CN203323266U - Air-cooling direct-current variable-frequency magnetic-levitation water chilling unit with natural cold source - Google Patents

Air-cooling direct-current variable-frequency magnetic-levitation water chilling unit with natural cold source Download PDF

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Publication number
CN203323266U
CN203323266U CN2013201847571U CN201320184757U CN203323266U CN 203323266 U CN203323266 U CN 203323266U CN 2013201847571 U CN2013201847571 U CN 2013201847571U CN 201320184757 U CN201320184757 U CN 201320184757U CN 203323266 U CN203323266 U CN 203323266U
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China
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compressor
water chilling
natural cooling
cooling source
air
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CN2013201847571U
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张卫星
王继鸿
宿平
许海进
袁祎
王凌云
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Nanjing Canatal Data Centre Environmental Tech Co Ltd
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Nanjing Canatal Air Condition Elect & Mech Co Ltd
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Abstract

The utility model discloses an air-cooling direct-current variable-frequency magnetic-levitation water chilling unit with a natural cold source. The water chilling unit comprises a magnetic-levitation compressor, an air cooling condenser, a throttle valve and an evaporator, wherein an outlet of the magnetic-levitation compressor is connected with the air cooling condenser, the throttle valve and the evaporator through a pipeline sequentially; a steam outlet of the evaporator is communicated with an air suction hole of the magnetic levitation compressor; a branch is arranged at an outlet of the air cooling condenser, and the outlet of the air cooling condenser is communicated with a motor cooling inlet of the magnetic-levitation compressor; a natural cold source circulation water system comprises two branch pipelines with valves; inlets of the two branch pipelines are connected with a water return pipeline, and the outlets of the branch pipelines are communicated with a water inlet of the evaporator, so that circulation is formed; and a heat exchange pipe coil is arranged on one branch pipeline. According to the water chilling unit, the magnetic levitation compressor is used, so that an oil returning problem is solved, an efficient full liquid type evaporator can be used, a direct-current frequency-conversion technology and a natural cold source utilization technology are combined, and an all-dimensional, low-cost, safe and reliable energy-conservation measure can be provided for the full-year refrigeration field.

Description

A kind of wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units
Technical field
The invention belongs to the air conditioner refrigerating technology, relate in particular to refrigeration compressor and natural cooling source associating handpiece Water Chilling Units.
Background technology
Be accompanied by the policy appearance that national energy-saving reduces discharging, utilize the second low-temperature receiver and natural cooling source to become one of main energy saving means of air conditioner industry, especially air conditioner in machine room field, because there is refrigeration demand the whole year in data center, are excessively utilizing the natural cooling source energy-saving effect can be more remarkable in season and winter.
The refrigeration demand of data center is generally the cooling needs from information technoloy equipment, use the data center of chilled water to carry out heat exchange by the chilled water in chilled water plant and the air in machine room, thereby realize the cooling in machine room, after water temperature raises, (generally even higher at the 12-18 degree) enters handpiece Water Chilling Units place lowered the temperature (temperature is generally between 7-15).When outdoor temperature is low, machine room water (12-18 degree) out can carry out heat exchange with surrounding air directly or indirectly, thereby need not open compressor, reaches the purpose of free refrigeration, generally is referred to as natural cooling source or free low-temperature receiver.
Along with scientific and technological progress, information technoloy equipment can bear more and more higher temperature, therefore correspondingly the temperature of chilled water also can be used De Genggao, and in data center, can pass through effective tissue of air-flow, make return air temperature higher, the rising of return air temperature also can promote chilled water, thereby improves the time of utilizing of natural cooling source.
More current natural cooling sources utilize in technology, generally concentrate on screw or vortex compression refrigerating system, because use air-cooled handpiece Water Chilling Units, more be conducive to the utilization of natural cooling source structure and on heat transfer mechanism, system also can be more simple, so air-cooled unit is used natural cooling source more extensive.
But, for the unit of year round cooling, because reliability requirement is higher, the oil return problem of full-liquid type unit is becoming outdoor temperature, and during the situations such as varying duty, reliability is troubling, therefore the unit of year round cooling is all generally the dry type unit, and the general Energy Efficiency Ratio of dry type unit is all not too high.And the utilization of current natural cooling source is owing to using fixed compressor frequently, in excessive season during the natural cooling source scarce capacity, when needing to open compressor and supplementing cold, both can not cooperate well, reach truly energy-conservation.
Present stage, centrifugal compressor easily existed surge, obstruction etc., and especially when pressure ratio is higher, so centrifugal compressor generally is rarely used in and does air-cooled product, is mainly to worry that pressure ratio is too high.The magnetic suspension centrifugal compressor belongs to a type of compression, although compressor itself has been done a lot of work about the customer service high pressure ratio, with screw rod, compares, and still needs the client in the situation that the high pressure ratio problem that summer, extreme minority occurred.Chinese Regional is vast, some Area during Summer there will be in short-term the very situation of high temperature, and because on-the-spot air current composition is bad, dirty stifled etc. the factor of condenser, the application of air-cooling magnetic product suspension under this amblent air temperature condition of China also needs some technical difficult points of customer service.
Summary of the invention
Goal of the invention: for the problem and shortage of above-mentioned existing existence, the purpose of this invention is to provide a kind of wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units, use the DC frequency-changing magnetic suspension without oily centrifugal compressor, avoided the problem of oil return, and can use the high-efficiency full solution type evaporimeter, DC Frequency Conversion Technology and natural cooling source utilize technology to combine, thereby provide omnibearing conservation measures for year round cooling fields such as data centers; And can provide higher water temperature, to adapt to the needs of machine room and other process equipments.
Technical scheme: for achieving the above object, the technical solution used in the present invention is a kind of wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units, comprise compressor cycle refrigeration system and natural cooling source circulation, wherein: described compressor cycle refrigeration system, comprise magnetic suspension compressor, air-cooled condenser, choke valve and evaporimeter, the outlet of described magnetic suspension compressor by pipeline successively with air-cooled condenser, choke valve, evaporimeter connects, the steam (vapor) outlet of described evaporimeter is communicated with the air entry of magnetic suspension compressor again, the outlet of described air-cooled condenser is provided with branch road and is communicated with the cooling entrance of the motor of magnetic suspension compressor, described natural cooling source circulation comprises establishes valvular two bypass line, and the entrance of these two bypass line is connected with water return pipeline, thereby outlet is communicated with the formation circulation with the water inlet of evaporimeter, and wherein a bypass line is provided with heat exchange coil.
As preferably, the air-cooled condenser in described heat exchange coil and compressor cycle refrigeration system shares the blower fan group.
As preferably, in described natural cooling source circulation, the valve of two bypass line is triple valve or is located at respectively two control valves on bypass line.
As preferably, described control valve is magnetic valve, electrical ball valve, gate valve or butterfly valve.
Technique scheme is further improved, and described evaporimeter is provided with liquid level gauge.
Further, the branch road of described compressor cycle refrigeration system is provided with fluid reservoir.
Further, described compressor cycle refrigeration system also is provided with economizer.
As preferably, the magnetic suspension compressor that described magnetic suspension compressor is separate unit magnetic suspension compressor or many parallel connections.
As preferably, described evaporimeter is full-liquid type shell-tube evaporator, falling film type shell-tube evaporator, dry-expansion shell and tube evaporator or plate type heat exchanger.
As preferably, described choke valve is electric expansion valve or heating power expansion valve.
Beneficial effect: compared with prior art, the present invention has the following advantages: 1, the combination application of DC frequency-changing magnetic suspension compressor technology and natural cooling source technology; 2, compressor is used in operation reliably under the year round cooling operating mode: by liquid level, control, and the motor Cooling Design, fan speed regulation is realized; 3, the energy-saving run of frequency-changeable compressor and natural cooling source coordinates: by rational circuit design, coil design, logic switching controls technology and compressor DC frequency-changing regulation technology; 4, the cooling application of the motor of magnetic suspension unit: for the protection compressor electric motor, by rational circuit design, for compressor provides the liquid refrigerant cooling motor.
The accompanying drawing explanation
The structural principle schematic diagram that Fig. 1 is the described wind cooling DC frequency conversion magnetic levitation of the embodiment of the present invention 1 natural cooling source handpiece Water Chilling Units;
The structural principle schematic diagram that Fig. 2 is the described wind cooling DC frequency conversion magnetic levitation of the embodiment of the present invention 2 natural cooling source handpiece Water Chilling Units;
The structural principle schematic diagram that Fig. 3 is the described wind cooling DC frequency conversion magnetic levitation of the embodiment of the present invention 3 natural cooling source handpiece Water Chilling Units;
The structural principle schematic diagram that Fig. 4 is the described wind cooling DC frequency conversion magnetic levitation of the embodiment of the present invention 4 natural cooling source handpiece Water Chilling Units;
The structural principle schematic diagram that Fig. 5 is the described wind cooling DC frequency conversion magnetic levitation of the embodiment of the present invention 5 natural cooling source handpiece Water Chilling Units;
The first structural principle schematic diagram that Fig. 6 is the described wind cooling DC frequency conversion magnetic levitation of the embodiment of the present invention 6 natural cooling source handpiece Water Chilling Units;
The second structural principle schematic diagram that Fig. 7 is the described wind cooling DC frequency conversion magnetic levitation of the embodiment of the present invention 6 natural cooling source handpiece Water Chilling Units.
Wherein, magnetic suspension compressor 1, condenser 2, choke valve 3, evaporimeter 4, heat exchange coil 5, triple valve 6, blower fan 7, liquid level gauge 8, fluid reservoir 9, economizer 10
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the present invention, should understand these embodiment only is not used in and limits the scope of the invention for the present invention is described, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present invention.
Embodiment 1
A kind of wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units, each parts annexation as shown in Figure 1, comprise two systemic circulation, be respectively compressor cycle refrigeration system and natural cooling source circulation, wherein said compressor cycle refrigeration system, comprise magnetic suspension compressor, air-cooled condenser, choke valve and evaporimeter, the outlet of described magnetic suspension compressor by pipeline successively with air-cooled condenser, choke valve, evaporimeter connects, the steam (vapor) outlet of described evaporimeter is communicated with the air entry of magnetic suspension compressor again, the outlet of described air-cooled condenser is provided with branch road and is communicated with the cooling entrance of the motor of magnetic suspension compressor, described natural cooling source circulation comprises two bypass line, thereby be provided with the flow proportional that triple valve can be controlled two bypass line between them, the entrance of these two bypass line and water return pipeline (internal circulation be the coolant carrier absorbed after heat) are connected, thereby outlet is communicated with the formation circulation with the water inlet of evaporimeter, wherein a bypass line is provided with heat exchange coil.Wherein choke valve can be the choke valve of other modes such as electric expansion valve, heating power expansion valve or orifice plate, and evaporimeter is full-liquid type or downward film evaporator.It should be noted that the tube connector between condensator outlet and compressor is DC frequency-changing device and the motor cooling line designed for magnetic suspension compressor specially, normally move for the protection of compressor.
Three-way switch valve can be (electronic, pneumatic and hydraulic pressure etc.) of automatically switching, and can be also manual.Main purpose is to realize the commutation switching.Compressor can be single compressor, or the mode of 2 or multiple compressors parallel connection.Condenser and evaporimeter have been illustrated one, and in fact condenser can be one or more compositions, and evaporimeter can be also one or more.Evaporimeter can be full-liquid type shell-tube evaporator, falling film type shell-tube evaporator, dry type shell and tube evaporator or plate type heat exchanger etc.That this figure illustrates is the figure of flooded evaporator, and when evaporimeter is other types, connected mode is slightly different, still belongs in protection scope of the present invention.
Freeze cycle water after absorption heat in water return pipeline (refers to refrigerating medium in fact, as ethylene glycol, propane diols and salt solution etc.) enter into two bypass line of natural cooling source circulation, regulate flow proportional in two bypass line by triple valve, circulate and enter in evaporimeter after the heat exchange coil cooling, discharge the liquid of HTHP after the low-pressure gas that the air entry suction evaporimeter of magnetic suspension compressor is emitted, and through condenser and throttle valve control, further make its cooling be back to evaporimeter, the freeze cycle water after the delivery port of evaporimeter is lowered the temperature.Wherein heat exchange coil and condenser have unidirectional air channel near superimposed layout, and share identical blower fan carry out air-cooled, thereby can save cost; Branch road be set in the exit of condenser and be communicated with magnetic suspension compressor, thereby can cool for magnetic suspension compressor provides, prevent the magnetic suspension compressor fault simultaneously.
The air-cooling magnetic suspension natural cooling source unit that the present invention proposes has three kinds of mode of operations:
(1) pure compression machine mode of operation: when outdoor temperature is higher than return water temperature, without natural cooling source, can utilize, now unit is operated under the pattern of pure compression machine, by compressor, provides whole refrigerating capacitys, can the sacrificial section cold under this pattern, regulating three-way valve is controlled the fraction backwater and is passed through heat exchange coil, the air channel by heat exchange coil windward that now blower fan produces has cooling, thereby reduce the EAT of condenser, and then reduced condensing pressure, and corresponding, because the evaporimeter inflow temperature also has rising to a certain degree, evaporating pressure also can correspondingly improve, this is the technology of a kind of reduction pressure ratio (ratio of condensing pressure and evaporating pressure), application by this technology, air-cooling magnetic can be suspended and is used in reliably under various hot environment operating modes, thereby solve magnetic suspension compressor and can not cross the defect of moving under high pressure ratio.
(2) compressor+natural cooling source coordinates operational mode: when outdoor temperature during lower than return water temperature, but outdoor temperature is enough not low, so that the cold deficiency that provides of natural cooling source; Now, the backwater outdoor heat exchange coil pipe of first flowing through, the evaporimeter of flowing through again after warp and outdoor Cryogenic air heat exchange, supplement not enough part cold by DC frequency-changeable compressor, because DC frequency-changeable compressor is stepless load-adjusting, therefore can realize and the slitless connection of natural cooling source, the efficient characteristics of DC frequency-changeable compressor under sub-load and the utilization of free natural cooling source, make the efficiency of unit very high;
(3) pure natural cooling source pattern: when outdoor temperature is enough low, the cold of natural cooling source is very sufficient, and compressor is without unlatching, the backwater outdoor heat exchange coil pipe of first flowing through, the evaporimeter of flowing through again after warp and outdoor Cryogenic air heat exchange.Sufficient owing to cooling, compressor is without unlatching, and unit operation is under the pattern of making laughs very much.
The technical characterstic of magnetic suspension centrifugal compressor has determined magnetic suspension compressor and has worried so to move under low condensing pressure unlike compressors such as screw rod, vortex, pistons.We know that generally condensing pressure is lower, unit is more energy-conservation.But be reduced to certain degree in outdoor temperature, in order to guarantee pressure ratio, be unlikely to too low, still need the condensation fan of air-cooled condenser is regulated, thereby make the compressor pressure ratio be controlled in the scope of producer's requirement.
Use the technology of various adjusting rotation speed of fan, all can bring the lifting of certain cost, and the grouping startup is cheapest a kind of mode.But grouping starts the mode that may have the blower fan frequent starting.
Therefore the mode that this patent adopts grouping startup+rotation speed of fan to regulate is regulated air-cooled condensation fan, usually, preferably the blower fan grouping is regulated, and guarantees that as much as possible condenser is minimum, at the node that the blower fan frequent starting may occur, adopt the mode of step-less adjustment blower fan.Both realize the energy-conservation of system, avoided again the frequent starting of condensation fan, and reduced the running time of some blower fans.
Embodiment 2
As shown in Figure 2, the difference of it and embodiment 1 is that triple valve is replaced with to two valves of controlling break-makes, thereby realizes identical function, and control valve can be automatic or manual equally.Valve can be magnetic valve automatically, electrical ball valve etc., electric butterfly valve etc.; Manual on-off valve can be ball valve, gate valve, butterfly valve etc.
Embodiment 3
As shown in Figure 3, the difference of it and embodiment 1 is to have set up liquid level gauge on evaporimeter.The design put Main Function in the liquid level that reads evaporimeter inside in control system, and in conjunction with the application of electric expansion valve, by the control algolithm of optimizing, in outdoor temperature, change, the unfavorable factor such as refrigerant flow variation lower time, still the liquid level in evaporimeter more accurately can be controlled to rational position, both guaranteed that heat exchanger tube all was immersed in cold-producing medium, guaranteed again again under any operating mode not allow liquid refrigerant be unlikely to pour into (this point is even more important to magnetic suspension compressor) in compressor, promoted heat exchange efficiency, also improved product whole year, reliability under varying load condition, especially when having the natural cooling source technology to combine, therefore the application of natural cooling source, compressor more often can working portion under load, the changes in flow rate of cold-producing medium can be larger, therefore the fluid level controller in this patent has played very crucial effect.
Embodiment 4,
As shown in Figure 4, the difference of it and embodiment 3 is that the backflow in the compressor cycle refrigeration system enters on the branch road of magnetic suspension compressor fluid reservoir is set, thereby in the time of can guaranteeing whole year operation to the cooling confession of compressor electric motor be all liquid, thereby make the more safe and reliable operation of unit.
Embodiment 5
As shown in Figure 5, the difference of it and embodiment 4 is to have increased economizer, thereby can improve the energy saving of unit.Economizer can make various heat exchangers, such as plate type heat exchanger, shell and tube exchanger, double pipe heat exchanger etc., the plate type heat exchanger of illustrating in this example.
Embodiment 6
As shown in Figure 6, while adopting first kind of way magnetic suspension compressor in parallel that low-temperature receiver is provided, check valve is located at respectively the exhaust ports of each compressor.And Fig. 7 is the second way magnetic suspension compressor in parallel provides low-temperature receiver, and check valve also is located at the exhaust ports of each compressor as shown in the figure.

Claims (10)

1. a wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units is characterized in that: comprise compressor cycle refrigeration system and natural cooling source circulation, wherein:
Described compressor cycle refrigeration system, comprise magnetic suspension compressor, air-cooled condenser, choke valve and evaporimeter, the outlet of described magnetic suspension compressor is connected with air-cooled condenser, choke valve, evaporimeter successively by pipeline, the steam (vapor) outlet of described evaporimeter is communicated with the air entry of magnetic suspension compressor again, and the outlet of described air-cooled condenser is provided with branch road and is communicated with the cooling entrance of the motor of magnetic suspension compressor;
Described natural cooling source circulation comprises establishes valvular two bypass line, and the entrance of these two bypass line is connected with water return pipeline, thereby outlet is communicated with the formation circulation with the water inlet of evaporimeter, and wherein a bypass line is provided with heat exchange coil.
2. wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units according to claim 1, it is characterized in that: the air-cooled condenser in described heat exchange coil and compressor cycle refrigeration system shares the blower fan group.
3. wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units according to claim 2, it is characterized in that: in described natural cooling source circulation, the valve of two bypass line is triple valve or is located at respectively two control valves on bypass line.
4. wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units according to claim 3, it is characterized in that: described control valve is magnetic valve, electrical ball valve, gate valve or butterfly valve.
5. wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units according to claim 3, it is characterized in that: described evaporimeter is provided with liquid level gauge.
6. wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units according to claim 5, it is characterized in that: the branch road of described compressor cycle refrigeration system is provided with fluid reservoir.
7. wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units according to claim 6, it is characterized in that: described compressor cycle refrigeration system also is provided with economizer.
8. wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units according to claim 7, is characterized in that: the magnetic suspension compressor that described magnetic suspension compressor is separate unit magnetic suspension compressor or many parallel connections.
9. wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units according to claim 8, it is characterized in that: described evaporimeter is full-liquid type shell-tube evaporator, falling film type shell-tube evaporator, dry-expansion shell and tube evaporator or plate type heat exchanger.
10. wind cooling DC frequency conversion magnetic levitation natural cooling source handpiece Water Chilling Units according to claim 9, it is characterized in that: described choke valve is electric expansion valve or heating power expansion valve.
CN2013201847571U 2013-04-12 2013-04-12 Air-cooling direct-current variable-frequency magnetic-levitation water chilling unit with natural cold source Expired - Lifetime CN203323266U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103175276A (en) * 2013-04-12 2013-06-26 南京佳力图空调机电有限公司 Air-cooling direct-current frequency-conversion magnetic levitation nature cold source water chilling unit
CN105783165A (en) * 2016-05-23 2016-07-20 珠海铨高机电设备有限公司 Cooling unit and air-cooled chiller unit with cooling unit
CN106322593A (en) * 2015-07-03 2017-01-11 广州市华德工业有限公司 Evaporative cooling type water chilling unit
CN107014016A (en) * 2017-04-20 2017-08-04 广东申菱环境系统股份有限公司 A kind of fluorine pump natural cooling evaporating type condensing cooling-water machine and its control method
CN109539442A (en) * 2018-12-26 2019-03-29 北京丰联奥睿科技有限公司 A kind of magnetic suspension centrifugal power heat pipe combined air conditioners all-in-one machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103175276A (en) * 2013-04-12 2013-06-26 南京佳力图空调机电有限公司 Air-cooling direct-current frequency-conversion magnetic levitation nature cold source water chilling unit
CN106322593A (en) * 2015-07-03 2017-01-11 广州市华德工业有限公司 Evaporative cooling type water chilling unit
CN106322593B (en) * 2015-07-03 2022-11-15 广州市华德工业有限公司 Evaporative cooling type water chilling unit
CN105783165A (en) * 2016-05-23 2016-07-20 珠海铨高机电设备有限公司 Cooling unit and air-cooled chiller unit with cooling unit
CN107014016A (en) * 2017-04-20 2017-08-04 广东申菱环境系统股份有限公司 A kind of fluorine pump natural cooling evaporating type condensing cooling-water machine and its control method
CN107014016B (en) * 2017-04-20 2022-11-08 广东申菱环境系统股份有限公司 Fluorine pump natural cooling evaporation type condensation water chiller and control method thereof
CN109539442A (en) * 2018-12-26 2019-03-29 北京丰联奥睿科技有限公司 A kind of magnetic suspension centrifugal power heat pipe combined air conditioners all-in-one machine

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Address after: 211111 Jiangning economic and Technological Development Zone, Jiangsu, Jiangsu Province, the source of the road, No. 88, No.

Patentee after: NANJING CANATAL DATA-CENTRE ENVIRONMENTAL TECH. Co.,Ltd.

Address before: 211102 Jiangning economic and Technological Development Zone, Jiangsu, Meilin street, No. 83, No.

Patentee before: NANJING CANATAL DATA-CENTRE ENVIRONMENTAL TECH Co.,Ltd.

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