CN203316631U - Automatic distribution equipment - Google Patents
Automatic distribution equipment Download PDFInfo
- Publication number
- CN203316631U CN203316631U CN2013203283728U CN201320328372U CN203316631U CN 203316631 U CN203316631 U CN 203316631U CN 2013203283728 U CN2013203283728 U CN 2013203283728U CN 201320328372 U CN201320328372 U CN 201320328372U CN 203316631 U CN203316631 U CN 203316631U
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- Prior art keywords
- gear
- heat exchanger
- motor
- chassis
- dispensing device
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- 239000000203 mixture Substances 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 12
- 238000003466 welding Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Abstract
The utility model provides automatic distribution equipment which is used for discharging a heat exchanger from a pipe expander and comprises a rack, a rotating mechanism, a material taking device for clamping and moving the heat exchanger processed from the pipe expander, and a lifting device arranged on the rotating mechanism and used for lifting the material taking device, wherein the rotating mechanism is arranged on the rack and can move horizontally and rotatably relative to the rack. The automatic distribution equipment disclosed by the utility model is used for moving the heat exchanger subjected to pipe expanding by the pipe expander to a drying line, and has the advantages that the structure is simple, the degree of automation is high, the production efficiency is improved as manual discharging is replaced by mechanical discharging, the labor intensity is lowered, meanwhile the surface of the heat exchanger is prevented from being scratched, and the product quality of the heat exchanger is further ensured.
Description
Technical field
The utility model relates to the mechanical automation field, particularly relates to a kind of automation dispensing device of heat exchanger from the electric tube expander blanking of realizing.
Background technology
At present, two devices are the parts that air-conditioning is realized heat exchange, and two devices refer generally to evaporimeter and condenser, also are referred to as heat exchanger.In the production process of heat exchanger, all by manually by heat exchanger feeding from electric tube expander, its operational sequence is: operator's right hand buttresses evaporimeter, left hand is placed on below evaporimeter firmly up mentions evaporimeter, swing evaporimeter makes evaporimeter loosening simultaneously, firmly take out up and down more simultaneously, after taking out, again evaporimeter is put on clamping plate, by condenser, from electric tube expander, take off with the mode of getting evaporimeter identical, this kind of mode of operation, labour intensity is large, and production efficiency is low, easily scratches heat exchanger simultaneously.
The utility model content
In order to overcome the deficiencies in the prior art, the utility model provides a kind of automation dispensing device of heat exchanger from the electric tube expander blanking of realizing, the heat exchanger after the electric tube expander expand tube is moved on on the drying line body, and it is simple in structure, and automaticity is high, has improved production efficiency.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of automation dispensing device comprises:
Frame;
Rotating mechanism, be arranged on described frame, can relatively described frame do horizontal movement and rotatablely move;
Take out device, for clamping and the mobile heat exchanger from the electric tube expander completion of processing;
Lowering or hoisting gear, an end is fastened on described rotating mechanism, and the other end is fastened on take out device, for the described take out device of lifting.
Further, described rotating mechanism comprises chassis, rotating disk, the first motor, the first gear and the second gear;
Described rotating disk is embedded on described chassis, with described chassis is movable, is connected;
Described the first motor is packed on described chassis;
Described the second gear is arranged on described the first motor;
Described the first gear is arranged on all sides of described rotating disk;
Described lowering or hoisting gear is arranged on described rotating disk;
Described the second gear and described the first gear engagement, described the second gear of described the first driven by motor rotates, and described rotating disk rotates relative to described chassis.
Further, on described frame, be provided with guide rail, slide block and with the tooth bar of described guide rail parallel;
Described slide block matches with described guide rail, and described slide block can move on described guide rail;
Described chassis is arranged on described slide block, and the second motor is set on described chassis;
The 3rd gear is set on described the second motor;
Described the 3rd gear matches with described tooth bar, and described the second motor drives described the 3rd gear to move along described tooth bar, and described rotating mechanism is moved on described guide rail.
Further, described lowering or hoisting gear comprises the 3rd motor and screw mandrel;
One end of described screw mandrel connects described take out device, and the other end runs through described chassis and rotating disk;
On described the 3rd motor, the 4th gear is set; Be provided with the feed screw nut on described screw mandrel, all sides of described feed screw nut arrange the 5th gear, described the 4th gear and described the 5th gear engagement, described the 3rd motor drives described the 4th gear to rotate, the described feed screw nut's rotation of the 5th gear driven, described feed screw nut rotarily drives described screw mandrel and moves up and down.
Further, described lowering or hoisting gear also comprises the guide post that described take out device is led, and an end of described guide post connects take out device, and the other end runs through described chassis and rotating disk;
Described guide post and described screw mandrel synchronization lifting.
Further, the quantity of described guide post is three, is distributed in all sides of described screw mandrel.
Further, described take out device comprises upper bracket, lower carriage, the first cylinder, the second cylinder and the 3rd cylinder;
Described upper bracket connects described lowering or hoisting gear;
Described the 3rd cylinder is arranged on described upper bracket;
Described the first cylinder and the second cylinder are arranged on described lower carriage, for clamping heat exchanger;
Described lower carriage is connected with upper bracket is movable, and described lower carriage can relatively described upper bracket horizontal movement under the driving of described the 3rd cylinder.
The electric tube expander turntable assembly of stationary heat exchangers when further, described automation dispensing device also is included in the electric tube expander expand tube;
Described electric tube expander turntable assembly comprises electric tube expander turntable, drive unit and heat exchanger installation portion;
Described heat exchanger installation portion comprises installing plate and blend stop, and two described blend stops are set on described installing plate, and heat exchanger is embedded between two described blend stops, and described heat exchanger is fixed on described installing plate; Described installing plate connects described drive unit, and described drive unit is for driving described heat exchanger installation portion to move in the horizontal direction;
Described drive unit and heat exchanger installation portion are arranged on described electric tube expander turntable; The described heat exchanger that self rotarily drives of described electric tube expander turntable rotates.
Further, the anglec of rotation of described rotating mechanism is 0 °-90 °.
Further, described frame is made by the square tube welding.
The beneficial effects of the utility model are:
Automation dispensing device of the present utility model, move on to the heat exchanger after the electric tube expander expand tube on the drying line body, and it is simple in structure, and automaticity is high, realized that the blanking of employing machine replaces artificial blanking, improved production efficiency, reduced labour intensity.Simultaneously, avoid the scuffing of heat exchanger surface, guaranteed the quality of heat exchanger product.
The accompanying drawing explanation
The schematic perspective view that Fig. 1 is automation dispensing device one embodiment of the present utility model;
The master that Fig. 2 is rotating mechanism shown in Fig. 1 looks schematic diagram;
The schematic perspective view that Fig. 3 is electric tube expander turntable assembly;
The master that Fig. 4 is take out device shown in Fig. 1 looks schematic diagram;
The schematic perspective view that Fig. 5 is the described take out device of Fig. 1;
Fig. 6 is the schematic perspective view that automation dispensing device shown in Fig. 1 coordinates with the turntable of electric tube expander shown in Fig. 3 assembly;
The master that Fig. 7 is Fig. 6 looks schematic diagram;
Wherein,
1 tooth bar; 2 the 3rd gears; 3 second motors; 4 the 4th gears; 5 feed screw nuts;
6 the 3rd motors; 7 screw mandrels; 8 guide posts; 9 first motors; 10 second gears;
11 first gears; 12 slide blocks; 13 guide rails; 14 frames; 15 chassis; 16 take out devices;
161 first cylinders; 162 lower carriages; 163 upper brackets; 164 sleeve pipes; 165 the 3rd cylinders;
166 second cylinders; 17 rotating disks; 18 electric tube expander turntables; 19 heat exchangers;
20 blend stops; 21 installing plates; 22 drive units; 23 rotating mechanisms.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, automation dispensing device of the present utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Referring to figs. 1 through Fig. 7, the heat exchanger of realizing of utility model comprises frame 14, rotating mechanism 23, take out device 16 and lowering or hoisting gear from automation dispensing device one embodiment of electric tube expander blanking, rotating mechanism 23 is arranged on frame 14, and frame 14 is done horizontal movement and rotatablely moved relatively; Take out device 16 is for clamping and the mobile heat exchanger 19 from the electric tube expander completion of processing; Lowering or hoisting gear one end is fastened on rotating mechanism 23, and the other end is fastened on take out device 16, for lifting take out device 16.Frame 14 is made by the square tube welding, preferably the 8# square tube.
Rotating mechanism 23 comprises chassis 15, rotating disk 17, the first motor 9, the first gear 11 and the second gear 10;
Rotating disk 17 is embedded on chassis 15, with chassis 15 is movable, is connected, and the first motor 9 is packed on chassis 15, and the second gear 10 is arranged on the first motor 9, and the first gear 11 is arranged on all sides of rotating disk 17; Described lowering or hoisting gear is arranged on rotating disk 17; The second gear 10 and the engagement of the first gear 11, the first motor 9 drives the second gears 10 and rotates, and the second gear 10 drives the first gears 11 and rotates, and the first gear 11 drives rotating disks 17 and 15 rotates relative to chassis.The angle of rotating disk 17 relative chassis 15 rotations is 0 °-90 °, and the anglec of rotation of rotating mechanism 23 is 0 °-90 °; Preferably 90 ° of the anglecs of rotation.
More preferably, as a kind of embodiment, be provided with guide rail 13, slide block 12 and the tooth bar 1 parallel with guide rail 13 on frame 14, tooth bar 1 is arranged on the sidepiece of frame 14;
Slide block 12 matches with guide rail 13, and slide block 12 can move on guide rail 13; Chassis 15 is arranged on slide block 12, and the second motor 3 is set on chassis 15; The 3rd gear 2 is set on the second motor 3; The 3rd gear 2 matches with tooth bar 1, and the second motor 3 drives the 3rd gear 2 to move along tooth bar 1, and rotating mechanism 23 is moved on guide rail 13.
More preferably, as a kind of embodiment, described lowering or hoisting gear comprises the 3rd motor 6 and screw mandrel 7, and an end of screw mandrel 7 connects take out device 16, and the other end runs through chassis 15 and rotating disk 17;
The 4th gear 4 is set on the 3rd motor 6; Be provided with feed screw nut 5 on screw mandrel 7, all sides of feed screw nut 5 arrange the 5th gear (not shown), the 4th gear 4 and described the 5th gear engagement, the 3rd motor 6 drives described the 4th gear 4 to rotate, described the 5th gear driven feed screw nut 5 rotations, feed screw nut 5 rotarily drives screw mandrel 7 and moves up and down.
More preferably, as a kind of embodiment, described lowering or hoisting gear also comprises the guide post 8 that take out device 16 is led, and an end of guide post 8 connects take out device 16, and the other end runs through chassis 15 and rotating disk 17, guide post 8 and screw mandrel 7 synchronization liftings.
The quantity of guide post 8 can be a plurality of, and preferred, the quantity of guide post 8 is three, is distributed in all sides of described screw mandrel.
More preferably, as a kind of embodiment, take out device 16 comprises upper bracket 163, lower carriage 162, the first cylinder 161, the second cylinder 166 and the 3rd cylinder 165;
Upper bracket 163 connects described lowering or hoisting gear, and the 3rd cylinder 165 is arranged on upper bracket 163; The first cylinder 161 and the second cylinder 166 are arranged on lower carriage 162, for clamping heat exchanger 19;
Lower carriage 162 is connected with upper bracket 163 is movable, the interior sleeve pipe 164 that arranges of upper bracket 163, one end of lower carriage 162 is placed in sleeve pipe 164, and the other end connects the 3rd cylinder 165, and lower carriage 162 is upper bracket 163 horizontal movements relatively under the driving of the 3rd cylinder 165.
More preferably, as a kind of embodiment, the electric tube expander turntable assembly of stationary heat exchangers 19 when described automation dispensing device also is included in the electric tube expander expand tube, electric tube expander turntable assembly comprises electric tube expander turntable 18, drive unit 22 and heat exchanger installation portion;
Described heat exchanger installation portion comprises installing plate 21 and blend stop 20, two blend stops 20 are set on installing plate 21, also polylith blend stop 20 can be set, heat exchanger 19 is embedded between two blend stops 20, heat exchanger 19 is fixed on installing plate 21, installing plate 21 connecting drive devices 22, drive unit 22 is for driving described heat exchanger installation portion to move in the horizontal direction;
Drive unit 22 and heat exchanger installation portion are arranged on electric tube expander turntable 18, and the heat exchanger 19 that self rotarily drives of electric tube expander turntable 18 rotates.
The heat exchanger of realizing in above-described embodiment comprises the following steps from the course of work of the automation dispensing device of electric tube expander blanking:
Step S1, electric tube expander turntable 18 rotate in place, and makes heat exchanger 19 on it be positioned at the below of guide rail 13;
Step S2, the second motor 3 drives the 3rd gear 2 rotations, the 3rd gear 2 moves on tooth bar 1, make rotating mechanism 23 be moved horizontally to heat exchanger 19 directly over, then the 3rd motor 6 of lowering or hoisting gear rotarily drives feed screw nut's 5 rotations, and screw mandrel 7 drives the height that take out devices 16 drop to heat exchanger 19;
Step S3, the first cylinder 161 of take out device 16 and the second cylinder 166 move simultaneously and clamp heat exchanger 19, the 3rd motor 6 of lowering or hoisting gear drives screw mandrel 7 and up promotes certain altitude, make heat exchanger 19 loosening between two blend stops 20, the 3rd cylinder 165 moves heat exchanger 19 from releasing between two blend stops 20;
Step S4, the second motor 3 drives the 3rd gear 2 rotations, the 3rd gear 2 moves on tooth bar 1, make rotating mechanism 23 be moved horizontally to certain distance, make rotating mechanism 23 with expand tube turntable 18, not produce and interfere when rotated, then the first motor 9 drives the second gear 10 rotations, the second gear 10 drives the first gear 11 rotations, make rotating disk 17 rotate 90 ° (because heat exchanger 19 need be placed on drying line, and drying line is vertical with heat exchanger 19, therefore need turn 90 °);
Step S5, rotating mechanism 23 is moved horizontally to the drying line position, the 3rd motor 6 rotarily drives screw mandrel 7 and descends, the bottom of heat exchanger 19 is contacted with the drying line body, the first cylinder 161 and the second cylinder 166 are return, heat exchanger 19 breaks away from take out device 16 and is placed on drying line, the 3rd motor 6 rotates, make screw mandrel 7 drive take out device 16 and rise the heat exchanger 19 of avoiding being placed, rotating mechanism 23 moves horizontally and returns to a segment distance and circle round 90 °, be finished and return to step S1, wait for next circulation.
Automation dispensing device in above-described embodiment, move on to the heat exchanger after the electric tube expander expand tube on the drying line body, and it is simple in structure, and automaticity is high, realized that the blanking of employing machine replaces artificial blanking, improved production efficiency, reduced labour intensity.Simultaneously, avoid the scuffing of heat exchanger surface, guaranteed the quality of heat exchanger product.
The above embodiment has only expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (10)
1. an automation dispensing device, is characterized in that, comprising:
Frame;
Rotating mechanism, be arranged on described frame, can relatively described frame do horizontal movement and rotatablely move;
Take out device, for clamping and the mobile heat exchanger from the electric tube expander completion of processing;
Lowering or hoisting gear, an end is fastened on described rotating mechanism, and the other end is fastened on take out device, for the described take out device of lifting.
2. automation dispensing device according to claim 1 is characterized in that:
Described rotating mechanism comprises chassis, rotating disk, the first motor, the first gear and the second gear;
Described rotating disk is embedded on described chassis, with described chassis is movable, is connected;
Described the first motor is packed on described chassis;
Described the second gear is arranged on described the first motor;
Described the first gear is arranged on all sides of described rotating disk;
Described lowering or hoisting gear is arranged on described rotating disk;
Described the second gear and described the first gear engagement, described the second gear of described the first driven by motor rotates, and described rotating disk rotates relative to described chassis.
3. automation dispensing device according to claim 2 is characterized in that:
On described frame, be provided with guide rail, slide block and with the tooth bar of described guide rail parallel;
Described slide block matches with described guide rail, and described slide block can move on described guide rail;
Described chassis is arranged on described slide block, and the second motor is set on described chassis;
The 3rd gear is set on described the second motor;
Described the 3rd gear matches with described tooth bar, and described the second motor drives described the 3rd gear to move along described tooth bar, and described rotating mechanism is moved on described guide rail.
4. automation dispensing device according to claim 3 is characterized in that:
Described lowering or hoisting gear comprises the 3rd motor and screw mandrel;
One end of described screw mandrel connects described take out device, and the other end runs through described chassis and rotating disk;
On described the 3rd motor, the 4th gear is set; Be provided with the feed screw nut on described screw mandrel, all sides of described feed screw nut arrange the 5th gear, described the 4th gear and described the 5th gear engagement, described the 3rd motor drives described the 4th gear to rotate, the described feed screw nut's rotation of the 5th gear driven, described feed screw nut rotarily drives described screw mandrel and moves up and down.
5. automation dispensing device according to claim 4 is characterized in that:
Described lowering or hoisting gear also comprises the guide post that described take out device is led, and an end of described guide post connects take out device, and the other end runs through described chassis and rotating disk;
Described guide post and described screw mandrel synchronization lifting.
6. automation dispensing device according to claim 5, it is characterized in that: the quantity of described guide post is three, is distributed in all sides of described screw mandrel.
7. according to the described automation dispensing device of claim 1-6 any one, it is characterized in that:
Described take out device comprises upper bracket, lower carriage, the first cylinder, the second cylinder and the 3rd cylinder;
Described upper bracket connects described lowering or hoisting gear;
Described the 3rd cylinder is arranged on described upper bracket;
Described the first cylinder and the second cylinder are arranged on described lower carriage, for clamping heat exchanger;
Described lower carriage is connected with upper bracket is movable, and described lower carriage can relatively described upper bracket horizontal movement under the driving of described the 3rd cylinder.
8. automation dispensing device according to claim 7 is characterized in that:
The electric tube expander turntable assembly of stationary heat exchangers while also being included in the electric tube expander expand tube;
Described electric tube expander turntable assembly comprises electric tube expander turntable, drive unit and heat exchanger installation portion;
Described heat exchanger installation portion comprises installing plate and blend stop, and two described blend stops are set on described installing plate, and heat exchanger is embedded between two described blend stops, and described heat exchanger is fixed on described installing plate; Described installing plate connects described drive unit, and described drive unit is for driving described heat exchanger installation portion to move in the horizontal direction;
Described drive unit and heat exchanger installation portion are arranged on described electric tube expander turntable; The described heat exchanger that self rotarily drives of described electric tube expander turntable rotates.
9. according to the described automation dispensing device of claim 1-6 any one, it is characterized in that: the anglec of rotation of described rotating mechanism is 0 °-90 °.
10. automation dispensing device according to claim 9 is characterized in that: described frame is made by the square tube welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203283728U CN203316631U (en) | 2013-06-07 | 2013-06-07 | Automatic distribution equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203283728U CN203316631U (en) | 2013-06-07 | 2013-06-07 | Automatic distribution equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203316631U true CN203316631U (en) | 2013-12-04 |
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ID=49656029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203283728U Active CN203316631U (en) | 2013-06-07 | 2013-06-07 | Automatic distribution equipment |
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| Country | Link |
|---|---|
| CN (1) | CN203316631U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226845A (en) * | 2013-06-07 | 2014-12-24 | 珠海格力电器股份有限公司 | Automation distribution equipment and control method thereof |
-
2013
- 2013-06-07 CN CN2013203283728U patent/CN203316631U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226845A (en) * | 2013-06-07 | 2014-12-24 | 珠海格力电器股份有限公司 | Automation distribution equipment and control method thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |