CN203292600U - Disc saw cutting four-shaft machine - Google Patents

Disc saw cutting four-shaft machine Download PDF

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Publication number
CN203292600U
CN203292600U CN2013202639595U CN201320263959U CN203292600U CN 203292600 U CN203292600 U CN 203292600U CN 2013202639595 U CN2013202639595 U CN 2013202639595U CN 201320263959 U CN201320263959 U CN 201320263959U CN 203292600 U CN203292600 U CN 203292600U
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servo motor
panel
sliding platform
output shaft
linear bearing
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任立新
赖定仁
何定荣
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Xiamen Lota International Co Ltd
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Xiamen Lota International Co Ltd
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Abstract

本实用新型公开一种圆盘锯切四轴机,属于数控设备领域,其包括机架、第一伺服电机、第二伺服电机、第三伺服电机以及第四伺服电机,该第一伺服电机的输出轴通过第一滚珠螺杆而与第一滑台面板相连,该第二伺服电机的输出轴通过第二滚珠螺杆而与第二滑台面板相连,该第三伺服电机的输出轴通过第三滚珠螺杆而与第三滑台面板相连,该第二伺服电机固定在第一滑台面板上,该第四伺服电机固定在第二滑台面板上,该第四伺服电机的输出轴通过转向器而驱动治具作360度的转动,该第一滑台面板和第二滑台面板分别沿水平面的X和Y方向运动,该第三伺服电机固定在机架上,该第三滑台面板沿竖直的Z方向运动并其上还设置有减速电机及圆盘锯。

Figure 201320263959

The utility model discloses a circular sawing four-axis machine, belonging to the field of numerical control equipment, which includes a frame, a first servo motor, a second servo motor, a third servo motor and a fourth servo motor, the first servo motor The output shaft is connected with the first sliding platform panel through the first ball screw, the output shaft of the second servo motor is connected with the second sliding platform panel through the second ball screw, and the output shaft of the third servo motor is connected with the third ball screw. The screw is connected with the third sliding platform panel, the second servo motor is fixed on the first sliding platform panel, the fourth servo motor is fixed on the second sliding platform panel, and the output shaft of the fourth servo motor is connected through the steering gear. Drive the jig to rotate 360 degrees, the first sliding table panel and the second sliding table panel move along the X and Y directions of the horizontal plane respectively, the third servo motor is fixed on the frame, and the third sliding table panel moves along the vertical direction It moves in the straight Z direction and is also provided with a geared motor and a circular saw.

Figure 201320263959

Description

一种圆盘锯切四轴机A four-axis circular sawing machine

技术领域 technical field

本实用新型涉及数控设备领域,更具体的说涉及一种圆盘锯切四轴机,可应用在金属加工行业,比如压铸产品的边料锯切。 The utility model relates to the field of numerical control equipment, and more specifically relates to a four-axis circular sawing machine, which can be used in the metal processing industry, such as sawing the side material of die-casting products.

背景技术 Background technique

目前,劳动密集型生产企业的生产能力和经济效益大大受制于劳动力成本的大幅上升带来的危机,为了提升品质以满足越来越高的品质和效率需求,并且同时减少人工的劳动强度,提高自动化程度,各种自动化设备应运而生,但是现有的自动化设备其在实际角度调整时仍不够精细,无法满足特殊情形的需求。 At present, the production capacity and economic benefits of labor-intensive production enterprises are greatly constrained by the crisis brought about by the sharp rise in labor costs. The degree of automation, various automation equipment came into being, but the existing automation equipment is still not fine enough in the actual angle adjustment, and cannot meet the needs of special situations.

有鉴于此,本发明人针对现有技术中自动化设备的上述缺陷深入研究,遂有本案产生。 In view of this, the inventor made in-depth research on the above-mentioned defects of the automation equipment in the prior art, and thus this case arises.

实用新型内容 Utility model content

本实用新型的目的在于提供一种圆盘锯切四轴机,其可大大提高自动化设备的自动化程度,以适应各种精细的操作。 The purpose of the utility model is to provide a four-axis circular sawing machine, which can greatly improve the degree of automation of automation equipment, so as to adapt to various fine operations.

为了达成上述目的,本实用新型的解决方案是: In order to achieve the above object, the solution of the present utility model is:

一种圆盘锯切四轴机,其中,包括机架、第一伺服电机、第二伺服电机、第三伺服电机以及第四伺服电机,该第一伺服电机的输出轴通过第一滚珠螺杆而与第一滑台面板相连,该第二伺服电机的输出轴通过第二滚珠螺杆而与第二滑台面板相连,该第三伺服电机的输出轴通过第三滚珠螺杆而与第三滑台面板相连,该第一伺服电机固定在机架上,该第二伺服电机固定在第一滑台面板上,该第四伺服电机固定在第二滑台面板上,该第四伺服电机的输出轴通过转向器而驱动治具作360度的转动,该第一滑台面板和第二滑台面板分别沿水平面的X和Y方向运动,该第三伺服电机固定在机架上,该第三滑台面板沿竖直的Z方向运动并其上还设置有减速电机及圆盘锯。 A four-axis circular sawing machine, which includes a frame, a first servo motor, a second servo motor, a third servo motor and a fourth servo motor, the output shaft of the first servo motor is connected by a first ball screw Connected with the first sliding table panel, the output shaft of the second servo motor is connected with the second sliding table panel through the second ball screw, and the output shaft of the third servo motor is connected with the third sliding table panel through the third ball screw connected, the first servo motor is fixed on the frame, the second servo motor is fixed on the first sliding table panel, the fourth servo motor is fixed on the second sliding table panel, and the output shaft of the fourth servo motor passes through The steering gear drives the jig to rotate 360 degrees. The first sliding table panel and the second sliding table panel move along the X and Y directions of the horizontal plane respectively. The third servo motor is fixed on the frame. The third sliding table The panel moves along the vertical Z direction and is also provided with a geared motor and a circular saw.

进一步,该圆盘锯切四轴机还包括第一直线轴承、第二直线轴承和第三直线轴承,该第一滑台面板设置在第一直线轴承上,该第二滑台面板设置在第二直线轴承上,该第三滑台面板设置在第三直线轴承上。 Further, the circular sawing four-axis machine also includes a first linear bearing, a second linear bearing and a third linear bearing, the first sliding table panel is arranged on the first linear bearing, and the second sliding table panel is arranged on On the second linear bearing, the third sliding table panel is arranged on the third linear bearing.

进一步,该机架上设置有第一滑台底座和第二滑台底座,该第一伺服电机设置在第一滑台底座上,该第三伺服电机设置在第二滑台底座上。 Further, the frame is provided with a first slide base and a second slide base, the first servo motor is set on the first slide base, and the third servo motor is set on the second slide base.

进一步,该圆盘锯切四轴机还包括配重块、配重链轮以及链条,该配重链轮可转动设置在机架上,该链条与配重链轮啮合相连,该链条的一端与配重块相连,另一端与第三滑台面板相连。 Further, the four-axis circular sawing machine also includes a counterweight, a counterweight sprocket and a chain, the counterweight sprocket is rotatably arranged on the frame, the chain is meshed with the counterweight sprocket, and one end of the chain It is connected with the counterweight, and the other end is connected with the third sliding platform panel.

采用上述结构后,本实用新型涉及的一种圆盘锯切四轴机,其利用第一伺服电机和第二伺服电机,可以带动治具到达X-Y水平面中的任意位置,利用第三伺服电机则可以带动减速电机和圆盘锯到达Z竖直方向的任意位置,另外利用第四伺服电机以及转向器的设置,使得治具可以实现转动。如此,本实用新型在锯切动作时,基本可以实现所有精细的切割,大大提高了整个设备的自动化程度,提高了生产效率,降低了生产成本。 After adopting the above structure, the utility model relates to a circular sawing four-axis machine, which can drive the jig to any position in the X-Y horizontal plane by using the first servo motor and the second servo motor, and use the third servo motor to It can drive the geared motor and the circular saw to any position in the vertical direction of Z. In addition, the jig can be rotated by using the fourth servo motor and the setting of the steering gear. In this way, the utility model can basically realize all fine cuts during the sawing action, which greatly improves the automation degree of the whole equipment, improves the production efficiency, and reduces the production cost.

附图说明 Description of drawings

图1为本实用新型涉及一种圆盘锯切四轴机的立体结构示意图。 Fig. 1 is a three-dimensional structural schematic diagram of a four-axis circular sawing machine related to the present invention.

图中: In the picture:

圆盘锯切四轴机    100         机架             1 Circular sawing four-axis machine 100 frame 1

第一滑台底座      11          第二滑台底座     12 The base of the first sliding table 11 The base of the second sliding table 12

第一伺服电机      21          第二伺服电机     22 The first servo motor 21 The second servo motor 22

第三伺服电机      23          第四伺服电机     24 The third servo motor 23 The fourth servo motor 24

第一滚珠螺杆      31           The first ball screw 31

第三滚珠螺杆      33          第一滑台面板     41 The third ball screw 33 The first sliding table panel 41

第二滑台面板      42          第三滑台面板     43 The second slider panel 42 The third slider panel 43

第一直线轴承      51          第二直线轴承     52 The first linear bearing 51 The second linear bearing 52

第三直线轴承      53          减速电机         61 The third linear bearing 53 Deceleration motor 61

圆盘锯            62          配重块           63 Circular saw 62 counterweight 63

配重链轮          64          链条             65 Counterweight sprocket 64 chain 65

转向器            71          治具             72。 Steering Gear 71 Fixture 72.

具体实施方式 Detailed ways

为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。 In order to further explain the technical solution of the utility model, the utility model is described in detail through specific examples below.

如图1所示,本实用新型涉及的一种圆盘锯切四轴机100,包括机架1、第一伺服电机21、第二伺服电机22、第三伺服电机23以及第四伺服电机24。 As shown in FIG. 1 , a circular sawing four-axis machine 100 related to the utility model includes a frame 1 , a first servo motor 21 , a second servo motor 22 , a third servo motor 23 and a fourth servo motor 24 .

该第一伺服电机21的输出轴通过第一滚珠螺杆31而与第一滑台面板41相连,即带动第一滑台面板41在水平方向中的X方向平动;该第二伺服电机22的输出轴通过第二滚珠螺杆(图中未示出)而与第二滑台面板42相连,即带动第二滑台面板42在水平方向中的Y方向平动;该第三伺服电机23的输出轴通过第三滚珠螺杆33而与第三滑台面板43相连,即带动第三滑台面板43在竖直方向即Z方向平动。 The output shaft of the first servo motor 21 is connected with the first sliding table panel 41 through the first ball screw 31, which drives the first sliding table panel 41 to translate in the X direction in the horizontal direction; the second servo motor 22 The output shaft is connected with the second sliding table panel 42 through the second ball screw (not shown in the figure), that is, it drives the second sliding table panel 42 to translate in the Y direction in the horizontal direction; the output of the third servo motor 23 The shaft is connected with the third sliding platform panel 43 through the third ball screw 33 , that is, drives the third sliding platform panel 43 to translate in the vertical direction, that is, in the Z direction.

该第一伺服电机21固定在机架1上,该第二伺服电机22固定在第一滑台面板41上,该第四伺服电机24固定在第二滑台面板42上,该第四伺服电机24的输出轴通过转向器71而驱动治具72作360度的转动,具体为图中的U方向,该第三伺服电机23固定在机架1上,该第三滑台面板43沿竖直的Z方向运动并其上还设置有减速电机61及圆盘锯62。 The first servo motor 21 is fixed on the frame 1, the second servo motor 22 is fixed on the first sliding table panel 41, the fourth servo motor 24 is fixed on the second sliding table panel 42, and the fourth servo motor The output shaft of 24 drives the jig 72 to rotate 360 degrees through the steering gear 71, specifically the U direction in the figure. The third servo motor 23 is fixed on the frame 1, and the third sliding table panel 43 is vertically Z-direction movement and also be provided with deceleration motor 61 and circular saw 62 on it.

如图1所示,该圆盘锯切四轴机100还包括第一直线轴承51、第二直线轴承52和第三直线轴承53,该第一滑台面板41设置在第一直线轴承51上,该第二滑台面板42设置在第二直线轴承52上,该第三滑台面板43设置在第三直线轴承53上,从而使得第一滑台面板41、第二滑台面板42和第三滑台面板43的运动更加平稳。 As shown in Fig. 1, the circular sawing four-axis machine 100 also includes a first linear bearing 51, a second linear bearing 52 and a third linear bearing 53, and the first sliding table panel 41 is arranged on the first linear bearing 51, the second slide deck panel 42 is set on the second linear bearing 52, and the third slide deck panel 43 is set on the third linear bearing 53, so that the first slide deck panel 41, the second slide deck panel 42 And the motion of the 3rd slide deck panel 43 is more stable.

为了使得圆盘锯62能以省力的方式进行工作,该圆盘锯切四轴机100还包括配重块63、配重链轮64以及链条65,该配重链轮64可转动设置在机架1上,该链条65与配重链轮64啮合相连,该链条65的一端与配重块63相连,另一端与第三滑台面板43相连。如此利用该配重块63与减速电机61和圆盘锯62进行平衡,从而大大降低了第三伺服电机23所损耗的功率。 In order to enable the circular saw 62 to work in a labor-saving manner, the circular saw cutting four-axis machine 100 also includes a counterweight 63, a counterweight sprocket 64 and a chain 65, and the counterweight sprocket 64 is rotatably arranged on the machine. On the frame 1, the chain 65 is meshed with the counterweight sprocket 64, one end of the chain 65 is connected with the counterweight 63, and the other end is connected with the third sliding platform panel 43. In this way, the balance weight 63 is used to balance the geared motor 61 and the circular saw 62 , thereby greatly reducing the power consumed by the third servo motor 23 .

另外,该机架1上设置有第一滑台底座11和第二滑台底座12,该第一伺服电机21设置在第一滑台底座11上,该第三伺服电机23设置在第二滑台底座12上。 In addition, the frame 1 is provided with a first slide base 11 and a second slide base 12, the first servo motor 21 is set on the first slide base 11, and the third servo motor 23 is set on the second slide base. On the platform base 12.

这样,本实用新型涉及的一种圆盘锯切四轴机100,其利用第一伺服电机21和第二伺服电机22,可以带动治具72到达X-Y水平面中的任意位置,利用第三伺服电机23则可以带动减速电机61和圆盘锯62到达Z竖直方向的任意位置,另外利用第四伺服电机24以及转向器71的设置,使得治具72可以实现转动。如此,本实用新型在锯切动作时,基本可以实现所有精细的切割,大大提高了整个设备的自动化程度,提高了生产效率,降低了生产成本。 In this way, a circular sawing four-axis machine 100 related to the utility model can use the first servo motor 21 and the second servo motor 22 to drive the jig 72 to any position in the X-Y horizontal plane, and use the third servo motor 23 can drive the reduction motor 61 and the circular saw 62 to any position in the Z vertical direction. In addition, the setting of the fourth servo motor 24 and the steering gear 71 enables the jig 72 to rotate. In this way, the utility model can basically realize all fine cuts during the sawing action, which greatly improves the automation degree of the whole equipment, improves the production efficiency, and reduces the production cost.

上述实施例和图式并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。 The above-mentioned embodiments and drawings do not limit the product form and style of the present utility model, and any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of the present utility model.

Claims (4)

1.一种圆盘锯切四轴机,其特征在于,包括机架、第一伺服电机、第二伺服电机、第三伺服电机以及第四伺服电机,该第一伺服电机的输出轴通过第一滚珠螺杆而与第一滑台面板相连,该第二伺服电机的输出轴通过第二滚珠螺杆而与第二滑台面板相连,该第三伺服电机的输出轴通过第三滚珠螺杆而与第三滑台面板相连,该第一伺服电机固定在机架上,该第二伺服电机固定在第一滑台面板上,该第四伺服电机固定在第二滑台面板上,该第四伺服电机的输出轴通过转向器而驱动治具作360度的转动,该第一滑台面板和第二滑台面板分别沿水平面的X和Y方向运动,该第三伺服电机固定在机架上,该第三滑台面板沿竖直的Z方向运动并其上还设置有减速电机及圆盘锯。 1. A circular sawing four-axis machine, characterized in that it includes a frame, a first servo motor, a second servo motor, a third servo motor and a fourth servo motor, and the output shaft of the first servo motor passes through the first servo motor A ball screw is connected with the first sliding platform panel, the output shaft of the second servo motor is connected with the second sliding platform panel through the second ball screw, and the output shaft of the third servo motor is connected with the first sliding platform through the third ball screw. The three slider panels are connected, the first servo motor is fixed on the frame, the second servo motor is fixed on the first slider panel, the fourth servo motor is fixed on the second slider panel, and the fourth servo motor The output shaft of the steering gear drives the jig to rotate 360 degrees. The first sliding table panel and the second sliding table panel move along the X and Y directions of the horizontal plane respectively. The third servo motor is fixed on the frame. The third slide table panel moves along the vertical Z direction and is also provided with a geared motor and a circular saw. 2.如权利要求1所述的一种圆盘锯切四轴机,其特征在于,该圆盘锯切四轴机还包括第一直线轴承、第二直线轴承和第三直线轴承,该第一滑台面板设置在第一直线轴承上,该第二滑台面板设置在第二直线轴承上,该第三滑台面板设置在第三直线轴承上。 2. A four-axis circular sawing machine as claimed in claim 1, characterized in that, the four-axis circular sawing machine further comprises a first linear bearing, a second linear bearing and a third linear bearing, the The first sliding platform panel is arranged on the first linear bearing, the second sliding platform panel is arranged on the second linear bearing, and the third sliding platform panel is arranged on the third linear bearing. 3.如权利要求1所述的一种圆盘锯切四轴机,其特征在于,该机架上设置有第一滑台底座和第二滑台底座,该第一伺服电机设置在第一滑台底座上,该第三伺服电机设置在第二滑台底座上。 3. A four-axis circular sawing machine as claimed in claim 1, characterized in that, the frame is provided with a first sliding table base and a second sliding table base, and the first servo motor is arranged on the first on the slide base, and the third servo motor is arranged on the second slide base. 4.如权利要求1所述的一种圆盘锯切四轴机,其特征在于,该圆盘锯切四轴机还包括配重块、配重链轮以及链条,该配重链轮可转动设置在机架上,该链条与配重链轮啮合相连,该链条的一端与配重块相连,另一端与第三滑台面板相连。 4. A kind of circular sawing four-axis machine as claimed in claim 1, is characterized in that, this circular sawing four-axis machine also comprises counterweight, counterweight sprocket and chain, and this counterweight sprocket can The rotation is arranged on the frame, the chain is meshed with the counterweight sprocket, one end of the chain is connected with the counterweight, and the other end is connected with the third sliding platform panel.
CN2013202639595U 2013-05-15 2013-05-15 Disc saw cutting four-shaft machine Expired - Lifetime CN203292600U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105108229A (en) * 2015-10-08 2015-12-02 宁波敏实汽车零部件技术研发有限公司 Multi-axis sawing machine with sawing paths and sawing angles adjustable
CN106270761A (en) * 2016-10-13 2017-01-04 上海蜀工自动化科技有限公司 Radiator side bladed saw off line
CN106735543A (en) * 2016-12-30 2017-05-31 百路达(厦门)工业有限公司 Numerical control disk double sawing multiaxis machine
CN109482959A (en) * 2018-11-20 2019-03-19 陈怀娥 A kind of device for cutting steel plate
CN110026900A (en) * 2019-04-30 2019-07-19 深圳市威雄精机有限公司 Break bar grinding attachment
CN112756975A (en) * 2020-12-29 2021-05-07 广东普拉迪科技股份有限公司 Composite machine tool with saw cutting function

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105108229A (en) * 2015-10-08 2015-12-02 宁波敏实汽车零部件技术研发有限公司 Multi-axis sawing machine with sawing paths and sawing angles adjustable
CN105108229B (en) * 2015-10-08 2019-02-19 宁波敏实汽车零部件技术研发有限公司 A kind of saw lanes and the adjustable multiaxis sawing machine of saw cutting angle
CN106270761A (en) * 2016-10-13 2017-01-04 上海蜀工自动化科技有限公司 Radiator side bladed saw off line
CN106735543A (en) * 2016-12-30 2017-05-31 百路达(厦门)工业有限公司 Numerical control disk double sawing multiaxis machine
CN109482959A (en) * 2018-11-20 2019-03-19 陈怀娥 A kind of device for cutting steel plate
CN109482959B (en) * 2018-11-20 2020-08-07 山东水发再生资源有限公司 Steel plate cutting device
CN110026900A (en) * 2019-04-30 2019-07-19 深圳市威雄精机有限公司 Break bar grinding attachment
CN112756975A (en) * 2020-12-29 2021-05-07 广东普拉迪科技股份有限公司 Composite machine tool with saw cutting function

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