CN203305354U - Device for removing the rough edge of mosaic mud - Google Patents

Abstract

The utility model discloses clear away unedged device of mosaic adobe relates to an equipment of production ceramic tile. The device is characterized in that a conveyor belt mechanism, a brush lifting mechanism, two blank conveying frames and a belt driving mechanism are arranged on a rack; the conveying belt mechanism spreads the conveying belt at the upper end of the rack along the left-right direction; the brush lifting mechanism is arranged in the middle of the upper end of the frame, and a brush extending in the front-back direction is arranged above the conveyor belt; the belt driving mechanism comprises two belts, two transverse shafts and a motor; a cross shaft and a motor are arranged on the left side of the middle part of the upper end of the frame, and the cross shaft is connected with a rotating shaft of the motor; the other transverse shaft is arranged at the left end part of the upper end of the frame; two belts are respectively wound on the belt pulleys at two ends of the two transverse shafts at the front side and the rear side of the frame; the two blank conveying frames are respectively arranged at the front side and the rear side of the frame and are connected with the belt at the same side; lifting plates are arranged above the conveying belts of the two blank conveying frames, and a frame plate or a straight plate is arranged between the two lifting plates.

Description

Device for removing the rough edge of mosaic mud

technical field

The utility model relates to equipment for producing ceramic tiles.

Background technique

In the process of producing mosaics, the edges of the upper surface of the mosaic mud will produce burrs during demoulding. The traditional method is to manually use a brush to remove the rough edges on the mosaic mud after the mosaic mud is dried. This method is labor-intensive and prone to omissions, and it cannot guarantee that all the burrs of the mosaic mud have been removed.

For this reason, the industry is in urgent need of automated mechanical equipment that can remove the burrs of mosaic mud blanks in batches.

Utility model content

The utility model aims to provide a device for removing the burrs of the mosaic mud blanks, which can replace the manual work and quickly and automatically remove the burrs of the mosaic mud blanks.

The technical scheme of the utility model is: a device for removing the burr of the mosaic mud blank, a conveyor belt mechanism, a brush, a brush lifting mechanism, two blank delivery frames and a belt drive mechanism for driving the translation of the two blank delivery frames are installed on the frame; The conveyor belt mechanism unfolds the conveyor belt along the left and right directions at the upper end of the frame; the brush lifting mechanism is installed in the middle of the upper end of the frame, and a brush extending along the front and rear directions is installed above the conveyor belt; the belt drive mechanism includes two belts and two belt pulleys. The horizontal shaft and the motor; one horizontal shaft and the motor are installed on the left side of the upper middle of the frame, and the horizontal shaft is connected with the motor shaft; the other horizontal shaft is installed at the left end of the upper end of the frame; two belts are on the The front and rear sides of the frame are respectively coiled on the pulleys at the front and rear ends of the two horizontal shafts; two billet feeding frames are respectively installed on the front and rear sides of the frame and connected with the belts on the same side; Each billet delivery frame is provided with a lifting plate, and a sash plate or a straight plate extending along the front and rear direction is arranged between the lifting plates of the two blank delivery frames, and the sash plate or straight plate is positioned above the conveyor belt.

The conveyor belt of the conveyor belt mechanism moves to the right with the mosaic mud, and the brush lifting mechanism controls the gap between the brush and the conveyor belt, so that the brush only removes the burr on the mosaic mud passing under it. 2. Driven by the belt drive mechanism, the two blank feeding racks carry the sash plate or straight plate to make the mosaic mud into the gap between the bottom of the brush and the conveyor belt, and quickly and smoothly remove the burrs in batches.

In a preferred implementation structure: the brush lifting mechanism includes a door-shaped beam, a translation cylinder, a cross bar, two guide sleeves, two slide rods and two brush lifting cylinders; the column parts at both ends of the door-shaped beam are respectively Fixed on the front and rear sides of the upper end of the frame, the cylinder body of the translation cylinder is fixed in the middle of the horizontal beam body of the door-shaped beam; the outer end of the piston rod of the translation cylinder is fixedly connected with the middle of the cross bar extending in the front and rear direction The two guide sleeves are respectively fixed on the front and rear sides of the horizontal beam body of the door-shaped beam, and the two slide bars are slidably inserted in the two guide sleeves respectively; The corresponding ends are fixedly connected, and the left ends of the two slide rods are respectively fixed with a cylinder body of a brush lifting cylinder; the outer ends of the piston rods of the two brush lifting cylinders are respectively fixedly connected with the corresponding ends of the brushes.

The brush elevating mechanism can not only lift and lower the brush, but also control the brush to move left and right above the conveyor belt. It can flexibly and quickly adjust the left and right positions of the brush according to the width of different sash panels, and increase the relative movement speed of the brush and the mosaic mud to improve the cleaning effect.

In a preferred implementation structure: the blank feeding frame includes guide rails, sliders, pallets, lifting plates and two lifting cylinders; the guide rails extending in the left and right directions are fixed on the front or rear side of the upper end of the frame, Slidingly set on the guide rail; the supporting plate is fixed on the upper end of the slider and connected with the belt on the same side; two connecting bars are fixed on the outside of the lifting plate, one left and one right; the cylinder bodies of the two lifting cylinders are one left and one right. One right is fixed on the upper surface of the supporting plate, and the outer ends of the piston rods of the two lifting cylinders are fixed on the lower surface of the corresponding connecting bar outer end on the lifting plate, one left and one right.

The billet feeding rack with this structure can not only ensure smooth translation operation by means of the cooperation between the slider and the guide rail, but also can control the gap between the frame plate or straight plate on the lifting plate and the conveyor belt through the lifting cylinder, so that the frame plate can be automatically Separate the ground from the mosaic mud in each space, or keep the straight board out of contact with the conveyor belt. High degree of automation, more flexible application.

The utility model for removing the rough edge of the mosaic mud body adopts the above-mentioned structure, which effectively improves the efficiency of removing the rough edge of the mosaic mud body, and can completely avoid the phenomenon of omission during manual operation, thereby ensuring the consistency of the quality of the mosaic mud body. The quality assurance problem urgently needed to be solved in mass production of mosaics is solved.

Description of drawings

Fig. 1 is a three-dimensional structural schematic view of an embodiment of the device for removing burrs of mosaic mud blanks of the present invention when a batch of new mosaic mud blanks is about to remove burrs.

Fig. 2 is a schematic perspective view of the three-dimensional structure of the brush and the brush lifting mechanism in the embodiment of Fig. 1 .

Fig. 3 is a schematic diagram of the three-dimensional structure of the front blank feeding frame in the embodiment of Fig. 1 .

Fig. 4 is a three-dimensional structural schematic diagram of the connection relationship between the front blank feeding frame, the machine frame and the front belt in the embodiment of Fig. 1 .

Fig. 5 is a schematic perspective view of the front side of the belt drive mechanism in the embodiment of Fig. 1 .

Fig. 6 is a schematic perspective view of the three-dimensional structure of the embodiment of Fig. 1 after the burrs of the batch of mosaic mud blanks are removed.

Fig. 7 is a three-dimensional structural schematic view of another embodiment of the device for removing burrs from mosaic mud blanks of the present invention when a batch of new mosaic mud blanks is about to be deburred.

Fig. 8 is a schematic perspective view of the three-dimensional structure of the embodiment of Fig. 4 after the burrs of the batch of mosaic mud blanks are removed.

Detailed ways

1. Embodiment 1

Please refer to Fig. 1 for the structure of an embodiment of the device for removing the burrs of the mosaic mud blank of the present invention. Conveyor belt mechanism 2, hairbrush lifting mechanism 4, two blank frames 5 and belt drive mechanism 6 are housed on the longitudinal beam 11 of the front and rear sides of the frame 1 upper end of this device.

The conveyor belt mechanism 2 is respectively provided with transmission shafts 22 extending in the front and rear directions at the left and right ends of the longitudinal beams 11 on the front and rear sides of the upper end of the frame 1, and one of the transmission shafts 22 is driven by the main motor (not shown in the figure). ) drive. The two drive shafts 22 are provided with a conveyor belt 21 that expands along the left and right directions.

Brush elevating mechanism 4 is installed in frame 1 upper end middle part, please refer to Fig. 2: hairbrush elevating mechanism 4 comprises door-shaped beam 41, translation cylinder 42, cross bar 43, two guide sleeves 44, two slide bars 45 and Two brush lift cylinders 46. The column parts 411 at the two ends of the door-shaped crossbeam are respectively fixed on the middle part of the front and rear side beams 11 at the upper end of the frame 1 . The cylinder block of translational cylinder 42 is fixed on the middle part of the horizontal beam body 412 that door-shaped crossbeam 41 stretches along the front-to-back direction, and the piston rod outer end of translation cylinder 42 is fixedly connected with the middle part of the cross bar 43 that stretches along the front-back direction. Two guide sleeves 44 are respectively fixed on the front and rear sides of the horizontal beam body 412 upper surface of the door-shaped crossbeam 41, and two slide bars 45 are slidably worn in the two guide sleeves 44 respectively; The right end is fixedly connected with the corresponding end of cross bar 43 respectively, and the left end of two slide bars 44 respectively fixes the cylinder body of a brush lifting cylinder 46; The corresponding ends of the stretched brushes 3 are fixedly connected. The hairbrush 3 is positioned above the conveyor belt 21 .

Please refer to Fig. 1, Fig. 4 and Fig. 5: the belt drive mechanism comprises two belts 61, two transverse shafts 62, 63 with pulleys, a speed reducer 65 and a motor 64. The active horizontal shaft 62 is installed on the left side of the middle of the longitudinal beams 11 on the front and rear sides of the upper end of the frame 1 in an extended manner along the front and rear directions, and the driven horizontal shaft 63 is installed on the longitudinal beams on the front and rear sides of the upper end of the frame 1 11 left end. Speed reducer 65 and motor 64 are installed on frame 1 upper end front longitudinal beam 11 middle part left position outside. The driving transverse shaft 62 is connected with the rotating shaft of the motor 64 through the speed reducer 65 . The two belts 61 are respectively coiled on the pulleys 621, 631 at the front and rear ends of the two transverse shafts 62, 63 at the front and rear sides of the frame 1.

The blank frame 5 on the front and rear sides of the frame 1 is symmetrical. Taking the blank frame 5 on the front side of the frame 1 as an example, please refer to Fig. 3 and Fig. 4: it comprises an I-shaped guide rail 51, a slide block 52, a supporting plate 53, a lifting plate 55 and two lifting cylinders 54. The guide rail 51 extending in the left and right direction is fixed under the same side beam 11 at the upper end of the frame 11, and the slider 52 is slidably set on the front and rear two horizontal ribs at the bottom of the guide rail 51; The connecting plate 521. The support plate 53 extending horizontally along the left and right direction is fixed on the upper end of the outer connecting plate 521 of the slider 52 and connected with the belt 61 on the same side of the belt drive mechanism 6 by a plurality of screws (or rivets). Two inverted L-shaped connecting bars 551 are fixed on the outer side of the lifting plate 55, one left and one right, and the horizontal parts of the two connecting bars 551 protrude outward. The cylinder bodies of the two lifting cylinders 54 are fixed on the upper surface of the supporting plate 53 on the left and the right, and the outer ends of the piston rods of the two lifting cylinders 54 are fixed on the lifting plate 55 on the outside of the corresponding connecting bar 551 on the left and the right. bottom surface of the end. Between the lifting plates 55 of the two billet feeding racks 5, a sash plate 7 extending in the front-to-back direction is arranged, and the sash plate 7 is located above the conveyor belt 21 .

During work, first see Fig. 1: two billets 5 are sent to the left end of the frame 1, and the sash plate 7 falls on the left side of the conveyor belt 21. The piston rod of translational cylinder 42 in the hairbrush lifting mechanism 4 shrinks in the cylinder body substantially, and hairbrush 3 is far away from the glyph crossbeam 41 of the door. An external suction cup puts dozens of mosaic mud blocks 8 into all spaces on the sash panel 7 respectively. Then, the main motor makes the conveyor belt 21 of the conveyor belt mechanism 2 do the operation of conveying the workpiece to the right. The motor 64 of the belt drive mechanism 6 drives the slide block 52, the supporting plate 53 and the lifting plate 55 of the two blank delivery racks 5 to translate to the right along the respective guide rails 51 through two transverse shafts 62, 63 and two belts 61. Make the grid plate 7 and the conveyor belt 21 move in the same direction and synchronously. , when the sash plate 7 passed under the brush 3, the brush 3 removed the burrs on each mosaic mud blank 8. After the sash plate 7 passed below the hairbrush 3, the motor 64 of the main motor and the belt drive mechanism 6 stopped moving, and the loose belt 21 and two blank frames 5 stopped moving simultaneously, as shown in Fig. 6 . The piston rods of all lifting cylinders 54 on the two billet delivery racks 5 are synchronously lifted up, so that the two lifting plates 55 are lifted upward with the sash plate 7, and the mosaic mud blanks 8 in each space are separated from the sash plate 7, The main motor continues to run, and the mosaic mud blank 8 below the sash plate 7 continues to move to the right with the conveyor belt 21. At the same time, the piston rods of the two brush lifting cylinders 46 on the brush lifting mechanism 4 rise upwards, so that the hair brush 3 is kept away from the conveyor belt 21 . Then, the motor 64 of the belt drive mechanism 6 rotates in reverse, and the two blank frames 5 move to the left, and the sash plate 7 passes below the hairbrush 3 and gets back to the left end of the conveyor belt 21. The motor 64 of the main motor and the belt drive mechanism 6 stops moving, and the loose belt 21 and the two billet frames 5 stop moving simultaneously again, and the piston rods of the two brush lifting cylinders 46 on the brush lifting mechanism 4 are retracted downwards respectively. The cylinder block, the hairbrush 3 gets back to the initial position downwards. The piston rods of all lifting cylinders 54 on the two billets 5 are retracted downwards in their respective cylinders, and the sash plate 7 gets back on the conveyor belt 21 to get ready for the next operation cycle. Reciprocate intermittently like this, carry out the operation of removing burrs to batch after batch of mosaic mud blanks 8 .

It is worth noting that if in the initial state of each cycle, the piston rod of the translation cylinder 42 in the brush lifting mechanism 4 is stretched out to the right, so that the hair brush 3 is close to the door-shaped beam 41 . And when sash plate 7 is with mosaic mud base 8 and passes below hairbrush 3, make the piston rod of translation cylinder 42 in the hairbrush elevating mechanism 4 shrink in the cylinder body, make hairbrush 3 away from door glyph 41 and Increasing the speed of friction with the mosaic mud 8 can improve the removal effect of removing the burrs on the mosaic mud 8.

Two, embodiment two

Please refer to Figure 7 for the structure of another embodiment of the device for removing the burrs of mosaic mud blanks of the present invention. Conveyor belt mechanism 2, hairbrush lifting mechanism 4, two blank frames 5 and belt drive mechanism 6 are housed on the longitudinal beam 11 of the front and rear sides of the frame 1 upper end of this device.

The structure and installation position of conveyer belt mechanism 2, hairbrush lifting mechanism 4, two blank frames 5 and belt drive mechanism 6 are the same as those of the previous embodiment and will not be repeated here. In this embodiment, a straight board 9 extending along the front and back direction is arranged between the lifting boards of the two billet feeding frames 5 , and the straight board 9 is located above the conveyor belt 21 .

During work, two billet frames 5 are positioned at the left end of the frame 1, and the straight plate 9 falls on the left side of the conveyor belt 21. The piston rod of the translational cylinder in the brush lifting mechanism 4 shrinks in the cylinder body substantially, and the hairbrush 3 is away from the door-shaped crossbeam of the hairbrush lifting mechanism 4. An external sucker puts dozens of mosaic mud blanks 8 into the right side of the straight plate 9 respectively, and is regularly arranged on the conveyor belt 21 . Then, main motor makes conveyer belt 21 do the operation of conveying workpiece to the right. The motor of the belt drive mechanism 6 drives the two billet delivery racks 5 to translate to the right, so that the straight plate 9 and the conveyor belt 21 move in the same direction and synchronously. Straight plate 9 pushes these mosaic mud blanks 8 through hairbrush 3 below, see Fig. 8, and hairbrush 3 removes the burr on each mosaic mud blank 8. After the device hairbrush 3 below of straight plate 9 passes, the motor of belt drive mechanism 6 stops moving, then reverse rotation; Because the main motor has been running, the processed mosaic mud 8 continues to move to the right along with the conveyor belt 21. When bar 9 gets back to the left end of conveyor belt 21. The motor of main motor and belt drive mechanism 6 stops moving, and the loose band 21 and two blank frames 5 stop moving simultaneously, getting ready for the next operation cycle. Reciprocate intermittently like this, carry out the operation of removing burrs to batch after batch of mosaic mud blanks 8 .

It is worth noting that, unlike the previous embodiment, the function of each lifting cylinder on the two billet delivery racks 5 in this embodiment is only to adjust the gap between the straight plate 9 and the conveyor belt 21, so that the straight plate 9 will not move when it translates left and right. In direct contact with the conveyor belt 21. In the present embodiment, the function of the two brush lifting cylinders on the brush lifting mechanism 4 is only to adjust the gap between the brush 3 and the conveyor belt 21, so that the function of the brush 3 to the mosaic mud base 8 below is only to remove the burrs. If in the initial state of each cycle, make the piston rod of the translation cylinder in the brush lifting mechanism 4 stretch out to the right, make the hairbrush 3 close to the gate-shaped crossbeam. And when straight plate 9 pushes mosaic mud blank 8 through hairbrush 3 below, the piston rod of translational cylinder 42 in the hairbrush elevating mechanism 4 is shrunk in the cylinder body, makes hairbrush 3 away from the gate-shaped crossbeam and increases and mosaic The speed of mud base 8 friction can improve the removal effect of removing the burrs on the mosaic mud base 8.

The above is only a preferred embodiment of the utility model, and does not limit the scope of implementation of the utility model. Equivalent changes and modifications made according to the technical solution of the utility model and the content of the specification should all be covered by the utility model. range.

Claims (3)

1. remove the device of mosaic moulded pottery not yet put in a kiln to bake burr, it is characterized in that: conveyer mechanism, hairbrush, hairbrush elevating mechanism, two are housed on frame and send the base frame and drive this two leather belt driving mechanisms that send the translation of base frame; Conveyer mechanism launches conveyer belt at frame upper end edge left and right directions; The hairbrush elevating mechanism is arranged on the frame upper center, and above this conveyer belt, the hairbrush stretched along fore-and-aft direction is installed; Leather belt driving mechanism comprises two belts, two transverse axis with belt pulley and motor; Transverse axis and motor are arranged on the position that the frame upper center takes back, and this transverse axis is connected with motor rotary shaft; Another root transverse axis is arranged on left part, frame upper end; Article two, belt is coiled in respectively on the belt pulley at two forward and backward two ends of transverse axis in the forward and backward both sides of frame; Two forward and backward both sides of sending the base frame to be arranged on respectively frame, and be connected with the belt of homonymy; Two are sent the base frame to be equipped with lifter plate, and the sash plate or the straight plate that along fore-and-aft direction, stretch are set between the lifter plate that two are sent the base frame, and this sash plate or straight plate are positioned at the top of this conveyer belt.

2. the device of removing mosaic moulded pottery not yet put in a kiln to bake burr according to claim 1, it is characterized in that: described hairbrush elevating mechanism comprises a cross-beam of character form, translation cylinder, cross bar, two fairleads, two slide bars and two hairbrush lift cylinders; The column at door cross-beam of character form two ends partly is separately fixed at the forward and backward both sides of frame upper end, and the cylinder body of translation cylinder is fixed on the middle part of the horizontal beam body of a cross-beam of character form; The piston rod outer end of translation cylinder is fixedly connected with the middle part of the cross bar stretched along fore-and-aft direction; Two fairleads are separately fixed at the forward and backward both sides of the horizontal beam body of a cross-beam of character form, and two slide bars are located in respectively in two fairleads slidably; The right-hand member of two slide bars is fixedly connected with the corresponding termination of this cross bar respectively, and each fixes the cylinder body of a hairbrush lift cylinder left end head of two slide bars; The piston rod outer end of two hairbrush lift cylinders is fixedly connected with the corresponding termination of described hairbrush respectively.

3. the device of removing mosaic moulded pottery not yet put in a kiln to bake burr according to claim 1 and 2, it is characterized in that: the described base frame that send comprises guide rail, slide block, supporting plate, lifter plate and two lift cylinders; Along the guide rail of left and right directions stretching, extension, be fixed on front side or the rear side of frame upper end, slide block is sleeved on this guide rail slidably; Supporting plate is fixed on the upper end of slide block and is connected with the belt of homonymy; Two connection straps are fixed on one left side,, the lifter plate outside rightly; Cylinder body one left side, one of two lift cylinders is fixed on the upper surface of supporting plate rightly, and one left side, piston rod outer end, of two lift cylinders is fixed on the lower surface of corresponding connection strap outboard end on lifter plate rightly.

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