CN203271944U - Cylinder pad with skeleton rubber sealing rings - Google Patents

Cylinder pad with skeleton rubber sealing rings Download PDF

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Publication number
CN203271944U
CN203271944U CN 201320320765 CN201320320765U CN203271944U CN 203271944 U CN203271944 U CN 203271944U CN 201320320765 CN201320320765 CN 201320320765 CN 201320320765 U CN201320320765 U CN 201320320765U CN 203271944 U CN203271944 U CN 203271944U
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skeleton
metal
rubber sealing
gasket body
gasket
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Expired - Lifetime
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CN 201320320765
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Chinese (zh)
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范岚岚
刘冰
姚章涛
丁彬
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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Abstract

一种带有骨架橡胶密封圈的缸垫,其技术方案为:一种带有骨架橡胶密封圈的缸垫,包括金属垫片本体,所述金属垫片本体焊接固定有金属骨架,所述金属骨架两侧均硫化橡胶密封圈,所述金属骨架与垫片本体之间留有一定的间隙,所述垫片本体上与金属骨架焊接的位置减薄预留有焊接位,所述金属骨架在所述垫片本体厚度方向的中心位置,所述金属骨架同一位置的两侧橡胶密封圈厚度相同。本实用新型结构简单、设计合理、成本低、密封可靠性高,能够实现在没有足够的轴向力的情况下的可靠密封。

A cylinder gasket with a skeleton rubber sealing ring, its technical solution is: a cylinder gasket with a skeleton rubber sealing ring, comprising a metal gasket body, the metal gasket body is welded and fixed with a metal skeleton, and the metal gasket body is welded and fixed with a metal skeleton. There are vulcanized rubber sealing rings on both sides of the skeleton. There is a certain gap between the metal skeleton and the gasket body. The welding position on the gasket body and the metal skeleton is thinned and a welding position is reserved. The central position in the thickness direction of the gasket body, and the thickness of the rubber sealing rings on both sides of the same position of the metal skeleton is the same. The utility model has the advantages of simple structure, reasonable design, low cost and high sealing reliability, and can realize reliable sealing without sufficient axial force.

Description

一种带有骨架橡胶密封圈的缸垫A cylinder gasket with a skeleton rubber sealing ring

技术领域 technical field

本实用新型为一种带有骨架橡胶密封圈的缸垫。  The utility model relates to a cylinder gasket with a skeleton rubber sealing ring. the

背景技术 Background technique

整体式气缸盖因其刚性好,已普遍应用于各种柴油机。一般整体式缸盖上都留有齿轮室的空间,与缸体之间的密封需要同时考虑。因此对于整体式的缸垫需要同时考虑齿轮室的密封。燃烧室孔周围有4到6个高强度螺栓,有足够的轴向力,一般用缸孔周围的压波来实现高温高压燃烧气体的密封。而齿轮室端要密封的是低压机油,如采用齿轮室孔周围压波,则需要额外的缸盖螺栓来产生很高的轴向力,大大增加了成本,从空间布置上也受到一定的限值,同时由于齿轮室空腔面积较大,且形状不规则,采用压波来密封的话可靠性降低。 The integral cylinder head has been widely used in various diesel engines because of its good rigidity. Generally, there is space for the gear chamber on the integral cylinder head, and the seal between the cylinder head and the cylinder body needs to be considered at the same time. Therefore, it is necessary to consider the sealing of the gear chamber at the same time for the integral cylinder gasket. There are 4 to 6 high-strength bolts around the combustion chamber hole, which have sufficient axial force. Generally, the pressure wave around the cylinder hole is used to seal the high-temperature and high-pressure combustion gas. The gear chamber end needs to be sealed with low-pressure engine oil. If the pressure wave around the gear chamber hole is used, additional cylinder head bolts are required to generate high axial force, which greatly increases the cost and is also limited in terms of space layout. At the same time, due to the large cavity area and irregular shape of the gear chamber, the reliability will be reduced if the pressure wave is used to seal.

发明内容 Contents of the invention

本实用新型针对现有技术的不足,提供一种带有骨架橡胶密封圈的缸垫的技术方案,本实用新型结构简单、设计合理、成本低、密封可靠性高,能够实现在没有足够的轴向力的情况下的可靠密封。 Aiming at the deficiencies of the prior art, the utility model provides a technical scheme of a cylinder gasket with a skeleton rubber sealing ring. The utility model has simple structure, reasonable design, low cost and high sealing reliability, and can be realized in the absence of sufficient shaft Reliable sealing in case of force.

本实用新型是通过如下技术措施实现的:一种带有骨架橡胶密封圈的缸垫,包括金属垫片本体,所述金属垫片本体焊接固定有金属骨架,所述金属骨架两侧均硫化橡胶密封圈,所述金属骨架与垫片本体之间留有一定的间隙,所述垫片本体上与金属骨架焊接的位置减薄预留有焊接位,所述金属骨架在所述垫片本体厚度方向的中心位置,所述金属骨架同一位置的两侧橡胶密封圈厚度相同。  The utility model is realized through the following technical measures: a cylinder gasket with a skeleton rubber sealing ring, including a metal gasket body, the metal gasket body is welded and fixed with a metal skeleton, and both sides of the metal skeleton are vulcanized rubber seals There is a certain gap between the metal skeleton and the gasket body, and the welding position on the gasket body is thinned to reserve a welding position, and the metal skeleton is in the thickness direction of the gasket body The central position of the metal frame, the thickness of the rubber sealing rings on both sides of the same position of the metal skeleton is the same. the

本实用新型的具体特点还有,上述金属骨架与垫片本体之间的间隙不大于0.5mm。 The specific feature of the utility model is that the gap between the above-mentioned metal skeleton and the gasket body is not greater than 0.5mm.

本实用新型的具体特点还有,上述垫片本体与金属骨架之间的焊点有3-5个。 The specific feature of the utility model is that there are 3-5 solder joints between the gasket body and the metal frame.

本实用新型的有益效果为:1)在一个金属骨架上双面硫化橡胶密封圈;2)金属骨架两侧的橡胶密封圈的形状和大小完全相同,以保证相同的密封效果;3)在焊点位置,本体上的厚度减薄,预留焊接位置,使金属骨架在垫片厚度方向上位于垫片本体的中心位置。以防止焊接后厚度增加,出现高点,进而影响密封。金属骨架位于本体的中心可使两侧达到相同的密封效果;4)硫化了橡胶密封圈的金属骨架多点焊接到缸垫本体上;5)金属骨架与本体之间保留有一定的间隙0-0.5mm,预留变形引起的空间,防止产生高点,影响其密封效果。6)在远离螺栓的位置,随着轴向力的进一步减小,逐渐的增加橡胶密封圈的厚度,已补偿轴向力减小引起的变形差异,图5、图6可知,H2>H1。 The beneficial effects of the utility model are: 1) double-sided vulcanized rubber sealing rings on a metal frame; 2) the shape and size of the rubber sealing rings on both sides of the metal frame are exactly the same to ensure the same sealing effect; The position, the thickness of the body is reduced, and the welding position is reserved, so that the metal skeleton is located in the center of the gasket body in the thickness direction of the gasket. In order to prevent the thickness from increasing after welding, there will be high points, which will affect the sealing. The metal frame is located in the center of the body to achieve the same sealing effect on both sides; 4) The metal frame with vulcanized rubber seal rings is welded to the cylinder gasket body at multiple points; 5) There is a certain gap between the metal frame and the body 0- 0.5mm, reserve space caused by deformation to prevent high points from affecting its sealing effect. 6) At the position away from the bolt, as the axial force further decreases, the thickness of the rubber sealing ring is gradually increased to compensate for the deformation difference caused by the decrease of the axial force. It can be seen from Figure 5 and Figure 6 that H2>H1.

通过以上的设计,在不需要增加额外的缸盖螺栓的情况下,可实现整体式缸垫上齿轮室空间的低压机油的密封,该结构简便、可靠、成本低、易实现。此种通过焊接带有橡胶材料的骨架实现低压密封的结构可广泛应用于机械行业的密封。 Through the above design, the low-pressure engine oil in the space of the gear chamber on the integral cylinder gasket can be sealed without adding additional cylinder head bolts. The structure is simple, reliable, low-cost and easy to implement. This kind of structure that realizes low-pressure sealing by welding the skeleton with rubber material can be widely used in the sealing of machinery industry.

附图说明 Description of drawings

图1为带有骨架橡胶密封圈的缸垫结构图。 Figure 1 is a structural diagram of a cylinder gasket with a skeleton rubber seal.

图2为带有骨架橡胶密封圈的缸垫的局部放大图。 Figure 2 is a partially enlarged view of a cylinder gasket with a skeleton rubber sealing ring.

图3为带有骨架橡胶密封圈的缸垫在焊点X位置的放大图。 Figure 3 is an enlarged view of the cylinder gasket with a skeleton rubber sealing ring at the X position of the welding point.

图4为带有骨架橡胶密封圈的缸垫在焊点位置的A-A剖面图。 Figure 4 is the A-A cross-sectional view of the cylinder gasket with the skeleton rubber sealing ring at the welding point.

图5为图2中的B-B剖面图。 Fig. 5 is a B-B sectional view in Fig. 2 .

图6为图2中的C-C剖面图。 FIG. 6 is a cross-sectional view of C-C in FIG. 2 .

图中:1、垫片本体,101、燃烧孔,102、螺栓孔,103、齿轮室,104、定位孔,2、橡胶密封圈,3、金属骨架,4、焊接位,5、间隙。 Among the figure: 1, gasket body, 101, combustion hole, 102, bolt hole, 103, gear chamber, 104, positioning hole, 2, rubber sealing ring, 3, metal skeleton, 4, welding position, 5, gap.

具体实施方式 Detailed ways

为能清楚说明本方案的技术特点,下面通过一个具体实施方式,对本方案进行阐述。 In order to clearly illustrate the technical features of the solution, the solution will be described below through a specific implementation manner.

如附图,一种带有骨架橡胶密封圈的缸垫,包括金属垫片本体1,所述金属垫片本体1焊接固定有金属骨架3,所述金属骨架3两侧均硫化橡胶密封圈2,所述金属骨架3与垫片本体1之间留有一定的间隙,间隙不大于0.5mm,所述垫片本体1上与金属骨架3焊接的位置减薄预留有焊接位,所述金属骨架3在所述垫片本体1厚度方向的中心位置,所述金属骨架3同一位置的两侧橡胶密封圈2厚度相同。其中,垫片本体1与金属骨架3之间的焊点有3-5个。在远离缸盖螺栓的位置,逐渐的增加橡胶密封圈2的厚度,以保证最佳的密封效果。在靠近缸盖螺栓的一侧,橡胶密封圈2的厚度为H1,在远离缸盖螺栓的一次橡胶密封圈2的厚度为H2,中间区域厚度逐渐过渡,如图所示,H2>H1。 As shown in the accompanying drawings, a cylinder gasket with a skeleton rubber sealing ring includes a metal gasket body 1, the metal gasket body 1 is welded and fixed with a metal skeleton 3, and rubber sealing rings 2 are vulcanized on both sides of the metal skeleton 3, There is a certain gap between the metal skeleton 3 and the gasket body 1, the gap is not more than 0.5mm, and the welding position on the gasket body 1 and the metal skeleton 3 is thinned and a welding position is reserved, and the metal skeleton 3. At the central position in the thickness direction of the gasket body 1, the rubber sealing rings 2 on both sides of the same position of the metal skeleton 3 have the same thickness. Among them, there are 3-5 welding spots between the gasket body 1 and the metal frame 3 . At the position away from the cylinder head bolts, gradually increase the thickness of the rubber sealing ring 2 to ensure the best sealing effect. On the side close to the cylinder head bolts, the thickness of the rubber sealing ring 2 is H1, and on the side away from the cylinder head bolts, the thickness of the primary rubber sealing ring 2 is H2, and the thickness of the middle area gradually transitions, as shown in the figure, H2>H1.

本实用新型未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述,当然,上述说明并非是对本实用新型的限制,本实用新型也并不仅限于上述举例,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。 The undescribed technical features of the utility model can be realized by or using the prior art, so they will not be repeated here. Of course, the above description is not a limitation of the utility model, and the utility model is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary skilled persons within the essential scope of the present utility model shall also belong to the protection scope of the present utility model.

Claims (3)

1.一种带有骨架橡胶密封圈的缸垫,包括金属垫片本体,其特征是,所述金属垫片本体焊接固定有金属骨架,所述金属骨架两侧均硫化橡胶密封圈,所述金属骨架与垫片本体之间留有一定的间隙,所述垫片本体上与金属骨架焊接的位置减薄预留有焊接位,所述金属骨架在所述垫片本体厚度方向的中心位置,所述金属骨架同一位置的两侧橡胶密封圈厚度相同。 1. A cylinder gasket with a skeleton rubber sealing ring, comprising a metal gasket body, characterized in that, the metal gasket body is welded and fixed with a metal skeleton, the rubber sealing rings are vulcanized on both sides of the metal skeleton, and the metal gasket body There is a certain gap between the skeleton and the gasket body, and the position of the gasket body welded with the metal skeleton is thinned to reserve a welding position, and the metal skeleton is at the center of the thickness direction of the gasket body, so The rubber sealing rings on both sides at the same position of the metal skeleton have the same thickness. 2.根据权利要求1所述的带有骨架橡胶密封圈的缸垫,其特征是,所述金属骨架与垫片本体之间的间隙不大于0.5mm。 2. The cylinder gasket with a skeleton rubber sealing ring according to claim 1, wherein the gap between the metal skeleton and the gasket body is not greater than 0.5mm. 3.根据权利要求1所述的带有骨架橡胶密封圈的缸垫,其特征是,所述垫片本体与金属骨架之间的焊点有3-5个。 3. The cylinder gasket with skeleton rubber sealing ring according to claim 1, wherein there are 3-5 welding spots between the gasket body and the metal skeleton.
CN 201320320765 2013-06-05 2013-06-05 Cylinder pad with skeleton rubber sealing rings Expired - Lifetime CN203271944U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113586279A (en) * 2021-08-25 2021-11-02 一汽解放汽车有限公司 Oil pan sealing structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113586279A (en) * 2021-08-25 2021-11-02 一汽解放汽车有限公司 Oil pan sealing structure

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Granted publication date: 20131106