A kind of solar constant temperature marsh-gas fermentation tank
Technical field
The utility model has designed a kind of biogas fermentation tank with constant temperature that utilizes sun power to carry out heat tracing, and this marsh-gas fermentation tank can guarantee that the temperature of liquid material fermentation remains 35 ± 2 ℃ always.
Background technology
Biogas production process is a temperature influence, the complex biochemical process of being combined alternating action by multiple-microorganism, and its most suitable leavening temperature is between 20-45 ℃.In the northern area of China, winter, cold was very long, and temperature is general all lower than 10 ℃, and the methane tank gas production rate is very low, aerogenesis not even, and biogas generating device often can not normally move.This has seriously limited biogas promoting the use of in the northern area of China.For this problem, in conjunction with the northern area of China sunshine duration in winter long, the characteristics that solar energy resources is abundant, design and develop the thermal source of sun power as biogas feed liquid temperature raising and maintaining, utilize coal, stalk or the electric boiler that replace in the past produce the mode that heat heats for feed liquid, have become one of safeguards technique that the northern area of China biogas promotes the use of.
The application of solar temperature raising and maintaining system, make the Heating temperature of biogas feed liquid can be lower than the temperature with hot water boiler heating, can reduce the bionethanation system working cost.Simultaneously sun power is a kind of cleanliness without any pollution, inexhaustible, nexhaustible renewable energy source; with sun power, replace coal or electricity to carry out the heating biogas feed liquid, both reduced the dependence of bionethanation system to fossil oil, saved primary energy source; reduce again the discharge of pollutent, protected environment.Therefore, develop the family Thermostatical natural pond gas pitcher that sun power carries out temperature raising and maintaining, can not only guarantee biogas normal use in the winter time, and can reduce the working cost of bionethanation system, environmental contamination reduction, have good application prospect.
The utility model content
The purpose of this utility model is to provide and a kind ofly can continues in the northern area of China winter the Thermostatical natural pond gas pitcher used, utilize sun power to be heated the biogas feed liquid, and the temperature of feed liquid is remained to 35 ℃ of optimal leavening temperatures, the shortcoming of the boiler temperature-increasing mode heated again while overcoming traditional use, the round-the-clock large factor of created gase of assurance biogas generating device.
A kind of solar constant temperature marsh-gas fermentation tank, it mainly comprises solar water heater, hot water snubber, votator, automatic temp Controlling System, recycle pump, biogas retort, the electric heating tube of some amount is housed in the solar heat-preservation water tank, the automatic temp Controlling System comprises 3 temperature sensors, 6 magnetic valves and 1 temperature intelligent are controlled transmission device, 3 sensors are installed on respectively hot water storage tank, hot water snubber and marsh-gas fermentation tank, and 6 magnetic valves are positioned on each hot water circulation loop.
Marsh-gas fermentation tank adopts the cylinder tank body, and the tank body outside surface is provided with thermal insulation layer, at tank body lower part, is connected with drainage conduit, and the side of tank body is loaded on feed-pipe, and charging and discharge drive by sludge pump.
Solar water heater is for collecting sun power, and the thermal energy storage that is translated into hot water is in hot water storage tank.For guarantee cloudy snow day and night water-heater still can normally use, the electric heating tube of some amount is housed in hot water storage tank.
The hot water snubber is the hot water temperature who enters the votator that is arranged in marsh-gas fermentation tank in order to control, prevent the votator encrustation caused due to excess Temperature, generally the temperature of water in the hot water snubber is controlled in 60 ℃ ± 2 ℃ scopes.Reduce thermosteresis, the hot water snubber is equipped with lagging material outward.
Votator is positioned at marsh-gas fermentation tank, to realize the heating of hot water to feed liquid in tank.
The automatic temp Controlling System is for controlling the intelligent operation of whole system, to guarantee the homo(io)thermism in marsh-gas fermentation tank.This system comprises 3 temperature sensors, and 6 magnetic valves and 1 temperature intelligent are controlled transmission device.3 sensors are installed on respectively hot water storage tank, hot water snubber and marsh-gas fermentation tank.6 magnetic valves are positioned on each hot water circulation loop, to realize automatically being switched on or switched off of all loops.
Recycle pump is common water pump, its operation and close by intelligent temperature controller and control.
Marsh-gas fermentation tank is for storing feed liquid and providing the cylinder tank body of ferment at constant temperature condition for feed liquid.In order to reduce thermosteresis, the tank body outside surface is provided with thermal insulation layer.For the ease of interpolation and the discharge of feed liquid in fermentor tank, at tank body lower part, be connected with drainage conduit, the side of tank body is loaded on feed-pipe simultaneously.Charging and discharge drive by sludge pump.
Other accessories comprise a plurality of common valves, and the necessary article of the systems such as safety pressure gage refers to accompanying drawing 1.
The utility model provides a kind of Thermostatical natural pond gas pitcher of sun power as heat source of usining, by the automatic temp Controlling System, make the feed temperature in marsh-gas fermentation tank remain at 35 ± 2 ℃, to solve the on the low side and normal problem of fermentation gas of the northern area of China biogas in winter feed temperature, guarantee fermentation unit high factor of created gase and aerogenesis concentration in the winter time, extended the life cycle of biogas at north of china in winter.Simultaneously, the utility model can also realize that in summer the hot water in solar energy collector is directly offered to the user to be used, to meet the demand of user to the domestic hot-water.
The accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure, 1-hot water storage tank, 2-solar energy collector, the 3-temperature intelligent is controlled transmission device, 4-hot water snubber, 5-votator, the 6-marsh-gas fermentation tank, 7-tensimeter, 8-safety valve, the 9-generating tube, 10-gas interface, 11-gas storage constant-pressure tank, the 12-sludge pump, 13-common valve, 14-water circulating pump, the 15-temperature sensor, the 16-magnetic valve.
Fig. 2 is operation logic explanatory view of the present utility model.
In figure, the 1-hot water storage tank, the 2-solar energy collector, the 3-temperature intelligent is controlled transmission device, 4-hot water snubber, 5-votator, 6-marsh-gas fermentation tank, 14-water circulating pump, L1, L2, L3-sensor, V1, V2, V3, V4, V5, V6-magnetic valve.
Embodiment
As shown in Figure 2, the utility model one has 3 kinds of operational modes, below according to Fig. 2, respectively three kinds of patterns is discussed in detail:
One, the temperature of solar water heater (sensor L3) is higher than 62 ℃, and the temperature of marsh-gas fermentation tank (sensor L2) is during lower than 34.8 ℃, and at this moment needing to marsh-gas fermentation tank provides heat, has 2 kinds of circulation routes:
(1), when the temperature of hot water snubber 4 (sensor L1) is more than or equal to 60 ℃, its circulation route is:
Hot water snubber 4 → recycle pump 14 → magnetic valve V4 → votator 5 → magnetic valve V5 → magnetic valve V2 → hot water snubber 4
Now, magnetic valve V1, V3, V6 close, and have cut off the circulation of hot water snubber 4 with solar energy hot water tank 1, and recirculated water directly enters votator 5 by hot water snubber 4 and circulated.Thereby water temperature in hot water snubber 4 is reduced, and the temperature of marsh-gas fermentation tank 6 interior feed liquids raises.
(2), when the temperature of hot water snubber 4 (sensor L1) is lower than 58 ℃, its circulation route is:
Hot water snubber 4 → recycle pump 14 → magnetic valve V6 → magnetic valve V3 → solar water heater 1 → magnetic valve V1 → hot water snubber 4
Now, magnetic valve V1, V3, V6 open, UNICOM hot water snubber 4 circulation with solar energy hot water tank 1, recirculated water is circulated by solar water heater 1, and water temperature in hot water snubber 4 is raise.Only have after the temperature of hot water snubber 4 interior water reaches 60 ℃, ON cycle route (1) is that marsh-gas fermentation tank 6 improves heat again.
Two, lower than 62 ℃, the temperature of fermentor tank 6 (sensor L2) is during lower than 34.8 ℃ higher than 40 ℃ for the temperature of solar energy hot water tank 1 (sensor L3), and now also needing to marsh-gas fermentation tank 6 provides heat, and its circulation route is:
Hot water snubber 4 → recycle pump 14 → magnetic valve V4 → votator 5 → magnetic valve V5 → magnetic valve V3 → solar water heater 4 → magnetic valve V1 → hot water snubber 4
Now, magnetic valve V1, V3, V4 and V5 open, UNICOM the circulation of votator 5, hot water snubber 4 with solar energy hot water tank 1, directly utilize the heat heating biogas fermentor tank 6 in solar water heater, impel feed temperature in fermentor tank to raise.
Three, the temperature of marsh-gas fermentation tank 6 (sensor L2) higher than 35.2 ℃ (2 o'clock, now marsh-gas fermentation tank 6 does not need the heat heating, and magnetic valve V1, V2, V3, V4, V5, V6 all close, and recycle pump 14 quits work, avoid the recycle pump stream time long, saves energy.
In addition, when the temperature of solar energy hot water tank 1 (sensor L3), during lower than 40 ℃, the heat that solar heat collector is collected can not meet the demand of feed liquid to heat, and magnetic valve V1, V2, V3, V4, V5, V6 also will close, recycle pump 14 is out of service, realizes the operational mode at night of system.
Cloudy day or snow day, can carry out boosting by the interior electric heating tube of manual starting solar water heating system, so that whole system is normally moved.
In summer, envrionment temperature is higher, and marsh-gas fermentation tank 6 does not adopt solar heating normally to ferment, so the hot water in solar water heater can directly offer the user and use, and meets the needs of user to the domestic hot-water.