CN203283661U - Carbon fiber composite tank and manufacturing process - Google Patents

Carbon fiber composite tank and manufacturing process Download PDF

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Publication number
CN203283661U
CN203283661U CN2013203291616U CN201320329161U CN203283661U CN 203283661 U CN203283661 U CN 203283661U CN 2013203291616 U CN2013203291616 U CN 2013203291616U CN 201320329161 U CN201320329161 U CN 201320329161U CN 203283661 U CN203283661 U CN 203283661U
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CN
China
Prior art keywords
tank
carbon fiber
fiber composite
outlets
connection
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2013203291616U
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Chinese (zh)
Inventor
程显军
Original Assignee
程显军
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Filing date
Publication date
Application filed by 程显军 filed Critical 程显军
Priority to CN2013203291616U priority Critical patent/CN203283661U/en
Application granted granted Critical
Publication of CN203283661U publication Critical patent/CN203283661U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

Provided are a carbon fiber composite tank and a manufacturing process. The carbon fiber composite tank is composed of a tank body, crawling ladders arranged at the two ends of the tank body, an inlet, outlets and flanges, wherein the inlet and the outlets are formed in the tank body, and the flanges are arranged on the inlet and the outlets respectively. The carbon fiber composite tank is characterized in that the inside of the tank body is supported through a steel frame, the inlet and the outlets of the tank body are combined with the flanges, and the two ends of the tank body are provided with the crawling ladders respectively; the inside of the tank body is provided with steel plates for support, the inlet and the outlets are respectively provided with a connection section, connection holes are formed in the connection section of the inlet and the connection sections of the outlets respectively in an opposite mode, each flange comprises a connecting pipe and a flange vertically extending from one end of the connecting pipe, the connecting pipes are oppositely provided with connection holes which are matched with the connection hole in the connection section of the inlet and the connection holes in the connection sections of the outlets respectively, and the connection holes are correspondingly connected through carbon fiber pins 4. The carbon fiber composite tank has the prominent advantages of being strong in strength, large in specific modulus, low in density, good in vibration resistance, excellent in anti-fatigue performance, good in environment tolerance, large in design freedom degree and the like.

Description

Carbon fiber composite material tank body and manufacture craft
Technical field
The utility model relates to field of compound material, specifically relates to a kind of carbon fiber composite material tank body and manufacture craft.
Background technology
The groove tank car is the transport vehicle that car body is tank shape, be used for loading and transporting various liquid, liquefied gas, Powdered and pulpous state goods etc., these goods comprise gasoline, crude oil, various viscous oil, vegetable oil, liquefied ammonia, alcohol, water, various acid-base class liquid, cement lead oxide powder etc.The groove tank car occupies very consequence in transit, accounts for 18% of lorry sum.Existing groove tank car uses material mainly take metal as main, and for guaranteeing the carrying capacity of groove tank car, the groove tank car take steel as material is with the increase of load-carrying capacity, and the tank body wall thickness also increases thereupon, and this makes the Steel material transfer cask from great, and carrying capacity reduces, and energy consumption is large.
Summary of the invention
In order to overcome above-mentioned deficiency, main purpose of the present utility model aim to provide a kind of novel, intensity is high, quality is light, and can provide more carbon fiber composite material tank body and the manufacture craft of high practicability.Carbon fiber composite material has many excellent performance such as intensity is high, specific modulus is large, density is low, anti-vibration resistance is good, fatigue resistance is superior, environmental resistance is good, Design freedom is large.
The technical solution of the utility model is: a kind of carbon fiber composite material tank body and manufacture craft are by tank body and be located on the cat ladder, tank body at tank body two ends and be comprised of the flange on in/out mouth and in/out mouth.It is characterized in that described tank interior adopts steelframe to support, the in/out mouth of this tank body is combined with flange, and the tank body two ends are provided with cat ladder; Wherein tank interior is provided with the steel plate support, and the in/out mouth is provided with linkage section, all relatively is provided with connecting bore on each linkage section; Described flange comprises connection pipe and, from a vertically extending flange of end of this connection pipe, relatively is provided with connecting bore on described connection pipe, with the connecting bore that arranges on in/out mouth linkage section, matches, and with carbon fiber pin 4, connects.
Above-mentioned flange and pin are carbon fiber composite material and make.
Described tank body is made by carbon fiber composite material, is respectively from inside to outside anticorrosion coating, carbon fiber composite material layer, local enhancement layer, external protection.Wherein the carbon fiber composite material layer is to utilize epoxy-resin systems by plain weave cloth and unidirectional cloth, and by the moulding of certain design angle wound and solidified.
The every square meter weight of above-mentioned carbon fiber plain weave cloth and unidirectional cloth is 200g.
The utility model carbon fiber composite material tank body two sides is negative camber, and interior the pressure, second avoid liquid in transportation to impact and produce resonance end face first.
The technical scheme of carbon fiber composite material tank body and manufacture craft is compared with traditional metal can, has following advantage:
(1) the groove tank of being made by carbon fiber composite material of the present invention takes full advantage of the performances such as the strength-to-density ratio (be about steel 7 times), specific modulus (being about the 2-3 of steel doubly) of carbon fiber composite material excellence, not only can improve mechanical strength and the resistant to corrosion performance of tank body, when reducing tank body metallic material consumption, greatly alleviate the deadweight of groove tank, carbon fiber composite material groove tank is than metallic channel tank loss of weight more than 50%; Can significantly improve the carrying capacity of groove tank car, reduce oil consumption and carbon-dioxide emission, have the raising profit of operation, the double benefit of environmental contamination reduction.
(2) can make tank body have fabulous mechanical strength and leak tightness by Wrapping formed enhancement layer, reduced the possibility that outside destroy effect lower tank breaks, also reduce simultaneously the probability that occurs leakage and seepage in daily transportation, had higher safety.
Description of drawings
Fig. 1 is the schematic diagram of the utility model carbon fiber composite material tank body.
Fig. 2 is the utility model carbon fiber composite material tank body upper end schematic diagram.
Fig. 3 is the utility model material structure schematic diagram.
The specific embodiment
A kind of carbon fiber composite material tank body and manufacture craft are by tank body 1 and be located on the cat ladder 2, tank body at tank body 1 two ends by outlet/entrance and the flange that exports on 5/ entrance 3 and formed.It is characterized in that described tank interior adopts steel plate to support 6, the in/out mouth of this tank body 1 is combined with flange, and the in/out mouth is provided with linkage section, all relatively is provided with connecting bore on each linkage section; Described flange comprises connection pipe and, from a vertically extending flange of end of this connection pipe, relatively is provided with connecting bore on described connection pipe, with the connecting bore that arranges on in/out mouth linkage section, matches, and with carbon fiber pin 4, connects.
Described tank body is made by carbon fiber composite material, is respectively from inside to outside anticorrosion coating 7, carbon fiber composite material layer 8, local enhancement layer 9, external protection 10.Wherein the carbon fiber composite material layer is to utilize epoxy-resin systems by plain weave cloth and unidirectional cloth, and by the moulding of certain design angle wound and solidified.

Claims (3)

1. carbon fiber composite material tank body and manufacture craft are by tank body be located on the cat ladder, tank body at tank body two ends and be comprised of the flange on in/out mouth and in/out mouth; It is characterized in that described tank interior adopts steelframe to support, the in/out mouth of this tank body is combined with flange, and the tank body two ends are provided with cat ladder; Wherein tank interior is provided with the steel plate support, and the in/out mouth is provided with linkage section, all relatively is provided with connecting bore on each linkage section.
2. carbon fiber composite material tank body according to claim 1 and manufacture craft, is characterized in that: be made by carbon fiber composite material, be respectively from inside to outside anticorrosion coating, carbon fiber composite material layer, local enhancement layer, external protection; Wherein the carbon fiber composite material layer is to utilize epoxy-resin systems by plain weave cloth and unidirectional cloth, and by the moulding of certain design angle wound and solidified.
3. carbon fiber composite material tank body according to claim 1 and manufacture craft, it is characterized in that: the every square meter weight of carbon fiber plain weave cloth and unidirectional cloth is 200g.
CN2013203291616U 2013-06-08 2013-06-08 Carbon fiber composite tank and manufacturing process Expired - Fee Related CN203283661U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013203291616U CN203283661U (en) 2013-06-08 2013-06-08 Carbon fiber composite tank and manufacturing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013203291616U CN203283661U (en) 2013-06-08 2013-06-08 Carbon fiber composite tank and manufacturing process

Publications (1)

Publication Number Publication Date
CN203283661U true CN203283661U (en) 2013-11-13

Family

ID=49540035

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2013203291616U Expired - Fee Related CN203283661U (en) 2013-06-08 2013-06-08 Carbon fiber composite tank and manufacturing process

Country Status (1)

Country Link
CN (1) CN203283661U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103738610A (en) * 2013-12-16 2014-04-23 金川集团股份有限公司 Manufacturing method for enhancing axial strength of structural layers of glass fiber reinforced plastics storage tank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103738610A (en) * 2013-12-16 2014-04-23 金川集团股份有限公司 Manufacturing method for enhancing axial strength of structural layers of glass fiber reinforced plastics storage tank

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GR01 Patent grant
C14 Grant of patent or utility model
PP01 Preservation of patent right

Effective date of registration: 20160804

Granted publication date: 20131113

RINS Preservation of patent right or utility model and its discharge
PD01 Discharge of preservation of patent

Date of cancellation: 20170804

Granted publication date: 20131113

PD01 Discharge of preservation of patent
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131113

Termination date: 20170608

CF01 Termination of patent right due to non-payment of annual fee