CN203285514U - Tail gas solid particle purifier utilizing high-speed revolution - Google Patents
Tail gas solid particle purifier utilizing high-speed revolution Download PDFInfo
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- CN203285514U CN203285514U CN2013202928699U CN201320292869U CN203285514U CN 203285514 U CN203285514 U CN 203285514U CN 2013202928699 U CN2013202928699 U CN 2013202928699U CN 201320292869 U CN201320292869 U CN 201320292869U CN 203285514 U CN203285514 U CN 203285514U
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Abstract
本实用新型公开了一种利用高速旋转的尾气固体颗粒净化器,包括箱体和箱体后端盖,在箱体内设置有二次过滤机构和离心力分离机构;二次过滤机构,包括套设在短滤芯外周的短金属石棉网层和套设在长滤芯外周的长金属石棉网层;箱体的一端设置有与短金属石棉网层和长金属石棉网层相通的进气口;箱体的另一端设置有与短滤芯和长滤芯相通的排气口;长滤芯的一端安装有离心力分离机构,离心力分离机构包括分离叶轮和用于驱动分离叶轮旋转的电机;所述电机通过连接件固定在箱体的后端盖内。二次过滤机构可定期拆卸对尾气沉淀物清理。达到节能减排目的的同时,也减少大量固体颗粒的排放,有效缓解温室效应,有利于低碳生活的推进和环境质量的进一步改善。
The utility model discloses a tail gas solid particle purifier utilizing high-speed rotation, which comprises a box body and a rear end cover of the box body, and a secondary filter mechanism and a centrifugal force separation mechanism are arranged in the box body; the secondary filter mechanism includes a The short metal asbestos mesh layer on the periphery of the short filter element and the long metal asbestos mesh layer sheathed on the periphery of the long filter element; one end of the box is provided with an air inlet communicating with the short metal asbestos mesh layer and the long metal asbestos mesh layer; The other end is provided with an exhaust port communicating with the short filter element and the long filter element; one end of the long filter element is equipped with a centrifugal force separation mechanism, which includes a separation impeller and a motor for driving the rotation of the separation impeller; the motor is fixed on the Inside the rear end cover of the box. The secondary filter mechanism can be disassembled regularly to clean up the exhaust gas sediment. While achieving the purpose of energy saving and emission reduction, it also reduces the emission of a large number of solid particles, effectively alleviates the greenhouse effect, and is conducive to the promotion of low-carbon life and the further improvement of environmental quality.
Description
技术领域technical field
本实用新型涉及柴油机尾气固体颗粒净化装置,尤其涉及一种利用高速旋转的尾气固体颗粒净化器。The utility model relates to a purification device for diesel engine tail gas solid particles, in particular to a tail gas solid particle purifier utilizing high-speed rotation.
背景技术Background technique
能源短缺与环境污染问题是全球性的问题,是目前制约汽车工业可持续发展的两大难题。传统汽车不仅大量消耗石油资源,而且其尾气是造成大气污染和全球温室气体排放的主要原因。各国政府和汽车制造商开始加速对汽车的尾气排放进行控制和改进。Energy shortage and environmental pollution are global problems, and they are two major problems restricting the sustainable development of the automobile industry. Traditional cars not only consume a lot of petroleum resources, but also their exhaust is the main cause of air pollution and global greenhouse gas emissions. Governments and automobile manufacturers of various countries have begun to accelerate the control and improvement of automobile exhaust emissions.
国内外对柴油机的排气处理技术主要体现在三方面:一是机前处理;二是机内净化;三是后处理的研发。由于对燃油品质的调节与控制以及对机体结构、部件的改造完善都很有限,难以满足日趋严格的排放要求。因此,柴油机尾气后处理技术显得格外重要。The exhaust gas treatment technology of diesel engines at home and abroad is mainly reflected in three aspects: one is pre-engine treatment; the other is internal purification; the third is the research and development of after-treatment. Due to the limited adjustment and control of fuel quality and the improvement of the body structure and components, it is difficult to meet the increasingly stringent emission requirements. Therefore, diesel engine exhaust after-treatment technology is particularly important.
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的缺点和不足,提供一种技术手段简便易行的利用高速旋转的尾气固体颗粒净化器,实现节能减排目的的同时,也减少尾气中大量固体颗粒的排放,有效缓解温室效应。The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art, and provide a simple and feasible technical means using a high-speed rotating tail gas solid particle purifier to achieve the purpose of energy saving and emission reduction, and also reduce a large number of solid particles in the tail gas. emission and effectively mitigate the greenhouse effect.
本实用新型通过下述技术方案实现:The utility model is realized through the following technical solutions:
一种利用高速旋转的尾气固体颗粒净化器,包括箱体和箱体的后端盖,在箱体内设置有二次过滤机构和离心力分离机构;二次过滤机构,包括套设在短滤芯外周的短金属石棉网层和套设在长滤芯外周的长金属石棉网层;箱体的一端设置有与短金属石棉网层和长金属石棉网层相通的进气口;箱体的另一端设置有与短滤芯和长滤芯相通的排气口;长滤芯的一端安装有离心力分离机构,离心力分离机构包括分离叶轮和用于驱动分离叶轮旋转的电机;所述分离叶轮与电机的转轴过盈配合;所述电机通过连接件固定在箱体的后端盖内;所述电机还包括一个外壳。An exhaust gas solid particle purifier utilizing high-speed rotation, including a box body and a rear end cover of the box body, and a secondary filter mechanism and a centrifugal force separation mechanism are arranged in the box body; the secondary filter mechanism includes a The short metal asbestos mesh layer and the long metal asbestos mesh layer sleeved on the outer periphery of the long filter element; one end of the box is provided with an air inlet communicating with the short metal asbestos mesh layer and the long metal asbestos mesh layer; the other end of the box is provided with An exhaust port communicating with the short filter element and the long filter element; a centrifugal force separation mechanism is installed at one end of the long filter element, and the centrifugal force separation mechanism includes a separation impeller and a motor for driving the rotation of the separation impeller; the separation impeller is in interference fit with the rotating shaft of the motor; The motor is fixed in the rear end cover of the box through a connecting piece; the motor also includes a shell.
所述短滤芯、长滤芯的轴线重合;所述长滤芯和短滤芯为布满孔洞的不锈钢筒;所述箱体为圆筒状箱体;所述分离叶轮采用百叶窗式叶轮。The axes of the short filter element and the long filter element coincide; the long filter element and the short filter element are stainless steel cylinders full of holes; the box is a cylindrical box; the separation impeller is a louvered impeller.
本实用新型与现有的技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
本实用新型设置在柴油机车排气管道中,分离叶高速旋转产生足够离心力,使排气中的颗粒粉尘等污染物在自身重力和离心力的作用下沉降到有二次过滤机构上(即在离心力的作用下,把碳烟颗粒从气体内部甩向二次过滤机构),有效的将尾气中的固体颗粒沉淀下来。具有技术手段简便易行、造价低廉、工作效率高、安全可靠、节约能源等优点。The utility model is arranged in the exhaust pipe of diesel locomotives, and the high-speed rotation of the separation blade generates sufficient centrifugal force, so that the pollutants such as particles and dust in the exhaust will settle on the secondary filter mechanism under the action of its own gravity and centrifugal force (that is, under the centrifugal force Under the action of the exhaust gas, the soot particles are thrown from the inside of the gas to the secondary filter mechanism), and the solid particles in the exhaust gas are effectively precipitated. It has the advantages of simple and easy technical means, low cost, high work efficiency, safety and reliability, and energy saving.
本实用新型适用范围广,可以方便地单独串联接于柴油机车的尾气排放管路中,亦可以和其他净化装置(如催化装置等)串联或并联接于柴油机车的尾气排放管路中。The utility model has a wide application range, and can be conveniently connected in series in the exhaust emission pipeline of diesel locomotives alone, and can also be connected in series or in parallel with other purification devices (such as catalytic devices, etc.) in the exhaust emission pipeline of diesel locomotives.
本实用新型环境适应性强,比如在易燃、高温、振动、潮湿、粉尘等恶劣条件下都可正常工作。The utility model has strong environmental adaptability, and can work normally under harsh conditions such as flammability, high temperature, vibration, humidity and dust.
附图说明Description of drawings
图1是本实用新型利用高速旋转的尾气固体颗粒净化器示意图。Fig. 1 is a schematic diagram of the exhaust gas solid particle purifier utilizing high-speed rotation of the utility model.
图2为图1所示长滤芯与长金属石棉网层的装配示意图(图中显示,长滤芯还未完全置于长金属石棉网层内);Figure 2 is a schematic diagram of the assembly of the long filter element and the long metal asbestos mesh layer shown in Figure 1 (the figure shows that the long filter element has not been completely placed in the long metal asbestos mesh layer);
图3为图1所示短滤芯与短金属石棉网层的装配图示意图(图中显示,短滤芯还未完全置于短金属石棉网层内);Figure 3 is a schematic diagram of the assembly diagram of the short filter element and the short metal asbestos mesh layer shown in Figure 1 (the figure shows that the short filter element has not been completely placed in the short metal asbestos mesh layer);
图4为图1所示分离叶轮的结构示意图图。Fig. 4 is a schematic diagram of the structure of the separating impeller shown in Fig. 1 .
具体实施方式Detailed ways
下面结合具体实施例对本实用新型作进一步具体详细描述。Below in conjunction with specific embodiment the utility model is described in further detail.
实施例Example
如图1至图4所示。本实用新型利用高速旋转的尾气固体颗粒净化器,包括箱体1和箱体1的后端盖12,在箱体1内设置有二次过滤机构和离心力分离机构;二次过滤机构,包括套设在短滤芯4外周的短金属石棉网层5和套设在长滤芯7外周的长金属石棉网层6;箱体1的一端设置有与短金属石棉网层5和长金属石棉网层6相通的进气口2;箱体1的另一端设置有与短滤芯4和长滤芯7相通的排气口3;长滤芯7的一端安装有离心力分离机构,离心力分离机构包括分离叶轮8和用于驱动分离叶轮8旋转的电机10;所述电机10通过连接件11固定在箱体1的后端盖12内。As shown in Figure 1 to Figure 4. The utility model utilizes a high-speed rotating tail gas solid particle purifier, including a
所述短滤芯4、长滤芯7的轴线重合。The axes of the
所述长滤芯7和短滤芯4为布满孔洞的不锈钢筒;可以很方便的拆卸下来清洗和更换,可以循环使用,成本低,性价比高。The
所述箱体1为圆筒状箱体;所述分离叶轮8采用百叶窗式叶轮。The
所述分离叶轮8与电机10的转轴过盈配合。分离叶轮8选择耐腐蚀的不锈钢作为制作材料。The
所述电机10还包括一个外壳9,外壳9材料选择为不锈钢,不易变形。The
短金属石棉网层5和长金属石棉网层6,在二次过滤中可以耐高温,其次,可以起到过滤的作用且有很好的透气性,分离颗粒之后的尾气可以很好的穿过金属石棉网(短金属石棉网层5和长金属石棉网层6)而从净化器的排气口自然排出。The short metal
以下结合图1至图4,简述本专利工作过程:Below in conjunction with Fig. 1 to Fig. 4, briefly describe the working process of this patent:
本实用新型(利用高速旋转的尾气固体颗粒净化器)通过进气口2和排气口3可方便的连接在柴油机车的尾气排气管路上。工作时,电机10接线联通之后,未净化的尾气通过进气口2进入到分离叶轮8的内表面及长滤芯7,分离叶轮8由高速电机10驱动而高速旋转,于是尾气中的固态和液态颗粒将在分离叶轮8的离心力的作用下沿着分离叶轮8内表面沉积,分离叶轮8内表面周边已净化碳烟颗粒的尾气在分离叶轮8的三维叶片导流的作用下,迅速向分离叶轮8周边的长滤芯7流动,穿过长滤芯7的孔洞,经由长金属石棉网层6二次过滤,滤去经过分离叶轮8之后的尾气中的水分及残余颗粒物,再穿过短石棉网层5和短滤芯4,经出气口3排出;The utility model (using a high-speed rotating tail gas solid particle purifier) can be conveniently connected to the tail gas exhaust pipeline of a diesel locomotive through the
二次过滤机构可定期拆卸对尾气沉淀物进行清理。达到节能减排目的的同时,也减少大量固体颗粒的排放,有效缓解温室效应,有利于低碳生活的推进和环境质量的进一步改善。The secondary filter mechanism can be disassembled regularly to clean up the exhaust gas sediment. While achieving the purpose of energy saving and emission reduction, it also reduces the emission of a large number of solid particles, effectively alleviates the greenhouse effect, and is conducive to the promotion of low-carbon life and the further improvement of environmental quality.
如上所述便可较好的实现本实用新型。As mentioned above, the utility model can be better realized.
本实用新型的实施方式并不受上述实施例的限制,其他任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The implementation of the present utility model is not limited by the above-mentioned examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present utility model should be equivalent replacement methods. Included within the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103266935A (en) * | 2013-05-24 | 2013-08-28 | 华南理工大学 | Tail gas solid particle purifier utilizing high-speed rotation |
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| CN103266935A (en) * | 2013-05-24 | 2013-08-28 | 华南理工大学 | Tail gas solid particle purifier utilizing high-speed rotation |
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Granted publication date: 20131113 Termination date: 20160524 |