CN203331358U - Automatic head milling mechanism - Google Patents
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Abstract
一种自动铣料头机构,其包括支架,其自上而下包括互相平行的两上横杆、互相平行的两下横杆、若干支柱及底座,该两上横杆及两下横杆分别枢接在该若干支柱上,该若干支柱固定于该底座上;横移机构,其设于该下横杆上,该横移机构通过横移气缸带动其上的定位治具运动;升降机构,其设于该上横杆上,该升降机构通过升降气缸带动电机及冲料头气缸对产品打磨头及冲料头;拧料头机构,其设于该横移机构下方,该拧料头机构驱动第一拧料头气缸向上运动并通过第二拧料头气缸带动齿条和齿轮进行剪料头。该自动铣料头机构取代了人工操作,节省了大量的人力,实现了机械化生产,避免了人工操作带来的产品质量不稳定、影响产品外观及生产效率低的问题。
An automatic milling head mechanism, which includes a bracket, which includes two upper cross bars parallel to each other, two lower cross bars parallel to each other, several pillars and a base from top to bottom. The two upper cross bars and the two lower cross bars are respectively Pivoted on the several pillars, the several pillars are fixed on the base; the traverse mechanism is arranged on the lower cross bar, and the traverse mechanism drives the positioning jig on it to move through the traverse cylinder; the lifting mechanism, It is located on the upper cross bar, and the lifting mechanism drives the motor and the punching head cylinder to polish the product and the punching head through the lifting cylinder; the screwing head mechanism is located under the traverse mechanism, and the screwing head mechanism Drive the first screw head cylinder to move upwards and drive the rack and gear to cut the material through the second screw head cylinder. The automatic milling head mechanism replaces manual operation, saves a lot of manpower, realizes mechanized production, and avoids the problems of unstable product quality, affecting product appearance and low production efficiency caused by manual operation.
Description
【技术领域】 【Technical field】
本实用新型涉及一种拧料头机构,具体涉及一种自动铣料头机构。 The utility model relates to a screwing head mechanism, in particular to an automatic milling head mechanism. the
【背景技术】 【Background technique】
现有成型后的塑胶产品,尤其针对一些进胶口为塔接式并且弧面还具有进胶口的产品。工作人员首先是将产品的料头拧下,然后再将产品放置在治具上,通过手拿打磨头对产品进行来回擦拭,直至应力痕擦掉为止。然而,上述人工拧料头和打磨头却存在一定的缺点:首先,需要大量的人力,人工成本较高,降低了竞争优势;其次,人工手动的劳动强度大,人员易疲劳,造成工作效率低,同时也会擦拭不干净,从而影响产品的美观。 Existing molded plastic products, especially for some products with a tower connection and a curved surface with a plastic inlet. The staff first unscrew the material head of the product, then place the product on the jig, and wipe the product back and forth by holding the grinding head until the stress marks are wiped off. However, the above-mentioned manual screwing head and grinding head have certain disadvantages: firstly, a large amount of manpower is required, and the labor cost is high, which reduces the competitive advantage; secondly, the manual labor intensity is high, and the personnel are prone to fatigue, resulting in low work efficiency , At the same time, it will not be wiped clean, which will affect the appearance of the product. the
有鉴于此,实有必要提供一种自动铣料头机构,以解决上述人工拧料头和打磨头带来的缺陷。 In view of this, it is necessary to provide an automatic milling head mechanism to solve the defects caused by the above-mentioned manual screwing head and grinding head. the
【发明内容】 【Content of invention】
因此,本实用新型的目的是提供一种自动铣料头机构,该机构能解决上述人工拧料头的人力成本高,工作效率低及影响产品质量的问题。 Therefore, the purpose of this utility model is to provide an automatic milling head mechanism, which can solve the problems of high labor cost, low work efficiency and affecting product quality of the above-mentioned manual screwing head. the
为了达到上述目的,本实用新型的自动铣料头机构,其包括: In order to achieve the above object, the automatic milling head mechanism of the utility model includes:
支架,其自上而下包括互相平行的两上横杆、互相平行的两下横杆、若干支柱及底座,该两上横杆及两下横杆分别枢接在该若干支柱上,该若干支柱固定于该底座上; The bracket includes two upper cross bars parallel to each other, two lower cross bars parallel to each other, several pillars and a base from top to bottom, the two upper cross bars and the two lower cross bars are respectively pivoted on the several pillars, and the several The pillar is fixed on the base;
横移机构,其包括第一横移气缸,两第一导轨及跨设于该两第一导轨上的定位治具,该两第一导轨分别设于所述两下横杆上,该第一横移气缸紧邻该第一导轨设于该下横杆上,该第一横移气缸与该定位治具连接,该定位治具上设有感应器,该定位治具用于放置产品; The traverse mechanism includes a first traverse cylinder, two first guide rails and positioning fixtures straddling the two first guide rails, the two first guide rails are respectively arranged on the two lower cross bars, and the first The traversing cylinder is arranged on the lower cross bar adjacent to the first guide rail, and the first traversing cylinder is connected with the positioning jig, and the positioning jig is provided with an sensor, and the positioning jig is used to place the product;
升降机构,其包括自上而下套设在第一直线轴上的第一上板、第一支撑板及第一下板,该第一支撑板设于所述两上横杆上,该第一支撑板上固定有连接在该第一上板上的升降气缸,该第一下板穿设有电机,该电机下固定有偏心轮及与该偏心轮连接的打磨头,该打磨头用于打磨所述产品; The lifting mechanism includes a first upper plate, a first support plate, and a first lower plate that are sleeved on the first linear shaft from top to bottom. The first support plate is arranged on the two upper cross bars. A lifting cylinder connected to the first upper plate is fixed on a support plate, a motor is pierced on the first lower plate, an eccentric wheel and a grinding head connected to the eccentric wheel are fixed under the motor, and the grinding head is used for grinding said product;
拧料头机构,其设于所述横移机构的下方,该拧料头机构包括固定于该底座上的第一拧料头气缸,该第一拧料头气缸上端连接第二支撑板,该第二支撑板套设于第二直线轴上,该第二直线轴固定于该下横杆与该底座上,该第二支撑板上连接有第二拧料头气缸,该第二拧料头气缸上端设有紧固件,该紧固件前端紧固有剪料轴,该剪料轴的下端设有齿轮,该齿轮与该第二拧料头气缸前端固定的齿条配合,从而驱动该剪料轴旋转。 A twisting head mechanism, which is arranged below the traversing mechanism, the screwing head mechanism includes a first screwing head cylinder fixed on the base, the upper end of the first screwing head cylinder is connected to the second support plate, the The second support plate is sleeved on the second linear shaft, and the second linear shaft is fixed on the lower cross bar and the base. The second support plate is connected with the second screw head cylinder, and the second screw head The upper end of the cylinder is provided with a fastener, the front end of the fastener is fastened with a shearing shaft, and the lower end of the shearing shaft is provided with a gear, which cooperates with the rack fixed at the front end of the second twisting head cylinder to drive the The shear axis rotates. the
较佳的,所述第一下板中还设有若干冲料头气缸,该冲料头气缸的下端连 接冲料头结构,该冲料头结构用于冲断所述产品的料头。 Preferably, several punching head cylinders are also arranged in the first lower plate, the lower ends of the punching head cylinders are connected to a punching head structure, and the punching head structure is used to punch off the head of the product. the
较佳的,所述第二支撑板上设有三轴气缸,该三轴气缸连接高速电机,该高速电机上端设有球头铣刀。 Preferably, a three-axis cylinder is provided on the second support plate, the three-axis cylinder is connected to a high-speed motor, and a ball-end milling cutter is provided on the upper end of the high-speed motor. the
较佳的,所述定位治具的四周还设有若干定位气缸,该定位气缸用于固定该产品。 Preferably, several positioning cylinders are arranged around the positioning jig, and the positioning cylinders are used to fix the product. the
较佳的,所述打磨头通过螺丝及弹簧与偏心轮连接,该弹簧套在该螺丝外部。 Preferably, the grinding head is connected to the eccentric wheel through a screw and a spring, and the spring is covered outside the screw. the
较佳的,所述第一横移气缸为无杆气缸。 Preferably, the first traverse cylinder is a rodless cylinder. the
较佳的,所述定位治具通过第一滑块与所述第一横移气缸连接,该第一滑块套设于所述第一横移气缸上。 Preferably, the positioning jig is connected to the first traverse cylinder through a first slider, and the first slider is sleeved on the first traverse cylinder. the
较佳的,所述第一直线轴与所述第一支撑板通过第一直线轴承枢接。 Preferably, the first linear shaft is pivotally connected to the first support plate through a first linear bearing. the
较佳的,所述第二直线轴与所述第二支撑板通过第二直线轴承枢接。 Preferably, the second linear shaft is pivotally connected to the second support plate through a second linear bearing. the
较佳的,所述自动铣料头机构还包括吸产品机构,该吸产品机构包括自上而下套设在第三直线轴上的第二上板、第三支撑板及第二下板,该第三支撑板上固定有连接在该第二上板上的吸产品气缸,该第三支撑板通过两第二导轨设于所述两上横杆上,该第二下板的下端固定有吸盘,该吸盘用于吸附所述产品。 Preferably, the automatic milling head mechanism also includes a product suction mechanism, the product suction mechanism includes a second upper plate, a third support plate and a second lower plate that are sleeved on the third linear axis from top to bottom, The suction product cylinder connected to the second upper plate is fixed on the third support plate, the third support plate is arranged on the two upper cross bars through the two second guide rails, and the lower end of the second lower plate is fixed with A suction cup for absorbing said product. the
较佳的,所述吸产品机构还包括第二横移气缸,该第二横移气缸紧邻该第二导轨设于该上横杆上,该第二横移气缸与该第三支撑板连接。 Preferably, the product suction mechanism further includes a second traverse cylinder, the second traverse cylinder is arranged on the upper cross bar adjacent to the second guide rail, and the second traverse cylinder is connected to the third support plate. the
较佳的,所述第三支撑板通过第二滑块与所述第二横移气缸连接,该第二滑块套设于所述第二横移气缸上。 Preferably, the third support plate is connected to the second traversing cylinder through a second slider, and the second slider is sleeved on the second traversing cylinder. the
较佳的,所述第三直线轴与所述第三支撑板通过第三直线轴承枢接。 Preferably, the third linear shaft is pivotally connected to the third support plate through a third linear bearing. the
相较于现有技术,本实用新型自动铣料头机构取代了人工操作,该自动铣料头机构还具有以下优点: Compared with the prior art, the automatic milling head mechanism of the utility model replaces the manual operation, and the automatic milling head mechanism also has the following advantages:
(1)节省了大量的人力,从而降低了人工成本,增加了竞争优势; (1) Save a lot of manpower, thereby reducing labor costs and increasing competitive advantages;
(2)实现了机械化生产,避免了人工操作带来的产品质量不稳定及影响产品外观的问题; (2) Realized mechanized production, avoiding the unstable product quality and affecting the appearance of the product caused by manual operation;
(3)全自动化的生产,提高了工作效率。 (3) Fully automated production improves work efficiency. the
【附图说明】 【Description of drawings】
图1绘示为本实用新型自动铣料头机构的第一立体结构示意图。 FIG. 1 is a schematic diagram of the first three-dimensional structure of the automatic milling head mechanism of the present invention. the
图2绘示为本实用新型自动铣料头机构的第二立体结构示意图。 FIG. 2 is a schematic diagram of the second three-dimensional structure of the automatic milling head mechanism of the present invention. the
图3绘示为本实用新型自动铣料头机构的结构分解示意图。 FIG. 3 is a schematic exploded view of the structure of the automatic milling head mechanism of the present invention. the
【具体实施方式】 【Detailed ways】
请参阅图1及图2绘示,本实用新型的自动铣料头机构,该自动铣料头机构包括: Please refer to Fig. 1 and Fig. 2 to illustrate, the automatic milling material head mechanism of the present utility model, this automatic milling material head mechanism comprises:
支架,其自上而下包括互相平行的两上横杆110、互相平行的两下横杆120、若干支柱130及底座140,该两上横杆110及两下横杆120分别枢接在该若干支 柱130上,该若干支柱130固定于该底座140上;
The bracket comprises two
横移机构,其包括第一横移气缸210,两第一导轨121及跨设于该两第一导轨121上的定位治具220,该两第一导轨121分别设于所述两下横杆120上,该第一横移气缸210紧邻该第一导轨121设于该下横杆120上,所述定位治具220通过第一滑块211与所述第一横移气缸210连接,该第一滑块211套设于所述第一横移气缸210上,该定位治具220上设有感应器,该定位治具220用于放置产品10,所述定位治具220的四周还设有若干定位气缸221,该定位气缸221用于固定该产品10,所述第一横移气缸210为无杆气缸;
The traverse mechanism includes a
升降机构,其包括自上而下套设在第一直线轴340上的第一上板310、第一支撑板320及第一下板330,该第一支撑板320设于所述两上横杆110上,该第一支撑板320上固定有连接在该第一上板310上的升降气缸321,该第一下板330穿设有电机331,该电机331下固定有偏心轮3310及与该偏心轮3310连接的打磨头3311,所述打磨头3311通过螺丝及弹簧与偏心轮3310连接,该弹簧套在该螺丝外部,该打磨头3311用于打磨所述产品10,所述第一下板330中还设有若干冲料头气缸332,该冲料头气缸332的下端连接冲料头结构3320,该冲料头结构3320用于冲断所述产品10的料头,所述第一直线轴340与所述第一支撑板320通过第一直线轴承341枢接;
The lifting mechanism includes a first
拧料头机构,其设于所述横移机构的下方,该拧料头机构包括固定于该底座140上的第一拧料头气缸410,该第一拧料头气缸410上端连接第二支撑板411,该第二支撑板411套设于第二直线轴420上,该第二直线轴420固定于该下横杆120与该底座140上,该第二支撑板411上连接有第二拧料头气缸430,该第二拧料头气缸430上端设有紧固件431,该紧固件431前端紧固有剪料轴4310,该剪料轴4310的下端设有齿轮,该齿轮与该第二拧料头气缸430前端固定的齿条4311配合,从而驱动该剪料轴4310旋转,所述第二支撑板411上设有三轴气缸440,该三轴气缸440连接高速电机450,该高速电机450上端设有球头铣刀,所述第二直线轴420与所述第二支撑板411通过第二直线轴承421枢接;
Screw head mechanism, which is located below the traverse mechanism, the screw head mechanism includes a first
吸产品机构,其包括自上而下套设在第三直线轴510上的第二上板520、第三支撑板530及第二下板540,该第三支撑板530上固定有连接在该第二上板520上的吸产品气缸550,该第三支撑板530通过两第二导轨111设于所述两上横杆110上,该第二下板540的下端固定有吸盘541,该吸盘541用于吸附所述产品10,所述吸产品机构还包括第二横移气缸560,该第二横移气缸560紧邻该第二导轨111设于该上横杆110上,所述第三支撑板530通过第二滑块561与所述第二横移气缸560连接,该第二滑块561套设于所述第二横移气缸560上,所述第三直线轴510与所述第三支撑板530通过第三直线轴承511枢接。
The product suction mechanism includes a second
请参阅图1及图2绘示,于本实施例中,该自动铣料头机构的具体工作过 程为: Please refer to Fig. 1 and Fig. 2 to illustrate, and in the present embodiment, the specific working process of this automatic milling material head mechanism is:
机械手将成型机中的产品10取出,并将产品10放置在定位治具220上,此时定位治具220上的感应器感应到产品10,并发出信号来控制定位气缸221的活塞伸出将产品10固定。该定位气缸221活塞伸出触发第一横移气缸210运动,该第一横移气缸210水平移动直到运动到升降机构的下方,此时触发升降气缸321的活塞顶出,从而带动电机331及冲料头气缸332下运动。当升降气缸321运动完行程后,触发冲料头气缸332的活塞顶出,从而带动冲料头结构3320冲断塔接在产品10表面的料头,该冲断信号触发定位气缸221的活塞回缩,于此同时触发电机331开始旋转运动,从而带动该电机331下的偏心轮3310运动,该偏心轮3310再带动打磨头3311对产品10进行打磨,反复打磨多次,直到设定的时间。
The manipulator takes out the product 10 in the molding machine, and places the product 10 on the
当达到设定时间后,触发第一拧料头气缸410的活塞顶出,从而带动拧料头机构向上运动。当该第一拧料头气缸410的活塞运动完行程后,触发第二拧料头气缸430的活塞伸出,从而带动齿条4311做直线运动,该齿条4311再带动齿轮做旋转运动,从而带动剪料轴4310旋转并拧断插在该剪料轴4310内的料头,反复几次,直到达到设定的时间。如果为了使拧料头的效果更好,在剪料轴4310拧断料头后,触发三轴气缸440的活塞来回顶出,从而驱动高速电机450在定位治具220下方来回移动,进而带动球头铣刀进一步铣掉料头残余。
When the set time is reached, the piston of the first
当该拧料头机构复位后,第一横移气缸210继续带动定位治具220向前运动,同时触发第二横移气缸560带动吸产品机构向横移机构运动,当运动到设定距离后触发吸产品气缸550的活塞伸出,在该吸产品气缸550活塞运动完行程后触发真空发生器通过吸盘541吸附住产品10,当达到真空检测值时,该吸产品机构复位,同时触发第二横移气缸560带动吸附在吸盘541上的产品10远离横移机构向下一加工区域运动。
After the screw head mechanism is reset, the
本实用新型自动铣料头机构取代了人工操作,该自动铣料头机构还具有以下优点:节省了大量的人力,从而降低了人工成本,增加了竞争优势;实现了机械化生产,避免了人工操作带来的产品质量不稳定及影响产品外观的问题;全自动化的生产,提高了工作效率。 The automatic milling head mechanism of the utility model replaces the manual operation, and the automatic milling head mechanism also has the following advantages: it saves a lot of manpower, thereby reducing the labor cost and increasing the competitive advantage; it realizes mechanized production and avoids manual operation The product quality is unstable and the appearance of the product is affected; the fully automated production improves the work efficiency. the
Claims (13)
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| CN2013201896050U CN203331358U (en) | 2013-04-16 | 2013-04-16 | Automatic head milling mechanism |
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| CN2013201896050U CN203331358U (en) | 2013-04-16 | 2013-04-16 | Automatic head milling mechanism |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104057587A (en) * | 2014-07-05 | 2014-09-24 | 格林精密部件(惠州)有限公司 | Automatic sprue cutting-away and grinding equipment for digital device shell injection molding |
| CN104108161A (en) * | 2013-04-16 | 2014-10-22 | 汉达精密电子(昆山)有限公司 | Multifunctional mechanism |
| CN104118092A (en) * | 2014-07-31 | 2014-10-29 | 宁波问鼎机器人有限公司 | Automatic disconnecting and sub-packaging machine for injection molded products |
| CN104552825A (en) * | 2014-12-30 | 2015-04-29 | 东泰精密模具(苏州)有限公司 | Shearing and milling machine used for removing gate of plastic part |
| CN107282978A (en) * | 2017-06-23 | 2017-10-24 | 芜湖炬胜机电设备厂 | A slot milling device for car seat frame |
| CN108327171A (en) * | 2018-01-09 | 2018-07-27 | 浙江仰业精密设备有限公司 | Computer casing is singed side shaping device and processing method |
| CN109927252A (en) * | 2019-04-11 | 2019-06-25 | 嘉兴奇美智能照明有限公司 | The lampshade detachment device of LEDbulb lamp |
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2013
- 2013-04-16 CN CN2013201896050U patent/CN203331358U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104108161A (en) * | 2013-04-16 | 2014-10-22 | 汉达精密电子(昆山)有限公司 | Multifunctional mechanism |
| CN104108161B (en) * | 2013-04-16 | 2018-08-28 | 汉达精密电子(昆山)有限公司 | Twist material head device |
| CN104057587A (en) * | 2014-07-05 | 2014-09-24 | 格林精密部件(惠州)有限公司 | Automatic sprue cutting-away and grinding equipment for digital device shell injection molding |
| CN104118092A (en) * | 2014-07-31 | 2014-10-29 | 宁波问鼎机器人有限公司 | Automatic disconnecting and sub-packaging machine for injection molded products |
| CN104118092B (en) * | 2014-07-31 | 2016-09-07 | 宁波问鼎机器人有限公司 | A kind of injection-molded item automatic cutting racking machine |
| CN104552825A (en) * | 2014-12-30 | 2015-04-29 | 东泰精密模具(苏州)有限公司 | Shearing and milling machine used for removing gate of plastic part |
| CN104552825B (en) * | 2014-12-30 | 2017-07-18 | 东泰精密模具(苏州)有限公司 | It is a kind of be used to removing the plastic parts mouth of a river cut milling machine |
| CN107282978A (en) * | 2017-06-23 | 2017-10-24 | 芜湖炬胜机电设备厂 | A slot milling device for car seat frame |
| CN108327171A (en) * | 2018-01-09 | 2018-07-27 | 浙江仰业精密设备有限公司 | Computer casing is singed side shaping device and processing method |
| CN108327171B (en) * | 2018-01-09 | 2023-10-17 | 浙江仰业精密设备有限公司 | Computer shell burr shaping equipment and processing method |
| CN109927252A (en) * | 2019-04-11 | 2019-06-25 | 嘉兴奇美智能照明有限公司 | The lampshade detachment device of LEDbulb lamp |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131211 Termination date: 20170416 |