CN203302340U - Cigarette making machine with device for separating cut stems through three-time winnowing - Google Patents
Cigarette making machine with device for separating cut stems through three-time winnowing Download PDFInfo
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- CN203302340U CN203302340U CN2013203542347U CN201320354234U CN203302340U CN 203302340 U CN203302340 U CN 203302340U CN 2013203542347 U CN2013203542347 U CN 2013203542347U CN 201320354234 U CN201320354234 U CN 201320354234U CN 203302340 U CN203302340 U CN 203302340U
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 24
- 238000007664 blowing Methods 0.000 claims abstract description 31
- 238000000926 separation method Methods 0.000 claims abstract description 18
- 230000001105 regulatory effect Effects 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 241000208125 Nicotiana Species 0.000 description 28
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 28
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241001661918 Bartonia Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种带三次风选梗丝分离装置的卷烟机;属于卷烟机技术领域;其技术要点包括垂直设置在机台一侧的出料通道,所述出料通道上设有与二次风选装置相通的进料口,其中所述进料口下方的出料通道内沿水平方向设有吹风装置,所述吹风装置管路连接有调压阀,所述调压阀与外部压缩空气源管路连接;本实用新型旨在提供一种结构紧凑、使用灵活方便且效果良好的带三次风选梗丝分离装置的卷烟机;用于卷烟生产过程中的梗丝分离。
The utility model discloses a cigarette making machine with a three-time winnowing stalk separation device; it belongs to the technical field of cigarette making machines; The feed port connected to the secondary air separation device, wherein a blowing device is arranged in the discharge channel below the feed port along the horizontal direction, and the pipeline of the blowing device is connected with a pressure regulating valve, and the pressure regulating valve is connected with the external Compressed air source pipeline connection; the utility model aims to provide a cigarette making machine with a compact structure, flexible and convenient use and good effect with a three-time winnowing stem separation device; it is used for the separation of the cut stems in the cigarette production process.
Description
技术领域 technical field
本实用新型涉及一种卷烟机,更具体地说,尤其涉及一种带三次风选梗丝分离装置的卷烟机。The utility model relates to a cigarette making machine, in particular to a cigarette making machine with a three-time winnowing stem shred separation device.
背景技术 Background technique
现有的YJ17型卷烟机,其自带二次风选梗丝分离装置,即通过两次风选完成梗和丝的分离。其中,梗丝二次分选的过程描述如下:螺旋回梗机构将稍重的烟丝团、烟梗和杂质输送至二次分选装置进料口后,在风室体负压的作用下,利用梗签、梗块等杂物和烟丝比重不同的原理分离出梗签、梗块并落入烟梗箱,烟丝悬浮升起后被吸丝带带走,完成梗、丝的第二次分离,其出梗量之多少,可通过调节挡风板实现。分离出的烟丝直接吸附到风室体的吸丝带上。电容式接近开关的作用是:当下部烟梗箱内的梗签、梗块堆积高度因未及时倒掉而达到接近开关所控制的位置时,为了防止梗签、梗块被吸到吸丝带上,接近开关发出控制信号,机器停机。The existing YJ17 type cigarette machine has its own secondary winnowing stalk separation device, that is, the separation of stems and shreds is completed through two winnowings. Among them, the process of the secondary sorting of cut stems is described as follows: After the spiral back-stem mechanism transports the slightly heavier shredded tobacco, tobacco stems and impurities to the feed port of the secondary sorting device, under the action of the negative pressure of the air chamber body, the Stem sticks, stem pieces and other sundries and the principle of different specific gravity of tobacco are separated to separate stem sticks and stem pieces and fall into the tobacco stem box. The amount of stalk output can be realized by adjusting the windshield. The separated shredded tobacco is directly adsorbed to the suction ribbon of the wind chamber body. The function of the capacitive proximity switch is to prevent the stem sticks and stems from being sucked to the suction ribbon when the stacked height of the stem sticks and stem blocks in the lower stem box reaches the position controlled by the proximity switch due to not being poured out in time. , the proximity switch sends out a control signal, and the machine stops.
这种结构的卷烟机,在实际应用中,存在下述的问题:The cigarette making machine of this structure, in practical application, has following problem:
(1)落入烟梗箱的烟丝比重大。YJ17型卷接机的二次风分仅在后身右侧局部宽度完成,垂直吸丝道宽度只有110mm,烟丝和梗丝的碰撞多,风分效果较差,造成梗丝分离不彻底,导致很多烟丝在碰撞中跟随烟梗跌入烟梗箱,现场发现烟梗箱中含有烟丝的比重较大。(1) The shredded tobacco falling into the tobacco stem box is relatively heavy. The secondary air distribution of the YJ17 type crimper is only completed in the partial width on the right side of the rear body, and the width of the vertical suction path is only 110mm. A lot of shredded tobacco followed the tobacco stems and fell into the stem box during the collision, and it was found on the spot that the shredded tobacco contained in the tobacco stem box was relatively large.
(2)梗挡板对梗丝一次分选较难控制。一次风分后烟丝经速度快的抛丝辊抛进吸丝道,如果梗挡板调得过高,容易将过多的梗丝吸入风室,导致生产出来的烟支被梗签刺破等质量缺陷。如果梗挡板调得过低,容易将过多的梗丝被抛入螺旋回梗机构输送至二次分选装置进料口,造成梗丝分离不彻底,导致生产成本增加,造成浪费。(2) It is difficult to control the stem baffle for one-time sorting of cut stems. After the air separation, the shredded tobacco is thrown into the suction path by the fast wire throwing roller. If the stem baffle is adjusted too high, it is easy to suck too much shredded stem into the air chamber, resulting in the produced cigarette being punctured by the stem stick, etc. Quality defects. If the stem baffle is adjusted too low, it is easy to throw too much shredded stems into the screw stem return mechanism and transport them to the feed port of the secondary sorting device, resulting in incomplete separation of shredded stems, resulting in increased production costs and waste.
实用新型内容 Utility model content
本实用新型的目的在于针对上述现有技术的不足,提供一种结构紧凑、使用灵活方便且效果良好的带三次风选梗丝分离装置的卷烟机。The purpose of this utility model is to provide a cigarette maker with a compact structure, flexible and convenient use, and good effect with a three-time winnowing stem separation device.
本实用新型的技术方案是这样实现的:一种带三次风选梗丝分离装置的卷烟机,包括垂直设置在机台一侧的出料通道,所述出料通道上设有与二次风选装置相通的进料口,其中所述进料口下方的出料通道内沿水平方向设有吹风装置,所述吹风装置管路连接有调压阀,所述调压阀与外部压缩空气源管路连接。The technical scheme of the utility model is achieved in the following way: a cigarette maker with a three-time winnowing and stem separation device includes a discharge channel vertically arranged on one side of the machine, and the discharge channel is provided with a secondary wind The feed inlet connected with the selected device, wherein the discharge channel below the feed inlet is provided with a blowing device along the horizontal direction, and the pipeline of the blowing device is connected with a pressure regulating valve, and the pressure regulating valve is connected to an external compressed air source Pipe connection.
上述的带三次风选梗丝分离装置的卷烟机中,所述的吹风装置由风筒和设置在风筒开口部的定位凸台组成,所述风筒侧壁上沿长度方向均布有若干吹风孔,所述各吹风孔呈直线排列;所述风筒与调压阀管路连接。In the above-mentioned cigarette making machine with the device for separating cut stems by air three times, the blowing device is composed of a blower and a positioning boss arranged at the opening of the blower. The air blowing holes are arranged in a straight line; the air cylinder is connected with the pressure regulating valve pipeline.
上述的带三次风选梗丝分离装置的卷烟机中,所述的风筒开口部螺纹连接有快速接头,所述快速接头与调压阀管路连接。In the above-mentioned cigarette making machine with the device for separating cut stems by three air selections, the opening of the air cylinder is threadedly connected with a quick joint, and the quick joint is connected to the pipeline of the pressure regulating valve.
上述的带三次风选梗丝分离装置的卷烟机中,所述吹风装置设置在进料口所在的平面上;所述吹风装置位于出料通道沿宽度方向的其中一侧。In the above-mentioned cigarette making machine with the device for separating cut stems by air three times, the blowing device is arranged on the plane where the feed inlet is located; the blowing device is located on one side of the discharge channel along the width direction.
上述的带三次风选梗丝分离装置的卷烟机中,所述进料口两侧的出料通道内沿长度方向间隔设有若干挡料斜块。In the above-mentioned cigarette making machine with the device for separating cut stems by air three times, a plurality of slanting blocks are arranged at intervals along the length direction in the discharge channel on both sides of the feed inlet.
本实用新型采用上述结构后,通过在出料通道的吸料口下方增加设置吹风装置,并结合调压阀对吹风量进行调节,通过均匀的正压风,对出料通道内密度最大并快速移动的梗丝进行吹风打散,这样不仅可以最大限度的将密度大的烟丝团吹散,而且可把碰撞吹散后的烟丝再往上吹,从而把即将掉入烟梗箱的烟丝往上吹一段距离,烟丝在负压风的作用下,从吸料口被吸入风室。而真正重量大的烟梗则依然无法被吸入风室,掉入烟梗箱,最终实现了梗丝的第三次分离。并且梗中含丝量可根据生产工艺要求,通过调压阀方便操作控制。采用本实用新型的结构后,一天一台卷烟机两个班生产,可以节约烟丝约5公斤,具有非常显著的经济效益。After the utility model adopts the above-mentioned structure, by adding a blowing device under the suction port of the discharge channel, and adjusting the blowing volume in combination with a pressure regulating valve, the density of the discharge channel can be maximized and quickly achieved through uniform positive pressure air. The moving cut stems are blown and scattered, so that not only can the dense tobacco clusters be blown away to the maximum extent, but also the cut tobacco after collision can be blown upward, so that the cut tobacco that is about to fall into the stem box can be blown upward After blowing for a certain distance, shredded tobacco is sucked into the air chamber from the suction port under the action of negative pressure wind. However, the really heavy tobacco stems still cannot be sucked into the air chamber and fall into the tobacco stem box, finally realizing the third separation of the shredded stems. And the silk content in the stem can be conveniently operated and controlled through a pressure regulating valve according to the requirements of the production process. After adopting the structure of the utility model, one cigarette machine is produced in two shifts a day, which can save about 5 kilograms of shredded tobacco, and has very significant economic benefits.
附图说明 Description of drawings
下面结合附图中的实施例对本实用新型作进一步的详细说明,但并不构成对本实用新型的任何限制。The utility model will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but it does not constitute any limitation to the utility model.
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1的左视结构示意图;Fig. 2 is a schematic diagram of the left view structure of Fig. 1;
图3是图1中A处的局部放大示意图。FIG. 3 is a partially enlarged schematic diagram of A in FIG. 1 .
图中:出料通道1、进料口2、吹风装置3、调压阀4、风筒5、吹风孔5a、定位凸台6、快速接头7、挡料斜块8。In the figure:
具体实施方式 Detailed ways
参阅图1至图3所示,本实用新型的一种带三次风选梗丝分离装置的卷烟机,包括垂直设置在机台一侧的出料通道1,所述出料通道1上设有与二次风选装置相通的进料口2,在进料口2下方的出料通道1内沿水平方向设有吹风装置3,所述吹风装置3管路连接有调压阀4,所述调压阀4与外部压缩空气源管路连接。具体地,在本实施例中,所述的吹风装置3由风筒5和设置在风筒5开口部的定位凸台6组成,所述风筒5侧壁上沿长度方向均布有若干吹风孔5a,所述各吹风孔5a呈直线排列,本实施例中吹风孔5a的数量为六个,各吹风孔5a的孔径为1mm;所述风筒5与调压阀4管路连接。Referring to Fig. 1 to Fig. 3, a cigarette maker with a three-time winnowing stem separation device of the present invention includes a
进一步地,为方便拆装及维护,在风筒5开口部螺纹连接有快速接头7,所述快速接头7与调压阀4管路连接。Further, in order to facilitate disassembly and maintenance, a
同时,本实施例中的吹风装置3设置在进料口1所在的平面上;所述吹风装置3位于出料通道1沿宽度方向的其中一侧。并且,在进料口2两侧的出料通道1内沿长度方向间隔设有若干挡料斜块8。通过吹风孔5a吹出的均匀的正压风,对出料通道1内密度最大并快速移动的梗丝进行吹风打散,这样不仅可以最大限度的将密度大的烟丝团吹散,而且可把碰撞吹散后的烟丝再往上吹,从而把即将掉入烟梗箱的烟丝往上吹一段距离,烟丝在负压风的作用下,从吸料口2被吸入风室。而真正重量大的烟梗则依然无法被吸入风室,掉入烟梗箱,最终实现了梗丝的第三次分离。Meanwhile, the blowing device 3 in this embodiment is arranged on the plane where the
通过运用梗丝三次分离装置,YJ17型卷烟机烟梗箱内的烟丝含量大幅度减少。经过计算,一天一台机两个班生产可以节约烟丝约5公斤。By using the cut stem three-time separating device, the cut tobacco content in the stem box of the YJ17 cigarette machine is greatly reduced. After calculation, the production of one machine and two shifts a day can save about 5 kg of shredded tobacco.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,而其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications, modifications, Substitution, combination, and simplification should all be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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Cited By (4)
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CN106937756A (en) * | 2017-04-10 | 2017-07-11 | 红塔烟草(集团)有限责任公司 | A kind of high-efficiency vertical wind subset and its technique for applying |
CN112089089A (en) * | 2020-10-10 | 2020-12-18 | 云南中烟工业有限责任公司 | Device and method for removing light slices in cut stems by using guide plate |
CN112438425A (en) * | 2020-12-07 | 2021-03-05 | 许昌富思特烟机配件有限公司 | Cigarette machine flue structure with adjustable negative pressure |
CN114711456A (en) * | 2022-05-17 | 2022-07-08 | 江西中烟工业有限责任公司 | A New Type of Secondary Air Separation Device for ZJ17 Cigarette Maker |
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2013
- 2013-06-19 CN CN2013203542347U patent/CN203302340U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106937756A (en) * | 2017-04-10 | 2017-07-11 | 红塔烟草(集团)有限责任公司 | A kind of high-efficiency vertical wind subset and its technique for applying |
CN106937756B (en) * | 2017-04-10 | 2019-01-15 | 红塔烟草(集团)有限责任公司 | A kind of high-efficiency vertical wind subset and its technique for applying |
CN112089089A (en) * | 2020-10-10 | 2020-12-18 | 云南中烟工业有限责任公司 | Device and method for removing light slices in cut stems by using guide plate |
CN112089089B (en) * | 2020-10-10 | 2023-09-05 | 云南中烟工业有限责任公司 | A device and method for removing light flakes from shredded stems using deflectors |
CN112438425A (en) * | 2020-12-07 | 2021-03-05 | 许昌富思特烟机配件有限公司 | Cigarette machine flue structure with adjustable negative pressure |
CN114711456A (en) * | 2022-05-17 | 2022-07-08 | 江西中烟工业有限责任公司 | A New Type of Secondary Air Separation Device for ZJ17 Cigarette Maker |
CN114711456B (en) * | 2022-05-17 | 2023-03-14 | 江西中烟工业有限责任公司 | Novel secondary air separation device for ZJ17 type cigarette making machine |
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Effective date of registration: 20170309 Address after: 510385, Tianhe District, Guangdong, Lin and West Road, No. 186, 8-16 Patentee after: CHINA TOBACCO GUANGDONG INDUSTRIAL Co.,Ltd. Address before: 514011 Meizhou City, North Ring Road, Guangdong Patentee before: Guangdong China Tobacco Industry Co.,Ltd. Meizhou Cigarette Factory |
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