CN203307239U - Rotating disc type glaze pouring machine - Google Patents
Rotating disc type glaze pouring machine Download PDFInfo
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- CN203307239U CN203307239U CN2013202787830U CN201320278783U CN203307239U CN 203307239 U CN203307239 U CN 203307239U CN 2013202787830 U CN2013202787830 U CN 2013202787830U CN 201320278783 U CN201320278783 U CN 201320278783U CN 203307239 U CN203307239 U CN 203307239U
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Abstract
本实用新型公开了一种主要用于日用陶瓷的转盘式淋釉机,包括用于盛放坯体的托架、设置在托架正上方的淋釉器,通过电动机驱动转盘来传送坯体,由于采用了转盘式淋釉结构,把托架限制在一个比转盘面积稍大的区域内做圆周运动,省却了较长的传送带,大大缩小了淋釉设备的占地面积;同时利用电动机驱动齿轮支撑体的外筒旋转,外筒带动转盘,托架在转盘带动下做圆周运动,传动过程非常简单,也没有复杂的传动机构,降低了能耗,减少了操作工人,同时便于安装和维护。
The utility model discloses a turntable type glazing machine mainly used for daily-use ceramics, which comprises a bracket for accommodating a green body and a glazer arranged directly above the bracket, and the turntable is driven by a motor to transfer the green body , due to the use of a turntable glaze structure, the bracket is limited to a circular motion in an area slightly larger than the turntable area, which saves a long conveyor belt and greatly reduces the footprint of the glaze equipment; at the same time, it is driven by a motor The outer cylinder of the gear support body rotates, the outer cylinder drives the turntable, and the bracket makes a circular motion under the drive of the turntable. The transmission process is very simple, and there is no complicated transmission mechanism, which reduces energy consumption and operators, and is convenient for installation and maintenance. .
Description
技术领域 technical field
本实用新型涉及一种日用陶瓷加工设备,尤其涉及一种陶瓷坯体淋釉装置。 The utility model relates to a daily-use ceramic processing equipment, in particular to a glaze pouring device for a ceramic body.
背景技术 Background technique
现有的日用陶瓷淋釉生产线,采用循环输送装置,通过多重的传动机构,实现托架的循环传送;生产线一般包括坯托循环输送装置、吹尘装置、喷水装置、淋釉装置,托架放在传送带上,跟随传送带循环移动。淋釉过程中,工人将坯体放置在坯托上,坯体先后经过吹尘、喷水处理,然后被传送到第一个淋釉器下方,稍作停留,正面向上接受淋釉器施釉;正面施釉完毕,坯体又被传送到第二个淋釉器下方,再稍作停留,由工人手动翻转坯体,使其底面向上接受淋釉器施釉,底面施釉完毕,工人将坯体从托架上取下,空的托架经过循环传送最终返回初始位置,如此不断循环。 The existing daily-use ceramic glaze production line adopts a circular conveying device to realize the circular transmission of the bracket through multiple transmission mechanisms; the production line generally includes a blank pallet circulating conveying The rack is placed on the conveyor belt and moves circularly with the conveyor belt. During the glazing process, workers place the green body on the base support, the green body is treated with dust blowing and water spraying successively, and then it is conveyed to the bottom of the first glazer, stops for a while, and receives the glaze from the glazer upwards; After the front side is glazed, the green body is transferred to the bottom of the second glazer, and then stops for a while, and the worker manually turns the green body so that the bottom surface is upwards to receive the glaze from the glazer. The empty brackets are sent back to the initial position after being circulated, and the cycle continues.
传动过程中,在生产车间内,形成一条漫长的传送带,占用大量的生产空间,同时也需要数目较多的工人照料此生产线;生产线包括坯托循环输送装置、吹尘装置、喷水装置、淋釉装置多重组合机构,结构相对复杂。 During the transmission process, a long conveyor belt is formed in the production workshop, occupying a large amount of production space, and at the same time, a large number of workers are required to take care of the production line; The multiple combination mechanism of the glaze device has a relatively complicated structure.
检索发现国内公开了相关的日用陶瓷淋釉设备专利技术: The search found that the relevant patented technology of daily-use ceramic glazing equipment has been disclosed in China:
例如【专利号】CN200820104401.1,【名称】闭环式日用陶瓷淋釉生产线,【公开号】: CN201268664,公开了一种闭环式日用陶瓷淋釉生产线,坯托循环输送装置、吹尘装置、喷水装置、淋釉装置,特征是所述的坯托循环输送装置的机架上均布安装传动轮,传动轮带动输送带传动,机架固定在机脚上,所述的输送带上架放坯托与坯体,所述的淋釉生产线上设置前后两套吹尘、喷水、淋釉装置,所述两套吹尘装置的吹尘箱内装有中压风机与集尘箱,所述两套喷水装置的喷水箱内的喷水枪通过高压水管连接高压喷雾泵,所述的淋釉装置的两套搅拌釉水泵通过输釉管连接钟罩淋釉器的漏斗入釉口。该生产线一定程度上提高了产品的质量和品质,但是存在占地面积大,操作员工数量多等缺点,而且相应设备结构复杂,不利于改进和维修。 For example [patent number] CN200820104401.1, [name] closed-loop daily-use ceramic glazing production line, [publication number]: CN201268664, which discloses a closed-loop daily-use ceramic glazing production line, blank support circulation conveying device, dust blowing device , a water spray device, and a glazing device, characterized in that transmission wheels are evenly distributed on the frame of the base carrier circulation conveying device, and the transmission wheels drive the conveyor belt to drive, the frame is fixed on the machine feet, and the conveyor belt is put on the shelf Put the blank holder and the blank, and set two sets of dust blowing, water spraying, and glaze spraying devices on the glaze spraying production line. The water spray guns in the water spray tanks of the two sets of water spray devices are connected to high-pressure spray pumps through high-pressure water pipes, and the two sets of stirring glaze water pumps of the above-mentioned glaze spraying device are connected to the funnel of the bell jar glaze pourer through the glaze delivery pipe. . This production line has improved the quality and quality of products to a certain extent, but it has disadvantages such as large floor area and large number of operators, and the complex structure of the corresponding equipment is not conducive to improvement and maintenance.
【专利号】CN200720177350.0,【名称】日用陶瓷半自动淋釉机,【公开号】:CN201125219,公开了一种日用陶瓷半自动淋釉机,该淋釉机包括淋釉器总成、托坯架、传送带、调整装置、转弯机、工作台、正背面淋釉装置。特征是传送带上放托坯架上放瓷坯,瓷坯顶上对着淋釉器总成I,传送带两端有转弯机,淋釉器总成I的过滤网外面是隔釉罩,隔釉罩下面是过渡支架,隔釉罩下面是隔釉环,隔釉环外面是弧形罩,弧形罩外面是釉浆分散器,釉浆分散器底是挡釉托。釉浆从釉浆分散器流出形成釉幕流到瓷坯上,两侧有挡釉托挡釉,具有釉幕均匀、稳定、釉面平整、不粘带、没有口沿釉缕等优点。该设备同样存在占地面积大的缺点。 [Patent No.] CN200720177350.0, [Name] semi-automatic glazing machine for daily-use ceramics, [public number]: CN201125219, which discloses a semi-automatic glazing machine for daily-use ceramics. Blank frame, conveyor belt, adjustment device, turning machine, workbench, front and back glazing device. The feature is that the porcelain blanks are placed on the pallet rack on the conveyor belt, the top of the porcelain blanks faces the glazer assembly I, there are turning machines at both ends of the conveyor belt, the filter screen of the glazer assembly I is a glaze cover, and the glaze Under the cover is a transition bracket, under the glaze cover is a glaze ring, outside the glaze ring is an arc cover, outside the arc cover is a glaze slurry diffuser, and the bottom of the glaze diffuser is a glaze holder. The glaze slurry flows out from the glaze slurry diffuser to form a glaze curtain and flows onto the porcelain body. There are glaze retaining brackets on both sides to block the glaze. There is also the shortcoming that this equipment occupies a large area.
【专利号】CN200920141217.9,【名称】日用陶瓷弧形淋釉装置,【公开号】:CN201485391U,公开了一种日用陶瓷弧形淋釉装置,在相对早期的闭环淋釉线生产线的基础上,对淋釉器下方的输送带部分进行改造,使坯体在淋釉时改变坯体盘叶面与水平面的角度,特征是所述的背面淋釉器下方一段输送带设置有拱形皮带导向条,拱形皮带导向条的支架连接机架,正面淋釉器下方一段凸形皮带设置有凹弧形皮带导向条,凹弧形皮带导向条的支架连接机架。该装置也存在同样的的问题:操作线太长,占地面积大。 [Patent No.] CN200920141217.9, [Name] daily-use ceramic arc glaze device, [publication number]: CN201485391U, which discloses a daily-use ceramic arc glaze device, in the relatively early closed-loop glaze line production line On the basis, the part of the conveyor belt under the glazer is modified so that the angle between the leaf surface of the green body plate and the horizontal plane is changed when the green body is glazed. Belt guide strips, the support of the arched belt guide strips are connected to the frame, a section of convex belt below the front glazer is provided with concave arc belt guide strips, and the brackets of the concave arc belt guide strips are connected to the frame. There is also the same problem in this device: the operating line is too long and the floor space is large.
因此对比现有技术可以发现,现有的淋釉设备占地面积大,浪费大量生产空间,不符合密集型生产的要求;现有的淋釉组合结构繁杂,不便于人员操作,也不利于对机器进行维护。 Therefore, comparing the existing technology, it can be found that the existing glazing equipment occupies a large area, wastes a lot of production space, and does not meet the requirements of intensive production; Machine maintenance.
发明内容 Contents of the invention
本实用新型的目的是克服现有的淋釉设备占地面积大、操作员工数量多、能耗大的缺点,提供了一种占地面积小,操作简单的转盘式淋釉机。 The purpose of the utility model is to overcome the disadvantages of large floor area, large number of operators and high energy consumption of the existing glazing equipment, and provide a turntable type glazing machine with small floor space and simple operation.
本实用新型转盘式淋釉机包括用于盛放坯体的托架、设置在托架正上方的淋釉器、带动托架在封闭传送线内循环运动的传送机构和驱动传送机构运转的电动机,所述的传送机构是一个转盘,转盘外沿均匀安装有托架;还包括可旋转的支撑体,支撑体包括外筒和内轴,内轴长度大于外筒长度,外筒可绕内轴旋转,外筒上端与转盘固定,内轴下端与机座固定;所述的支撑体的外筒下端设有与电动机相互匹配的传动齿轮,电动机是变频电动机,固定在机座上,通过传动齿轮与支撑体的外筒连接。 The utility model turntable type glazing machine includes a bracket for holding the green body, a glazing device arranged directly above the bracket, a transmission mechanism that drives the bracket to circulate in a closed transmission line, and a motor that drives the transmission mechanism to run. , the transmission mechanism is a turntable, and the outer edge of the turntable is evenly equipped with brackets; it also includes a rotatable support body, the support body includes an outer cylinder and an inner shaft, the length of the inner shaft is greater than the length of the outer cylinder, and the outer cylinder can rotate around the inner shaft Rotate, the upper end of the outer cylinder is fixed to the turntable, and the lower end of the inner shaft is fixed to the machine base; the lower end of the outer cylinder of the support body is provided with a transmission gear that matches with the motor. The motor is a variable frequency motor and is fixed on the machine base. Connect with the outer cylinder of the support body.
所述的支撑体与转盘之间固定有稳定条,三者连接结构形成直角三角形。所述的托架数量为10~20个。 A stabilizing bar is fixed between the supporting body and the turntable, and the connecting structure of the three forms a right triangle. The number of said brackets is 10-20.
与现有技术对比本实用新型的转盘式淋釉机具有以下优点。 Compared with the prior art, the rotary disc type glazing machine of the present invention has the following advantages.
1、节省大量空间资源,采用转盘式淋釉结构,把托架限制在一个比转盘面积稍大的区域内做圆周运动,省却了漫长的传送带,大大缩小了淋釉设备的占地面积; 1. Save a lot of space resources, adopt the turntable type glaze structure, limit the bracket to do circular motion in an area slightly larger than the turntable area, save the long conveyor belt, and greatly reduce the floor area of the glaze equipment;
2、整台淋釉机组合简单,利用电动机驱动齿轮支撑体的外筒旋转,外筒带动转盘,托架在转盘带动下做圆周运动,传动过程非常简单,也没有复杂的传动机构,降低了能耗,便于安装和维护。 2. The entire glazing machine is simple in combination. The motor drives the outer cylinder of the gear support body to rotate, the outer cylinder drives the turntable, and the bracket moves in a circle under the drive of the turntable. The transmission process is very simple, and there is no complicated transmission mechanism, which reduces the Energy consumption, easy installation and maintenance.
3、操作员工少,只需1至2人即可正常工作,减轻企业招工困难。 3. There are few operators, and only 1 to 2 people can work normally, which reduces the difficulty of enterprise recruitment.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1为本实用新型的转盘式淋釉机的结构主视图。 Fig. 1 is the structural front view of the rotary disc type glaze machine of the present invention.
图2为本实用新型的转盘式淋釉机的结构俯视图。 Fig. 2 is a top view of the structure of the rotary disc type glazing machine of the present invention.
图中,1—淋釉器;2—坯体;3—托架;4—转盘; 5—电动机;6—机座;7—支撑体;8—稳定条。 In the figure, 1—glazing device; 2—green body; 3—bracket; 4—turntable; 5—motor; 6—machine base; 7—support body; 8—stabilizing bar.
具体实施方式 Detailed ways
下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. . Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1、2所示,本实用新型的转盘式淋釉机,本实用新型转盘式淋釉机布置在日用陶瓷淋釉生产线中,包括用于盛放坯体2的托架3、设置在托架正上方的淋釉器1、带动托架在封闭传送线内循环运动的传送机构和驱动传送机构运转的电动机5,所述的传送机构是一个转盘4,转盘外沿均匀安装有托架3,当转盘旋转的时候,托架被带动并在转盘外围做圆周运动;支撑体7用于支撑转盘并带动其旋转,支撑体包括外筒和内轴两个部分,内轴长度大于外筒长度,外筒可绕内轴旋转,外筒上端与转盘4固定,内轴下端与机座6固定,这样内轴就能间接支撑转盘,外筒旋转的时候也能带动转盘旋转;所述的支撑体7的外筒下端设有与电动机5相互匹配的传动齿轮,电动机5是变频电动机,固定在机座6上,通过传动齿轮与支撑体的外筒连接,可根据需要调节电动机的运行频率,托架的运行速度也相应地改变。
As shown in Figures 1 and 2, the rotary disc type glaze machine of the present utility model is arranged in the daily ceramic glaze production line, including a
所述的转盘式淋釉机,支撑体7与转盘4之间固定有稳定条8,三者连接结构形成直角三角形,三角形结构的强稳定性保证了淋釉机的牢固。托架3数量为10到20个,这样转盘所承载的重量不会超额,也不会让转盘式淋釉机空载。
In the turntable-type glazing machine, a stabilizing
在实际生产过程中,启动电动机5,支撑体7被缓缓转动,转盘4在支撑体的带动作用下旋转,旋转速度可由安装在电动机5旁边的变速器来控制;托架3上的坯体2绕支撑体7做圆周运动,操作人员可根据需要改变坯体2的运动速度或者让其静止。
In the actual production process, start the motor 5, the
所述的淋釉器采用钟罩淋釉器,通过外置设备把浓度、黏度、比重调到合适的釉料送到淋釉器,使其形成自然向下流动的釉幕,坯体2经过釉幕接受淋洒,表面留下均匀的釉层;淋釉器1上设有控制釉流量的调节开关,操作人员既可以调节淋釉器1的釉流速,也可以调节转盘的旋转速度来获得工艺所需要的釉层厚度。 The glaze pourer adopts a bell jar glaze pourer, and the concentration, viscosity, and specific gravity are adjusted to a suitable glaze by external equipment and sent to the glaze pourer, so that it forms a glaze curtain that flows downward naturally. The glaze curtain is sprayed, and a uniform glaze layer is left on the surface; there is an adjustment switch to control the glaze flow on the glazer 1, and the operator can adjust the glaze flow rate of the glazer 1, and can also adjust the rotation speed of the turntable to obtain The thickness of the glaze layer required by the process.
淋釉过程中,工人将已经过除尘和抹水或喷雾湿润的坯体2逐个放置在转盘4的托架3上,并使其背面向上,被送到淋釉器1下方,背面接受釉幕淋洒;坯体运行一个周期之后,由操作人员将其翻转变成正面朝上,正面接受釉幕淋洒,从而完成淋釉工序,由此操作人员将完成淋釉的坯体收集。
During the glazing process, the worker places the
以上所述是本实用新型的优选实施方式,应当指出,对本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。 The above description is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, some improvements and modifications can also be made. It is the protection scope of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103265333A (en) * | 2013-05-21 | 2013-08-28 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating-disc-type glazing machine |
CN103724053A (en) * | 2013-12-06 | 2014-04-16 | 简厚诚 | Rotatable automatic enameller |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103265333A (en) * | 2013-05-21 | 2013-08-28 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating-disc-type glazing machine |
CN103724053A (en) * | 2013-12-06 | 2014-04-16 | 简厚诚 | Rotatable automatic enameller |
CN103724053B (en) * | 2013-12-06 | 2015-12-02 | 简厚诚 | Rotatable automatic enameller |
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