氧量的控制优化技术;(2)闭环均衡燃烧控制系统(BCCS);(3)燃烧优化控制软件。其中(1)含氧量的燃烧优化控制技术主要是烟气含氧量的优化控制。烟气含氧量代表了燃烧风煤比,是燃烧效率和污染排放的关键参数。燃烧效率以烟气含氧量呈二次函数关系。燃烧效率在线测量不可实现,采用了烟气中的CO含量与燃烧效率作为烟气含氧量的控制依据。(2)闭环均衡燃烧控制系统(BCCS)主要是主要保证进入燃烧炉膛的燃料总量,与机组所需的燃料量相符,造成燃烧不稳定、炉膛火焰中心的偏移、水冷壁结焦等现象。(3)燃烧优化控制软件应用很多,但对煤种多变的适应性差,负荷大范围变化的适应性差。针对云南褐煤与烟煤、无烟煤共混,其燃烧特性、燃烧优化控制技术及其装置研究报道很少。因此,合理使用混煤、又遏制混燃过程中污染物的排放控制技术,实现动力配煤、混煤高效清洁燃烧,对充分利用云南褐煤具有重大意义。 At present, domestic combustion optimization control technologies commonly used include: (1) oxygen content control optimization technology; (2) closed-loop balanced combustion control system (BCCS); (3) combustion optimization control software. Among them (1) the combustion optimization control technology of oxygen content is mainly the optimization control of flue gas oxygen content. The oxygen content of the flue gas represents the combustion air-to-coal ratio, and is a key parameter for combustion efficiency and pollution emissions. The combustion efficiency has a quadratic function relationship with the oxygen content of the flue gas. On-line measurement of combustion efficiency is not possible, and the CO content and combustion efficiency in the flue gas are used as the control basis for the oxygen content of the flue gas. (2) The closed-loop balanced combustion control system (BCCS) is mainly to ensure that the total amount of fuel entering the combustion furnace is consistent with the amount of fuel required by the unit, resulting in unstable combustion, deviation of the center of the furnace flame, and coking of the water wall. (3) Combustion optimization control software has been widely used, but it has poor adaptability to changing coal types and large-scale changes in load. For the blending of Yunnan lignite with bituminous coal and anthracite, there are few research reports on its combustion characteristics, combustion optimization control technology and equipment. Therefore, it is of great significance to make full use of Yunnan lignite by rationally using coal blending and controlling the emission control technology of pollutants in the process of co-combustion to realize power coal blending and efficient and clean combustion of blended coal.
发明内容 Contents of the invention
为实现动力配煤、混煤高效清洁燃烧,本实用新型提供了一种共混煤粉燃烧控制装置,该装置以云南褐煤、烟煤、无烟煤为对象,研究其不同比例的褐煤、烟煤、无烟煤混煤进行燃烧优化控制方法及技术,形成了成套混煤燃烧优化控制装置。 In order to realize efficient and clean combustion of power coal blending and mixed coal, the utility model provides a blended pulverized coal combustion control device. The device takes Yunnan lignite, bituminous coal, and anthracite as objects, and studies the blending of lignite, bituminous coal, and anthracite in different proportions. Coal combustion optimization control method and technology, and a complete set of coal blending combustion optimization control device has been formed.
该共混煤粉燃烧控制装置包括煤粉制备系统、喷吹系统、燃烧系统、烟气处理系统,混合后的煤粉经过煤粉制备系统处理后由喷吹系统进入燃烧系统进行共混燃烧,燃烧后排出的尾气经过烟气处理系统处理排放; The blended pulverized coal combustion control device includes a pulverized coal preparation system, an injection system, a combustion system, and a flue gas treatment system. After being processed by the pulverized coal preparation system, the mixed pulverized coal enters the combustion system from the injection system for blending combustion. The tail gas discharged after combustion is treated and discharged through the flue gas treatment system;
其中所述煤粉制备系统包括原煤仓1、装载机2、原煤计量仪3、皮带机4、混煤初料仓5、圆盘给料机6、干燥炉7、钢球煤磨机9、一次风机10、粗粉分离器11、一级细粉分离器12、二级细粉分离器13、循环风机14、布袋除尘器15、螺运机16、叶轮给料器17、混煤粉仓18,所述皮带机4通过原煤计量仪3、装载机2与原煤仓1连通,皮带机4出料口与混煤初料仓5的进料口连通,混煤初料仓5通过圆盘给料机6向干燥炉7输送煤粉,干燥炉7通过钢球煤磨机9连通粗粉分离器11,粗粉分离器11后依次连接一级细粉分离器12和二级细粉分离器13,筛分后混煤进入混煤粉仓18,同时粗粉分离器11、一级细粉分离器12和二级细粉分离器13分别通过循环风机14、连通布袋除尘器15将分离过程中产生的粉尘由布袋除尘器15经过螺运机16、叶轮给料器17送入混煤粉仓18;
Wherein the pulverized coal preparation system includes a raw coal bunker 1, a
所述喷吹系统包括软管20,喷吹罐I 21-1、喷吹罐II 21-2、向前吹扫阀22、向粉仓方向吹扫阀23、流量计24、调节阀25、罗茨风机I 26、自动切断阀29、安全阀30、煤粉分配器31,混煤粉仓18通过软管20与喷吹罐I 21-1、喷吹罐II 21-2连通,喷吹罐I和喷吹罐II通过煤粉输送管27与煤粉分配器31连通,向前吹扫阀22、向粉仓方向吹扫阀23、流量计24和调节阀25设置在煤粉输送管27的前端,自动切断阀29、安全阀30设置在煤粉输送管27的后端,罗茨风机I 26与喷吹罐I和喷吹罐II连通,煤粉输送管27接入地线28;
Described injection system comprises
所述燃烧系统包括三通阀A 32、三通阀B 33、三通阀C 34、自动控制阀A1-A2 35、自动控制阀B1-B2 36、自动控制阀C1-C2 37、罗茨风机II 38、冷却风输送管道39、喷枪40、罗茨风机III 41、助燃风输送管道42、加氧泵43、燃烧炉44、自动点火装置49、维修观测火焰孔50、铂铑热电偶51、高温烟气流量计52、O2含量测定仪53-1、CO含量测定仪54-1、成品仓56、余热烟气回用管道57;其中煤粉分配器31经三通阀A 32和自动控制阀A1-A2 35将煤粉喷进喷枪40,罗茨风机III 41和加氧泵43通过三通阀B 33、助燃风输送管道 42、自动控制阀B1-B2 36将空气输送进燃烧炉44中,罗茨风机II 38通过三通阀C 34、冷却风输送管道39、自动控制阀C1-C2 37提供冷气冷却喷枪40,喷枪40设置在燃烧炉44上,自动点火装置49、维修观测火焰孔50、铂铑热电偶51、高温烟气流量计52、O2含量测定仪53-1和CO含量测定仪54-1设置在燃烧炉44上,燃烧炉44与成品仓56连通,燃烧炉44顶部设有余热烟气回用管道57,其回通到喷吹系统的混煤粉仓18,在余热烟气回用管道57末端靠近煤粉仓处装有O2含量测定仪53-2和CO含量测定仪54-2;其中燃烧炉44的炉壁包括内壁45、中间层46、外壁47,燃烧炉44内部分为A炉膛和B炉膛,两个炉膛通过炉内管道48连通,燃烧炉44底部设有卸料阀55,燃烧炉44上还连接有分散控制系统DCS、自动报警装置和氮气系统;
The combustion system includes three-
所述烟气处理系统包括与燃烧系统连接的烟气排放管道59,在烟气排放管道59上设置有三通阀58、烟气管道温度计60、飞灰含碳量测定仪61,烟气通过烟气排放管道59进入蛇形冷凝器62,蛇形冷凝器62通过引风机I 63与除尘器64连通,脱硫系统连接在除尘器64上,烟气在烟气线监测仪65设置在烟气排放管道59上;
The flue gas treatment system includes a flue
本装置中所用煤粉输送管道的负荷工况≥15m/s,水平管道的负荷工况≥25m/s。本装置的输送管道都采用钢制的管道连接,管道之间的、管道与阀门之间的连接用丝扣连接。 The load condition of the pulverized coal conveying pipeline used in this device is ≥15m/s, and the load condition of the horizontal pipeline is ≥25m/s. The delivery pipelines of the device are all connected by steel pipelines, and the connections between the pipelines and between the pipelines and the valves are connected with screws.
本实用新型中所述干燥炉7上设置有温度计8。 The drying oven 7 described in the utility model is provided with a thermometer 8 .
本实用新型中所述在混煤粉仓18上设置有粉仓深度显示杆19。喷枪40安装在燃烧炉距顶部1/3~1/2的位置。
In the utility model, a powder bin
本实用新型中所述脱硫系统包括引风机II 66、旁路挡板67、增压风机68、换热器69、出口挡板70、烟囱71、吸收塔72、除雾器73、循环风机74、石灰石仓75、石灰石磨机76、浆液箱77、液体泵78、风机79、排浆泵80、水里旋流器I 81、真空带式过滤机82、中间储箱83、水里旋流器II 84,引风机II 66通过增压风机68连接换热器69,换热器69连接吸收塔72,吸收塔72排出的烟气经除雾器73进入换热器69,再经过出口挡板70进入烟囱71排出;循环风机74设置在吸收塔72上,石灰石仓75通过石灰石磨机76与浆液箱77连接,浆液箱77再由液体泵78与吸收塔72连通,排浆泵80通过风机79吸收塔72连接,排浆泵80通过水里旋流器I 81、真空带式过滤机82连接中间储箱83,中间储箱83上部连接吸收塔72,下部连接水里旋流器II 84,旁路挡板67连通引风机II和烟囱71。
The desulfurization system described in the utility model includes induced
本实用新型所述燃烧炉44的内壁45为耐火砖,燃烧炉中间层46为150mm的硅酸铝纤维保温层,燃烧炉膛外壁47为水泥。
The inner wall 45 of the
本实用新型共混煤粉燃烧控制装置的使用方法,该方法步骤如下: The use method of the utility model blending pulverized coal combustion control device, the method steps are as follows:
(1)配制混煤原料,混煤原料包括质量百分比10%~35%的褐煤、质量百分比40%~80%的烟煤、质量百分比10%~35%的无烟煤,周期总量为380Kg~430kg,混煤原料在煤粉制备系统干燥炉中经过干燥后水分≤8%,干燥后混煤进行研磨,制得粒度为60~120μm、温度≤70℃的混合煤粉; (1) Prepare mixed coal raw materials. The mixed coal raw materials include lignite with a mass percentage of 10% to 35%, bituminous coal with a mass percentage of 40% to 80%, and anthracite with a mass percentage of 10% to 35%. The total cycle is 380Kg to 430kg, The mixed coal raw materials are dried in the drying furnace of the coal powder preparation system, and the moisture content is ≤8%, and the mixed coal is ground after drying to obtain mixed coal powder with a particle size of 60-120 μm and a temperature of ≤70°C;
(2)混合煤粉由煤粉制备系统的混煤粉仓进入喷吹系统的喷吹罐,当喷吹罐压力>10kPa时,开始喷吹,将煤粉和气体经过煤粉分配器分配至燃烧系统中; (2) The mixed pulverized coal enters the injection tank of the injection system from the mixed pulverized coal warehouse of the pulverized coal preparation system. When the pressure of the injection tank is > 10kPa, the injection starts, and the pulverized coal and gas are distributed to the in the combustion system;
(3)煤粉在燃烧系统中燃烧,过剩空气系数为1.05~1.36,燃烧温度为750℃~1150℃,煤粉输送风风压为30KPa~98KPa,助燃风风压为20KPa~98KPa,喷枪冷却风风压为20Kpa~98Kpa,煤粉输送风流量0.28m3/s~87 m3/s、助燃风流量1 m3/s~16.67m3/s、冷却风流量0.28 m3/s ~0.8 m3/s,等离子体自动点火磁场稳定功率为50 KPa~150KPa,煤粉在燃烧炉中每隔650s~820s切换一次燃烧炉膛,燃烧后热量回收利用,燃烧炉膛压力为10KPa~30KPa,燃烧炉烟气出口温度50~250℃,燃烧炉两炉膛炉内温度为600~1150℃,燃烧后尾气通过烟气处理系统净化处理,通过石灰石-石膏法去除烟气中的SO2等酸性气体,使烟气达标排放。 (3) The pulverized coal is burned in the combustion system, the excess air coefficient is 1.05~1.36, the combustion temperature is 750°C~1150°C, the pressure of the pulverized coal conveying air is 30KPa~98KPa, the pressure of the combustion air is 20KPa~98KPa, the spray gun is cooled The wind pressure is 20Kpa~98Kpa, the air flow rate of pulverized coal conveying is 0.28m 3 /s~87 m 3 /s, the flow rate of combustion air is 1 m 3 /s~16.67m 3 /s, and the flow rate of cooling air is 0.28 m 3 /s~0.8 m 3 /s, the stable power of the plasma auto-ignition magnetic field is 50KPa~150KPa, the pulverized coal is switched every 650s~820s in the combustion furnace, and the heat is recycled after combustion. The pressure of the combustion furnace is 10KPa~30KPa, the combustion furnace The flue gas outlet temperature is 50-250°C, and the temperature inside the two furnaces of the combustion furnace is 600-1150°C. After combustion, the exhaust gas is purified through the flue gas treatment system, and acid gases such as SO 2 in the flue gas are removed by the limestone-gypsum method, so that Smoke emission up to standard.
本实用新型装置采用的具体工艺如下:(1)将煤从原煤仓1,经装载机2装载,按照设计好的比例用原煤计量仪3称量褐煤、烟煤、无烟煤(褐煤:10%~35%,烟煤:40%~80%,无烟煤10%~35%),周期总量380Kg~430kg,由皮带机4送入混煤初料仓5中,通过圆盘给料机6向干燥炉7中加热煤粉进行干燥至混煤水分≤8%,此时控制干燥炉温度≤150℃(煤粉自燃的最低温度),干燥好的混煤经重力进入钢球煤磨机9磨细成所需混煤粉,其出口粒度为60~120μm、温度≤70℃,混煤粉经一次风机10抽至粗粉分离器11、一级细粉分离器12、二级细粉分离器13进行三级筛分,筛分后粒度在80~120μm范围内的混煤进入混煤粉仓18,大于120μm的混煤粒送回钢球煤磨机9;粗粉分离器11、一级细粉分离器12、二级细粉分离器13分离过程中产生的粉尘经循环风机14抽至布袋除尘器15,布袋选用防静电滤袋,每天清扫布袋除尘器的煤粉,清扫出的粉尘再由螺运机16和叶轮给料器17送入混煤粉仓18;煤粉输送管道的负荷工况≥15m/s,水平管道的负荷工况≥25m/s。
The specific process adopted by the utility model device is as follows: (1) Load the coal from the raw coal bunker 1 through the
(2)混煤粉仓18中带有的粉仓深度显示杆19,其深度表示混煤粉仓18中的剩余混煤粉的重量,煤粉在重力作用下从混煤粉仓18经软管20进入喷吹罐,启用罗茨风机I 26提高喷吹罐喷吹压力,当喷吹罐压力>10kPa,开始喷吹,喷吹罐I(21-1)、喷吹罐II(21-2)中一个进行喷吹时,另一个喷吹罐进行泄压、装粉、充压,喷吹罐I(21-1)、喷吹罐II(21-2)交替使用,周而复始,按顺序循环完成;向前吹扫阀22、向粉仓方向吹扫阀23、流量计24、调节阀25设置在煤粉输送管27的前端,向前吹扫阀22向前吹扫煤粉,向粉仓方向吹扫阀23的作用是向粉仓方向吹扫煤粉,流量计24测量煤粉的流量,调节阀25调节煤粉的流量,向前吹扫阀22和向粉仓方向吹扫阀23的作用是清理停止喷吹后管道的余煤,向粉仓方向吹回的气粉混合物通过煤粉输送管道进入混煤粉仓;为防止静电产生,将煤粉输送管27接入地线28,其电阻≯100Ω,接头之间用导体连接。煤粉输送管道上弯头半径应为输送管径的10~15倍,减少压力损失和管壁磨损,减少弯管堵塞引起的输送故障。煤粉的输送管线水平直管长度应尽量大于5m,避免弯管堵塞;自动切断阀29、安全阀30装置在煤粉输送管27的后端,自动切断阀29用于系统有故障时切断喷吹系统煤粉进入燃烧系统,安全阀30起到双重保护作用;煤粉分配器31的作用是平均分配煤粉至燃烧系统燃烧炉周边的10~20只喷枪中(每个炉膛上设置有5~10只喷枪,总共10~20只)。
(2) There is a powder bin
(3)三通阀A 32、三通阀B 33、三通阀C 34、自动控制阀A1-A2 35、自动控制阀B1-B2 36、自动控制阀C1-C2 37用来控制煤粉、助燃风、冷却风的输送;煤粉分配器31中的煤粉经三通阀A32、煤粉输送管道27、自动控制阀A1-A2 35将煤粉喷进喷枪40;其中煤粉输送管道经三通阀A 32分成两个支管,煤粉从支管进入喷枪40至燃烧炉炉膛A燃烧,燃烧完成后煤粉通过切换三通阀A 32进入喷枪至炉膛B燃烧;启动罗茨风机41和加氧泵43按过剩空气系数(1.05~1.36)的要求,提供燃烧需要的空气,通过三通阀B 33、助燃风输送管道 42、自动控制阀B1-B2 36控制空气进入燃烧炉44的A炉膛中,管道设置与煤粉输送相同,进入时间与煤粉同步;从安全角度考虑,罗茨风机II 38提供冷却空气通过三通阀C 34、冷却风输送管道 39、自动控制阀C1-C2 37用于冷却喷枪40,喷枪40由耐热无缝钢管制成,直径15~25mm,管道设置与煤粉输送相同,进入时间与煤粉同步,三通阀C34设置在冷却风输送管道39的末端,喷枪40设置在燃烧炉44距顶部1/3~1/2处的同一圆周上;煤粉、助燃风、冷却风在炉膛高度的1/3~1/2处由三通阀A 32、三通阀B 33、三通阀C 34分别通入燃烧炉44的A炉膛内,燃烧炉44作为燃烧室并填充满需高温烟气加热的物料,燃烧炉炉膛A中加入待加工物料及混煤进行燃烧反应时,燃烧后烟气通过炉内管道进入炉膛B预热炉膛B中物料;反应一定时间后,切换燃烧反应炉膛,即炉膛B中进行煤粉的燃烧,燃烧烟气进入炉膛A预热炉膛A中物料,每隔650s~820s切换炉膛A到炉膛B;燃烧炉下部为燃烧后的物料和已生成的产品;
(3) Three-
煤粉、空气都进入燃烧炉后,在直流电流>200A和介质气压>0.01MPa的条件下,自动点火装置49中的阴极和阳极接触引弧,并在其强磁场下获得稳定功率(50~150KPa)的直流空气等离子体并自动点火;维修观测火焰孔50是在燃烧炉距炉顶1/2处开孔,孔径为φ40~80,采用耐高温多层透明复合材料制成,并能旋转打开。用铂铑热电偶51测定燃烧炉44内的燃烧烟气温度,控制进入炉膛A或炉膛B的煤粉量(每个炉膛装载量340Kg~450Kg)和空燃比(1.05~1.36),使燃烧温度稳定在750℃~1150℃范围,使其混煤充分燃烧达到最大燃烧热量,提供燃烧高温烟气;高温烟气流量计43测定输送给燃烧炉44的高温烟气量。系统中O2含量测定仪53-1、CO含量测定仪54-1分别测定燃烧炉膛中的O2含量和CO含量,测得的O2含量、CO含量输送入DCS系统控制达到优化燃烧;调节罗茨风机42和加氧泵43,使燃烧系统在最优值、安全值下充分燃烧,燃烧完成后的燃烧炉内产生的产物通过卸灰阀55卸料后进入成品仓56;卸料阀55每隔650s~720s卸料一次至成品仓56;分散控制系统DCS通过采集各项数据优化控制整个燃烧系统,自动报警系统在系统出现故障或是有爆炸情况时,进行报警,然后启动氮气系统通入氮气,氮气系统还用于制备煤粉系统清扫和设备维修时的气氛惰化用。由燃烧炉44中物料燃烧后产生的余热烟气,经余热回用管道57的烟气进入喷吹系统中混煤粉仓18预热混煤(余热回用);系统中O2含量测定仪53-2、CO含量测定仪54-2分别测定余热回用管道57的O2含量和CO含量。
After pulverized coal and air enter the combustion furnace, under the conditions of direct current>200A and medium pressure>0.01MPa, the cathode and anode in the
燃烧炉炉膛A中加入待加工物料及混煤燃烧反应时,燃烧产生的烟气通过控制烟气管道上的三通阀,使烟气从炉内通道48进入燃烧炉炉膛B预热物料;反应结束后,切换燃烧反应炉膛,即在燃烧炉炉膛B中进行煤粉的燃烧,烟气进入燃烧炉膛A预热物料,炉膛中待加工的物料根据物料的不同,不断给料;从炉膛的上方加入待加工物料,燃烧炉中部为燃烧室,炉膛下部存放加工好的物料,喷枪位于燃烧炉44距离顶部高度的1/3~1/2处。
When the materials to be processed and the mixed coal are added to the furnace A of the combustion furnace for combustion reaction, the flue gas generated by the combustion passes through the three-way valve on the flue gas pipeline, so that the flue gas enters the furnace B of the combustion furnace from the
(4)燃烧后烟气经三通型阀58经烟气排放管道59进入烟气处理程序,设置在燃烧炉44的顶部烟气排放管道59经三通阀58汇合成一烟气排放总管,在烟气排放管道59上装有烟气管道温度计60、飞灰含碳量测定仪61测定烟气温度和飞灰含碳量,通过蛇形冷凝器62冷却烟气,对冷却后的烟气通过烟气在线监测仪63检测烟气成分,由引风机I 63将烟气送入除尘器64进行除尘处理。除尘后的烟气进行脱硫处理,其中旁路挡板67是引风机II 66后面工艺处理出现故障时,烟气直接从旁路挡板67排入烟囱71;当工艺正常运行时,烟气由增压风机68提升烟气压力,再进入换热器69换热使烟气温度达到40℃~60℃进入吸收塔72,吸收塔72的PH控制在4.8~5.8之间,石灰浆液的饱和度为1.25~1.3之间。石膏结晶温度控制在40℃~60℃,吸收塔72中排出的烟气在除雾器73中除雾后进入换热器69换热,烟气温度为20℃~40℃后再通过出口档板70进入烟囱71排出。循环风机74是对吸收塔中72的风进行循环。石灰石原料从石灰石仓75到石灰石磨机76磨碎进入浆液箱77处理,由液体泵78送入吸收塔72;风机79的作用是抽取吸收塔需要的空气。根据亚硫酸盐含量计算理论所需空气量,然后乘以经验系数,该经验系数为1.8~2.5。吸收塔72吸收处理后的浆液由排浆泵80送入水里旋流器I 81后进入真空带式过滤机82过滤。水里旋流器I 81把石膏脱水到40%,再用真空带式过滤机82脱水到小于10%,脱出的水分返送回中间储箱83。中间储箱83中的水上层清澈谁送入吸收塔,下层废水就经过水力水里旋流器II 84后再进行废水处理,废水处理后的水循环使用,所脱硫成的硫膏可作为副产品销售。
(4) After combustion, the flue gas enters the flue gas treatment program through the three-
本实用新型脱硫反应原理如下: The desulfurization reaction principle of the utility model is as follows:
本实用新型的优点和技术效果如下: Advantage and technical effect of the present utility model are as follows:
1、该装置使用混煤燃烧,混煤中的挥发份会更早析出,相对単煤而言,挥发份析出的热量会先一步对煤粉及待加工物料进行预热,促进煤粉中焦炭的燃烧更完全,提高燃烧效率;该窑中的烟气通过中间通道烟气排出,有一个热量回收利用的过程,使的热效率更高,其优于其它装置,其燃烧效率大于88%; 1. The device uses mixed coal for combustion, and the volatile matter in the mixed coal will be precipitated earlier. Compared with the single coal, the heat generated by the volatile matter will preheat the pulverized coal and the materials to be processed first, and promote the coke in the pulverized coal. The combustion is more complete and the combustion efficiency is improved; the flue gas in the kiln is discharged through the flue gas in the middle channel, and there is a process of heat recovery and utilization, which makes the thermal efficiency higher, which is superior to other devices, and its combustion efficiency is greater than 88%;
2、能使混煤粉处于高温区燃烧,内部温度流畅均匀,炉膛内被加热体的受热覆盖面大,燃烧效率高,双炉膛能进一步利用高温烟气的余热,使出口烟气温度降低,达到节能减排的目的; 2. It can make the mixed coal powder burn in the high-temperature area, and the internal temperature is smooth and uniform. The heating coverage of the heated body in the furnace is large, and the combustion efficiency is high. The double furnace can further use the waste heat of the high-temperature flue gas to reduce the temperature of the outlet flue gas. The purpose of energy saving and emission reduction;
3、点火容易,升温快,煤质要求低,整个燃烧过程是常压状态,易操作、稳定性好、安全性高;送风量、燃煤输入量可按需改变,并能在较宽范围内调节炉温和火焰长短,满足实际需要; 3. It is easy to ignite, heat up quickly, and requires low coal quality. The entire combustion process is in a normal pressure state, easy to operate, good in stability, and high in safety; Adjust the furnace temperature and flame length within a certain range to meet actual needs;
4、排放烟气所脱出的硫可作为硫膏副产品销售; 4. The sulfur released from the flue gas can be sold as a by-product of sulfur paste;
5、本装置具有工艺简单、设备少、占地少、厂房低、建设投资少、计量方便等特点,还可以应用于其他固体燃料燃烧。 5. This device has the characteristics of simple process, less equipment, less land occupation, low workshop building, less construction investment, convenient measurement, etc. It can also be applied to other solid fuel combustion.
附图说明 Description of drawings
图1是本实用新型装置结构示意图; Fig. 1 is the utility model device structural representation;
图2是本实用新型煤粉制备系统结构示意图; Fig. 2 is the structural representation of the utility model pulverized coal preparation system;
图3是本实用新型喷吹系统结构示意图; Fig. 3 is a structural schematic diagram of the blowing system of the utility model;
图4是本实用新型燃烧系统结构示意图; Fig. 4 is a structural schematic diagram of the utility model combustion system;
图5是本实用新型烟气处理系统结构示意图; Fig. 5 is a schematic structural diagram of the flue gas treatment system of the present invention;
图6 是本实用新型的炉膛结构图; Fig. 6 is the furnace structure diagram of the utility model;
图中:1-原煤仓,2-装载机,3-原煤计量仪,4皮带机,5-混煤初料仓,6-圆盘给料机,7干燥炉,8-温度计,9-钢球煤磨机,10-一次风机,11-粗粉分离器, 12-一级细粉分离器,13-二级细粉分离器,14-循环风机,15-布袋除尘器,16-螺运机,17-叶轮给料器,18-混煤粉仓,19-粉仓深度显示杆,20-软管,21-1-喷吹罐I、21-2-喷吹罐II,22-向前吹扫阀,23-向粉仓方向吹扫阀,24-流量计,25-调节阀,26-罗茨风机I,27-煤粉输送管,28-地线,29-自动切断阀,30-安全阀,31煤粉分配器,32-三通阀A, 33-三通阀B ,34-三通阀C, 35-自动控制阀A1-A2, 36-自动控制阀B1-B2,37-自动控制阀C1-C2 ,38-罗茨风机II,39-冷却风输送管道,40-喷枪,41-罗茨风机III,42-助燃风输送管道,43-加氧泵,44-燃烧炉膛,45-内壁,46-中间层,47-外侧,48-炉内管道,49-自动点火装置,50-维修观测火焰孔,51-铂铑热电偶,52-高温烟气流量计,53-1-O2含量测定仪, 54-1-CO含量测定仪,53-2-O2含量测定仪,54-2-CO含量测定仪,55-卸料阀,56-成品仓, 57-余热烟气回用管道,58-三通阀,59-烟气排放管道,60-烟气管道温度计,61-飞灰含碳量测定仪,62-蛇形冷凝器, 63-引风机I,64-除尘器,65-烟气在线监测,66-引风机II,67-旁路挡板,68-增压风机,69-换热器,70-出口挡板,71-烟囱,72-吸收塔,73-除雾器,74-循环风机,75-石灰石仓,76-石灰石磨机,77-浆液箱,78-液体泵,79-风机,80-排浆泵,81-水里旋流器I,82-真空带式过滤机,83-中间储箱,84-水里旋流器II。 In the figure: 1-raw coal bunker, 2-loader, 3-raw coal measuring instrument, 4-belt conveyor, 5-primary coal mixing bin, 6-disk feeder, 7-drying furnace, 8-thermometer, 9-steel Ball coal mill, 10-primary fan, 11-coarse powder separator, 12-first-level fine powder separator, 13-secondary fine powder separator, 14-circulation fan, 15-bag filter, 16-screw transport Machine, 17-impeller feeder, 18-coal powder mixing bin, 19-powder bin depth display rod, 20-hose, 21-1-injection tank I, 21-2-injection tank II, 22-direction Front purge valve, 23-purge valve in the direction of the powder bin, 24-flow meter, 25-regulating valve, 26-Roots blower I, 27-coal powder delivery pipe, 28-ground wire, 29-automatic shut-off valve, 30-safety valve, 31 pulverized coal distributor, 32-three-way valve A, 33-three-way valve B, 34-three-way valve C, 35-automatic control valve A1-A2, 36-automatic control valve B1-B2, 37-Automatic control valve C1-C2, 38-Roots blower II, 39-Cooling air pipeline, 40-Spray gun, 41-Roots blower III, 42-Combustion air pipeline, 43-Oxygen pump, 44-Combustion Furnace, 45-inner wall, 46-middle layer, 47-outside, 48-inner furnace pipe, 49-automatic ignition device, 50-maintenance observation flame hole, 51-platinum rhodium thermocouple, 52-high temperature flue gas flow meter, 53 -1- O2 content tester, 54-1-CO content tester, 53-2- O2 content tester, 54-2-CO content tester, 55-unloading valve, 56-finished product warehouse, 57- Waste heat flue gas reuse pipe, 58-three-way valve, 59-flue gas discharge pipe, 60-flue gas pipe thermometer, 61-fly ash carbon content tester, 62-serpentine condenser, 63-induced fan I, 64-dust collector, 65-on-line flue gas monitoring, 66-induced fan II, 67-bypass baffle, 68-booster fan, 69-heat exchanger, 70-exit baffle, 71-chimney, 72-absorption Tower, 73-demister, 74-circulation fan, 75-limestone bin, 76-limestone mill, 77-slurry tank, 78-liquid pump, 79-fan, 80-slurry pump, 81-water cyclone Device I, 82-vacuum belt filter, 83-intermediate storage tank, 84-water cyclone II.
具体实施方式 Detailed ways
下面通过附图和实施例对本实用新型作进一步写说明,但本实用新型保护范围不局限于所述内容。 The utility model is described further below by accompanying drawings and embodiments, but the protection scope of the utility model is not limited to the described content.
实施例1:本云南褐煤、烟煤、无烟煤共混的燃烧控制装置包括煤粉制备系统、喷吹系统、燃烧系统、烟气处理系统,混合后的煤粉经过煤粉制备系统处理后由喷吹系统进入燃烧系统进行共混燃烧,燃烧后排出的尾气经过烟气处理系统处理排放; Example 1: The combustion control device for blending Yunnan lignite, bituminous coal and anthracite includes a pulverized coal preparation system, an injection system, a combustion system, and a flue gas treatment system. The mixed pulverized coal is processed by the pulverized coal preparation system and then injected The system enters the combustion system for blending combustion, and the exhaust gas discharged after combustion is treated and discharged by the flue gas treatment system;
其中所述煤粉制备系统包括原煤仓1、装载机2、原煤计量仪3、皮带机4、混煤初料仓5、圆盘给料机6、干燥炉7、钢球煤磨机9、一次风机10、粗粉分离器11、一级细粉分离器12、二级细粉分离器13、循环风机14、布袋除尘器15、螺运机16、叶轮给料器17、混煤粉仓18,所述皮带机4通过原煤计量3、装载机2、原煤仓1连通,皮带机4出料口与混煤初料仓5的进料口连通,混煤初料仓5通过圆盘给料机6向干燥炉7输送煤粉,干燥炉7通过钢球煤磨机9连通粗粉分离器11,粗粉分离器11后依次连接一级细粉分离器12和二级细粉分离器13,筛分后混煤进入混煤粉仓18,同时粗粉分离器11、一级细粉分离器12和二级细粉分离器13分别通过循环风机14、连通布袋除尘器15将分离过程中产生的粉尘由布袋除尘器15经过螺运机16、叶轮给料器17送入混煤粉仓18;干燥炉7上设置有温度计8;钢球煤磨机规格型号Ф2100×4500,产量为8~43(t/h),出料粒度:0.074~0.4(mm)(球磨机的出料粒度);圆盘给料机规格型号1000,给料能力4.2~22(m2/h)。输送管道用钢制,混煤煤粉粒度合适并且混合均匀。
Wherein the pulverized coal preparation system includes a raw coal bunker 1, a
所述喷吹系统包括连通混煤粉仓18的软管20,喷吹罐I 21-1、喷吹罐II 21-2、向前吹扫阀22、向粉仓方向吹扫阀23、流量计24、调节阀25、罗茨风机I 26、自动切断阀29、安全阀30、煤粉分配器31,其中混煤粉仓18通过软管20与喷吹罐I 21-1、喷吹罐II 21-2连通,喷吹罐I和喷吹罐II通过煤粉输送管27、与煤粉分配器31连通,向前吹扫阀22、向粉仓方向吹扫阀23、流量计24和调节阀25设置在煤粉输送管27的前端,自动切断阀29、安全阀30设置在煤粉输送管27的后端,罗茨风机I 26与喷吹罐I和喷吹罐II连通,煤粉输送管27接入地线28;在混煤粉仓18上设置有粉仓深度显示杆19;煤粉输送风风压为57Kpa罗茨风机型号JAS190。
Described blowing system comprises the
所述燃烧系统包括三通阀A 32、三通阀B 33、三通阀C 34、自动控制阀A1-A2 35、自动控制阀B1-B2 36、自动控制阀C1-C2 37、罗茨风机II 38、冷却风输送管道39、喷枪40、罗茨风机III 41、助燃风输送管道42、加氧泵43、燃烧炉44、自动点火装置49、维修观测火焰孔50、铂铑热电偶51、高温烟气流量计52、O2含量测定仪53-1、CO含量测定仪54-1、成品仓56、余热烟气回用管道57;其中煤粉分配器31经三通阀A 32和自动控制阀A1-A2 35将煤粉喷进喷枪40,罗茨风机III 41和加氧泵43通过三通阀B 33、助燃风输送管道 42、自动控制阀B1-B2 36将空气输送进燃烧炉44中,罗茨风机II 38通过三通阀C 34、冷却风输送管道39、自动控制阀C1-C2 37提供冷气冷却喷枪40,喷枪40设置在燃烧炉44上,自动点火装置49、维修观测火焰孔50、铂铑热电偶51、高温烟气流量计52、O2含量测定仪53-1和CO含量测定仪54-1设置在燃烧炉44上,燃烧炉44与成品仓56连通,燃烧炉44顶部设有余热烟气回用管道57,其回通到喷吹系统的混煤粉仓18,在余热烟气回用管道57末端靠近煤粉仓处装有O2含量测定仪53-2和CO含量测定仪54-2;其中燃烧炉44的炉壁包括内壁45、中间层46、外壁47,燃烧炉44内部分为A炉膛和B炉膛,两个炉膛通过炉内管道48连通,燃烧炉44底部设有卸料阀55,燃烧炉44上还连接有分散控制系统DCS、自动报警装置和氮气系统;燃烧炉膛44的炉壁内壁45为耐火砖,中间层46为150mm的硅酸铝纤维保温层,外壁47为水泥;助燃风风压为29.87KPa,罗茨风机的型号为L82WD-A罗茨风机。喷枪冷却风风压为38KPa。罗茨风机的型号为RRE-150罗茨风机,燃烧炉膛设计高度为15.5m,内直径为3m。
The combustion system includes three-way valve A 32, three-way valve B 33, three-way valve C 34, automatic control valves A1-A2 35, automatic control valves B1-B2 36, automatic control valves C1-C2 37, Roots blower II 38, cooling air delivery pipeline 39, spray gun 40, Roots blower III 41, combustion air delivery pipeline 42, oxygen pump 43, combustion furnace 44, automatic ignition device 49, maintenance observation flame hole 50, platinum rhodium thermocouple 51, High-temperature flue gas flow meter 52, O2 content measuring instrument 53-1, CO content measuring instrument 54-1, finished product warehouse 56, waste heat flue gas recycling pipeline 57; among them, the pulverized coal distributor 31 passes through the three-way valve A 32 and the automatic The control valve A1-A2 35 sprays coal powder into the spray gun 40, and the Roots blower III 41 and the oxygen pump 43 deliver the air into the combustion furnace through the three-way valve B 33, the combustion-supporting air delivery pipe 42, and the automatic control valve B1-B2 36 In 44, Roots blower II 38 provides cold air cooling spray gun 40 through three-way valve C 34, cooling air delivery pipeline 39, automatic control valve C1-C2 37, spray gun 40 is arranged on combustion furnace 44, automatic ignition device 49, maintenance observation The flame hole 50, the platinum-rhodium thermocouple 51, the high-temperature flue gas flowmeter 52, the O2 content measuring instrument 53-1 and the CO content measuring instrument 54-1 are arranged on the combustion furnace 44, and the combustion furnace 44 communicates with the finished product warehouse 56, and the combustion The top of the furnace 44 is provided with a waste heat flue gas recycling pipeline 57, which returns to the coal powder mixing bin 18 of the injection system, and an O2 content measuring instrument 53- 2 and a CO content measuring instrument 54-2; wherein the furnace wall of the combustion furnace 44 includes an inner wall 45, an intermediate layer 46, and an outer wall 47, and the interior of the combustion furnace 44 is divided into a hearth and a hearth B, and the two hearths are communicated through a pipeline 48 in the furnace. The bottom of the
所述烟气处理系统包括与燃烧系统连接的烟气排放管道59,在烟气排放管道59上设置有三通阀58、烟气管道温度计60、飞灰含碳量测定仪61,烟气通过烟气排放管道59进入蛇形冷凝器62,蛇形冷凝器62通过引风机I 63与除尘器64连通,脱硫系统连接在除尘器64上,烟气在烟气线监测仪65设置在烟气排放管道59上;其中脱硫系统包括引风机II 66、旁路挡板67、增压风机68、换热器69、出口挡板70、烟囱71、吸收塔72、除雾器73、循环风机74、石灰石仓75、石灰石磨机76、浆液箱77、液体泵78、风机79、排浆泵80、水里旋流器I 81、真空带式过滤机82、中间储箱83、水里旋流器II 84,引风机II 66通过增压风机68连接换热器69,换热器69连接吸收塔72,吸收塔72排出的烟气经除雾器73进入换热器69,再经过出口挡板70进入烟囱71排出;循环风机74设置在吸收塔72上,石灰石仓75通过石灰石磨机76与浆液箱77连接,浆液箱77再由液体泵78与吸收塔72连通,排浆泵80通过风机79吸收塔72连接,排浆泵80通过水里旋流器I 81、真空带式过滤机82连接中间储箱83,中间储箱83上部连接吸收塔72,下部连接水里旋流器II 84,旁路挡板67连通引风机II和烟囱71(见图1-6)。
The flue gas treatment system includes a flue
本装置中所用煤粉输送管道的负荷工况为15m/s,水平管道的负荷工况为25m/s。用GB/T 213-2008(煤的发热量测定标准)测定混煤热量,用烟气在线监测测定烟气温度得到实际反应放出的热量,其燃烧效率为91%。 The load condition of the pulverized coal conveying pipeline used in this device is 15m/s, and the load condition of the horizontal pipeline is 25m/s. Use GB/T 213-2008 (coal calorific value measurement standard) to measure the heat of mixed coal, and measure the flue gas temperature with flue gas on-line monitoring to obtain the heat released by the actual reaction. The combustion efficiency is 91%.
使用本装置时首先配制混煤原料,混煤原料包括质量百分比35%的褐煤、质量百分比40%的烟煤、质量百分比25%的无烟煤,周期混煤总量为386kg,周期时间为680s(供煤时间为600s,延迟燃烧时间为60s,切换炉膛时间为20s),混煤原料在煤粉制备系统干燥炉中经过干燥后水分为6%、干燥后混煤进行研磨,制得粒度为88μm,温度≤70℃的混合煤粉;混合煤粉由煤粉制备系统的混煤粉仓进入喷吹系统的喷吹罐,当喷吹罐压力为20kPa时,开始喷吹,将煤粉和气体经过煤粉分配器分配至燃烧系统中; When using this device, the mixed coal raw material is first prepared. The mixed coal raw material includes lignite with a mass percentage of 35%, bituminous coal with a mass percentage of 40%, and anthracite with a mass percentage of 25%. The time is 600s, the delayed combustion time is 60s, and the furnace switching time is 20s), the mixed coal raw material is dried in the drying furnace of the pulverized coal preparation system, and the water content is 6%. ≤70℃ mixed pulverized coal; the mixed pulverized coal enters the injection tank of the injection system from the mixed coal powder bin of the coal powder preparation system. When the pressure of the injection tank is 20kPa, the injection starts, and the coal powder and gas pass through the coal The powder distributor is distributed to the combustion system;
煤粉在燃烧系统中燃烧,空气过剩系数为1.2,需要空气量为2769m3,用罗茨风机输送入炉膛内,输送煤粉的速率控制为0.65kg/s,煤粉输送风风压为57.85 Kpa、助燃风风压29.87 Kpa,喷枪冷却风风压为38Kpa。煤粉输送风流量0.7 m3/s,助燃风流量2.87 m3/s,喷枪冷却风流量为0.67 m3/s,等离子体自动点火磁场稳定功率为100KPa,煤粉在燃烧炉中每隔680s切换一次燃烧炉膛,燃烧后热量回收利用,燃烧炉膛压力为12KPa,燃烧炉烟气出口温度90℃,燃烧炉两炉膛炉内温度为850℃,燃烧后尾气通过烟气处理系统净化处理,通过石灰石-石膏法去除烟气中的SO2等酸性气体,使烟气达标排放。 The pulverized coal is burned in the combustion system, the air excess coefficient is 1.2, and the required air volume is 2769m 3 , which is transported into the furnace by a Roots fan. Kpa, the air pressure of the combustion air is 29.87 Kpa, and the air pressure of the spray gun cooling air is 38Kpa. The air flow rate of pulverized coal conveying is 0.7 m 3 /s, the air flow rate of combustion-supporting air is 2.87 m 3 /s, the air flow rate of spray gun cooling is 0.67 m 3 /s, the stable power of plasma auto-ignition magnetic field is 100KPa, and the pulverized coal is in the combustion furnace every 680s The combustion furnace is switched once, and the heat is recycled after combustion. The pressure of the combustion furnace is 12KPa, the temperature of the flue gas outlet of the combustion furnace is 90°C, and the temperature inside the two furnaces of the combustion furnace is 850°C. - The gypsum method removes acid gases such as SO 2 in the flue gas, so that the flue gas can be discharged up to the standard.
燃烧稳定后,利用铂铑热电偶在装置上的测孔处测定到得温度为985℃。 After the combustion is stable, the temperature measured at the measuring hole on the device by a platinum-rhodium thermocouple is 985°C.
高温烟气流量计测高温烟气的流量2300 m3(680s),即3.38 m3/s,燃烧效率91%,石灰产量为2350 Kg(680s),即300t/d。 The flow rate of high temperature flue gas measured by the high temperature flue gas flowmeter is 2300 m 3 (680s), or 3.38 m 3 /s, the combustion efficiency is 91%, and the lime production is 2350 Kg (680s), or 300t/d.
烟气从排烟口出去后,烟气进入尾气处理系统,处理的烟气量11.67 m3/h(主要是硫的净化)。消耗的石灰量为26.03 kg/h,需氧量为16.36 m3/h。需处理的尾气量11.67 m3/h ,副产硫膏63.3 kg/h,可销售;经本系统净化后,SO2排放浓度为51.27 mg/m3,符合国家相关排放标准和环保要求。 After the flue gas exits from the exhaust outlet, the flue gas enters the tail gas treatment system, and the volume of flue gas treated is 11.67 m 3 /h (mainly for the purification of sulfur). The lime consumption is 26.03 kg/h, and the oxygen demand is 16.36 m 3 /h. The tail gas volume to be treated is 11.67 m 3 /h, and the by-product sulfur paste is 63.3 kg/h, which can be sold; after purification by this system, the SO 2 emission concentration is 51.27 mg/m 3 , which meets the relevant national emission standards and environmental protection requirements.
实施例2:本实施例装置结构同实施例1,不同在于钢球煤磨机规格型号Ф2700×4500,产量:12~90(t/h),出料粒度:0.074~0.4(mm),圆盘给料机规格型号1000,给料能力4.2~22(m2/h)。输送管道用钢制,混煤煤粉粒度合适并且混合均匀。 Embodiment 2 : The device structure of this embodiment is the same as that of Embodiment 1, the difference is that the specification and model of the steel ball coal mill is Ф2700×4500, output: 12~90 (t/h), output granularity: 0.074~0.4 (mm), round The specification model of the pan feeder is 1000, and the feeding capacity is 4.2-22 (m 2 /h). The conveying pipeline is made of steel, and the mixed coal pulverized coal has an appropriate particle size and is evenly mixed.
使用本实施例装置时,配制混煤原料,混煤原料包括质量百分比20%的褐煤、质量百分比45%的烟煤、质量百分比35%的无烟煤,周期混煤总量为438.8kg,周期时间为720s(供煤时间为620s,延迟燃烧时间为80s,切换炉膛时间为20s),混煤原料在煤粉制备系统干燥炉中经过干燥后水分为5%,经球磨、粗磨、细磨使混煤粒径为100μm,温度≤70℃;混合煤粉由煤粉制备系统的混煤粉仓进入喷吹系统的喷吹罐,当喷吹罐压力为20kPa时,开始喷吹,将煤粉和气体经过煤粉分配器分配至燃烧系统中; When using the device of this embodiment, the mixed coal raw material is prepared. The mixed coal raw material includes lignite with a mass percentage of 20%, bituminous coal with a mass percentage of 45%, and anthracite with a mass percentage of 35%. (The coal supply time is 620s, the delayed combustion time is 80s, and the furnace switching time is 20s). After drying in the drying furnace of the pulverized coal preparation system, the mixed coal raw material has a moisture content of 5%. The particle size is 100μm, and the temperature is ≤70°C; the mixed pulverized coal enters the injection tank of the injection system from the coal powder mixing bin of the pulverized coal preparation system. When the pressure of the injection tank is 20kPa, the injection starts, and the pulverized coal and gas Distributed to the combustion system through the pulverized coal distributor;
煤粉在燃烧系统中燃烧,空气过剩系数为1.25,需要空气量为3137m3,用罗茨风机输送入炉膛内,输送煤粉的速率控制为0.71kg/s,煤粉输送风风压为63.53Kpa,助燃风风压21 Kpa,喷枪冷却风风压为38Kpa,煤粉输送风流量为0.8 m3/s,助燃风流量为3.09 m3/s,喷枪冷却风风量为0.67 m3/s,等离子体自动点火磁场稳定功率为150KPa,煤粉在燃烧炉中每隔720s切换一次燃烧炉膛,燃烧后热量回收利用,燃烧炉膛压力为30KPa,燃烧炉烟气出口温度50℃,燃烧炉两炉膛中间通道温度为600℃,燃烧后尾气通过烟气处理系统净化处理,通过石灰石-石膏法去除烟气中的SO2等酸性气体,使烟气达标排放。 The pulverized coal is burned in the combustion system, the air excess coefficient is 1.25, and the required air volume is 3137m 3 , which is transported into the furnace by a Roots blower. The speed of pulverized coal transport is controlled at 0.71kg/s, and the air pressure of the pulverized coal transport is 63.53 Kpa, combustion-supporting air pressure 21 Kpa, spray gun cooling air pressure 38Kpa, pulverized coal conveying air flow rate 0.8 m 3 /s, combustion-supporting air flow rate 3.09 m 3 /s, spray gun cooling air volume 0.67 m 3 /s, The stable power of the plasma automatic ignition magnetic field is 150KPa. The pulverized coal is switched every 720s in the combustion furnace, and the heat is recycled after combustion. The pressure of the combustion furnace is 30KPa. The temperature of the channel is 600°C, and the exhaust gas after combustion is purified through the flue gas treatment system, and acid gases such as SO 2 in the flue gas are removed through the limestone-gypsum method, so that the flue gas can be discharged up to the standard.
燃烧稳定后,利用铂铑热电偶在维修、火焰测孔处测定温度为925℃,用GB/T 213-2008(煤的发热量测定标准)测定混煤热量,用烟气在线监测测定烟气温度得到实际反应放出的热量,其燃烧效率为89%。 After the combustion is stable, use a platinum-rhodium thermocouple to measure the temperature at the maintenance and flame measuring hole to 925°C, use GB/T 213-2008 (coal calorific value measurement standard) to measure the heat of mixed coal, and use flue gas online monitoring to measure flue gas The temperature is the heat released by the actual reaction, and its combustion efficiency is 89%.
高温烟气流量计测高温烟气的流量2093.4 m3(720s),即2.9 m3/s,燃烧效率为89%。石灰产量为2350 Kg(720s),即280t/d。 The flow rate of high-temperature flue gas measured by the high-temperature flue gas flow rate is 2093.4 m 3 (720s), that is, 2.9 m 3 /s, and the combustion efficiency is 89%. Lime output is 2350 Kg (720s), that is 280t/d.
处理的尾气量12.1 m3/h(主要是硫的净化),消耗的石灰量为27.1kg/h,需氧量为17.02 m3/h。需处理的尾气量11.67 m3/h ,副产硫膏69.6 kg/h,可销售;经本系统净化后,SO2排放浓度为55.25 mg/m3,符合国家相关排放标准和环保要求。 The treated tail gas volume is 12.1 m 3 /h (mainly sulfur purification), the lime consumption is 27.1kg/h, and the oxygen demand is 17.02 m 3 /h. The tail gas volume to be treated is 11.67 m 3 /h, and the by-product sulfur paste is 69.6 kg/h, which can be sold; after purification by this system, the SO 2 emission concentration is 55.25 mg/m 3 , which meets the relevant national emission standards and environmental protection requirements.
实施例3:本实施例装置结构同实施例1,不同在于钢球煤磨机规格型号GZM2135Ф2100×3500,产量:4.5~33(t/h),出料粒度:0.074-0.6(mm)。圆盘给料机规格型号1000,给料能力4.2~22(m2/h),输送管道用钢制,混煤煤粉粒度合适并且混合均匀。 Embodiment 3: The structure of the device in this embodiment is the same as that in Embodiment 1, except that the steel ball coal mill is GZM2135Ф2100×3500, output: 4.5-33 (t/h), and output granularity: 0.074-0.6 (mm). Disc feeder specification model 1000, feeding capacity 4.2 ~ 22 (m 2 /h), conveying pipes are made of steel, mixed coal powdered coal particle size is appropriate and mixed evenly.
使用本实施例装置时,配制混煤原料,混煤原料包括质量百分比10%的褐煤、质量百分比80%的烟煤、质量百分比10%的无烟煤,周期混煤总量为343.27kg,周期时间为650s(供煤时间为550s,延迟燃烧时间为80s,切换炉膛时间为20s),混煤原料在煤粉制备系统干燥炉中经过干燥后水分为4%,经球磨、粗磨、细磨使混煤粒径为60μm,温度≤70℃;混合煤粉由煤粉制备系统的混煤粉仓进入喷吹系统的喷吹罐,当喷吹罐压力为15kPa时,开始喷吹,将煤粉和气体经过煤粉分配器分配至燃烧系统中; When using the device of this embodiment, the mixed coal raw material is prepared. The mixed coal raw material includes lignite with a mass percentage of 10%, bituminous coal with a mass percentage of 80%, and anthracite with a mass percentage of 10%. (The coal supply time is 550s, the delayed combustion time is 80s, and the furnace switching time is 20s). After drying in the drying furnace of the pulverized coal preparation system, the mixed coal raw material has a moisture content of 4%. The particle size is 60 μm, and the temperature is ≤70°C; the mixed coal powder enters the injection tank of the injection system from the coal powder mixing bin of the coal powder preparation system. When the pressure of the injection tank is 15kPa, the injection starts, and the coal powder and gas Distributed to the combustion system through the pulverized coal distributor;
煤粉在燃烧系统中燃烧,空气过剩系数为1.15,需要空气量为2585.7m3,用罗茨风机输送入炉膛内,输送煤粉的速率控制为0.63kg/s,煤粉输送风风压为57.85Kpa,助燃风风压25.62 Kpa,喷枪冷却风风压为38Kpa,煤粉输送风流量为0.65 m3/s,助燃风流量2.85 m3/s,喷枪冷却风风量为0.67 m3/s,等离子体自动点火磁场稳定功率为50KPa,煤粉在燃烧炉中每隔650s切换一次燃烧炉膛,燃烧后热量回收利用,燃烧炉膛压力为20KPa,燃烧炉烟气出口温度200℃,燃烧炉两炉膛温度为1000℃,燃烧后尾气通过烟气处理系统净化处理,通过石灰石-石膏法去除烟气中的SO2等酸性气体,使烟气达标排放。 The pulverized coal is burned in the combustion system, the excess air coefficient is 1.15, and the required air volume is 2585.7m 3 , which is transported into the furnace by a Roots blower. 57.85Kpa, combustion-supporting air pressure 25.62 Kpa, spray gun cooling air pressure 38Kpa, pulverized coal conveying air flow rate 0.65 m 3 /s, combustion-supporting air flow rate 2.85 m 3 /s, spray gun cooling air volume 0.67 m 3 /s, The stable power of the plasma auto-ignition magnetic field is 50KPa, the pulverized coal is switched every 650s in the combustion furnace, and the heat is recovered and utilized after combustion. The temperature is 1000°C. After combustion, the exhaust gas is purified by the flue gas treatment system, and acid gases such as SO 2 in the flue gas are removed by the limestone-gypsum method, so that the flue gas can be discharged up to the standard.
燃烧稳定后,利用铂铑热电偶在维修、火焰测孔处测定温度为1005℃,用GB/T 213-2008(煤的发热量测定标准)测定混煤热量,用烟气在线监测测定烟气的温度得到实际反应放出的热量,其燃烧效率为92%。 After the combustion is stable, use a platinum-rhodium thermocouple to measure the temperature at the maintenance and flame measuring hole at 1005°C, use GB/T 213-2008 (the standard for measuring the calorific value of coal) to measure the heat of mixed coal, and use the flue gas online monitoring to measure the flue gas The heat released by the actual reaction is obtained at the temperature, and its combustion efficiency is 92%.
高温烟气流量计测高温烟气的流量2279 m3(650s),即3.51 m3/s,燃烧效率为92%。石灰产量为2350 Kg(720s),即310t/d。 The high-temperature flue gas flow meter measures the flow rate of high-temperature flue gas to 2279 m 3 (650s), that is, 3.51 m 3 /s, and the combustion efficiency is 92%. Lime output is 2350 Kg (720s), that is 310t/d.
处理的尾气量14.12 m3/h(主要是硫的净化),消耗的石灰量为25.6kg/h,需氧量为7.37 m3/h。需处理的尾气量11.67 m3/h ,副产硫膏66 kg/h,可销售;经本系统净化后,SO2排放浓度为50.02 mg/m3,符合国家相关排放标准和环保要求。 The treated tail gas volume is 14.12 m 3 /h (mainly sulfur purification), the lime consumption is 25.6kg/h, and the oxygen demand is 7.37 m 3 /h. The tail gas volume to be treated is 11.67 m 3 /h, and the by-product sulfur paste is 66 kg/h, which can be sold; after purification by this system, the SO 2 emission concentration is 50.02 mg/m 3 , which meets the relevant national emission standards and environmental protection requirements.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320267213.1U CN203349293U (en) | 2013-05-16 | 2013-05-16 | Blended pulverized coal combustion controlling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320267213.1U CN203349293U (en) | 2013-05-16 | 2013-05-16 | Blended pulverized coal combustion controlling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203349293U true CN203349293U (en) | 2013-12-18 |
Family
ID=49749190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320267213.1U Expired - Fee Related CN203349293U (en) | 2013-05-16 | 2013-05-16 | Blended pulverized coal combustion controlling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203349293U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103234215A (en) * | 2013-05-16 | 2013-08-07 | 昆明理工大学 | Blended pulverized coal combustion control device and method |
| CN104930534A (en) * | 2014-03-19 | 2015-09-23 | 湖南宜化化工有限责任公司 | Technology reducing carbon content of boiler fly ash |
| CN105021252A (en) * | 2015-03-14 | 2015-11-04 | 青岛青义锅炉有限公司 | Level gage for pulverized coal bunker of pulverized coal fired boiler |
| CN111348852A (en) * | 2020-04-02 | 2020-06-30 | 郑州三迪建筑科技有限公司 | Flame projecting system of ardealite calcining furnace |
| CN113526165A (en) * | 2021-07-15 | 2021-10-22 | 神华北电胜利能源有限公司 | A coal mill discharge system |
-
2013
- 2013-05-16 CN CN201320267213.1U patent/CN203349293U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103234215A (en) * | 2013-05-16 | 2013-08-07 | 昆明理工大学 | Blended pulverized coal combustion control device and method |
| CN103234215B (en) * | 2013-05-16 | 2015-06-03 | 昆明理工大学 | Blended pulverized coal combustion control device and method |
| CN104930534A (en) * | 2014-03-19 | 2015-09-23 | 湖南宜化化工有限责任公司 | Technology reducing carbon content of boiler fly ash |
| CN104930534B (en) * | 2014-03-19 | 2017-05-10 | 湖南宜化化工有限责任公司 | Technology reducing carbon content of boiler fly ash |
| CN105021252A (en) * | 2015-03-14 | 2015-11-04 | 青岛青义锅炉有限公司 | Level gage for pulverized coal bunker of pulverized coal fired boiler |
| CN111348852A (en) * | 2020-04-02 | 2020-06-30 | 郑州三迪建筑科技有限公司 | Flame projecting system of ardealite calcining furnace |
| CN111348852B (en) * | 2020-04-02 | 2021-10-22 | 郑州三迪建筑科技有限公司 | Flame projecting system of ardealite calcining furnace |
| CN113526165A (en) * | 2021-07-15 | 2021-10-22 | 神华北电胜利能源有限公司 | A coal mill discharge system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103234215B (en) | Blended pulverized coal combustion control device and method | |
| CN202229208U (en) | Furnace smoke drying and water recycling warehouse-type fan mill hot air powder supplying and making system | |
| CN102798133A (en) | Fan grinding hot blast powder feeding and pulverizing system utilizing flue gas drying and water recycling | |
| CN203349293U (en) | Blended pulverized coal combustion controlling device | |
| WO2022218044A1 (en) | Solid waste synergistic sintering and pelletizing disposal process | |
| CN102620573B (en) | Utilization method and system for tail gas of calcium carbide furnace | |
| CN102798134A (en) | Furnace smoke drying and water recycling warehouse-type fan mill hot air powder supplying and making system | |
| CN102798132A (en) | Fan mill front counter flow type furnace-smoke drying dewatering direct blowing pulverization system | |
| CN102661666A (en) | Tail gas utilization method and tail gas utilization system of rotary lime kiln | |
| CN109797006A (en) | A kind of super fine biological matter of flue gas drying powder feeding and coal-fired coupled electricity-generation system and method | |
| CN201242342Y (en) | Shaft kiln | |
| CN109812830A (en) | A kind of biologic grain and coal-fired coupled electricity-generation system and method | |
| CN202547416U (en) | Tail gas utilization system of calcium carbide furnace | |
| CN201297860Y (en) | Device for calcining cement by utilizing acetylene sludge to completely substitute the limestone | |
| CN103398395B (en) | The method and system of super dilute phase pneumatic conveying petroleum coke pulverized solid fuel combustion | |
| CN213480238U (en) | Incineration boiler suitable for treatment of powdery solid waste of calcium carbide plant | |
| CN209652250U (en) | A kind of super fine biological matter of flue gas drying powder feeding and coal-fired coupled electricity-generation system | |
| CN107760346A (en) | A kind of multisection type fast pyrogenation reaction system and method | |
| CN202547358U (en) | Tail gas utilization system for lime rotary kiln | |
| CN202132967U (en) | Direct blowing power making system of smoke pre-drying lignite steel ball mill | |
| CN117186913A (en) | Biomass internal heating type airflow rotary carbonization method and carbon steam co-production equipment | |
| CN101367536A (en) | Method and decomposition stove for preparing lime in suspended state with wood coal as fuel | |
| CN202229209U (en) | Hot air power-feeding and pulverizing system of fan mill capable of drying flue gas and recovering water | |
| CN209655336U (en) | A kind of biologic grain and coal-fired coupled electricity-generation system | |
| CN102644933A (en) | Powdered carbon raw material combustion process of carbon roasting furnace and rotary kiln |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20140516 |
