CN203269927U - CIP (Computer-Integrated Production) device on top of fermentation tank - Google Patents

CIP (Computer-Integrated Production) device on top of fermentation tank Download PDF

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Publication number
CN203269927U
CN203269927U CN 201320298389 CN201320298389U CN203269927U CN 203269927 U CN203269927 U CN 203269927U CN 201320298389 CN201320298389 CN 201320298389 CN 201320298389 U CN201320298389 U CN 201320298389U CN 203269927 U CN203269927 U CN 203269927U
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cip
switch valve
automatic switch
fermenter
fermentation tank
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CN 201320298389
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李家荣
王茜
俞学锋
李知洪
余明华
汪星火
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ANGEL YEAST (SUIXIAN) Co Ltd
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ANGEL YEAST (SUIXIAN) Co Ltd
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Abstract

本实用新型提供了一种发酵罐顶部的CIP装置,其包括有连接于发酵罐顶的排空管道(1),所述排空管道(1)具有拐角(11),其中,在所述排空管道(1)的拐角的最底部处设置有排污管道(2),并且在排污管道(2)排出端设置有第一自动开关阀(21),在第一自动开关阀(21)与排空管道(1)之间设置有回流管道(3),所述回流管道(3)的另一端连通于发酵罐的顶部,且所述回流管道(3)上设置有第二自动开关阀(31)。采用了上述结构的发酵罐顶部的CIP装置,有效的回收了CIP清洗回收碱液,从而降低了清洗成本,减少了碱液直接对环境的污染。

Figure 201320298389

The utility model provides a CIP device on the top of a fermentation tank, which includes an emptying pipeline (1) connected to the top of the fermentation tank, and the emptying pipeline (1) has a corner (11). A sewage pipe (2) is provided at the bottom of the corner of the empty pipe (1), and a first automatic switch valve (21) is provided at the discharge end of the sewage pipe (2). A return pipe (3) is provided between the empty pipes (1), and the other end of the return pipe (3) is connected to the top of the fermenter, and a second automatic switch valve (31) is provided on the return pipe (3) ). The CIP device on the top of the fermenter with the above structure is used to effectively recover the lye from CIP cleaning, thereby reducing the cleaning cost and reducing the direct environmental pollution of the lye.

Figure 201320298389

Description

一种发酵罐顶部的CIP装置A CIP device on the top of a fermenter

技术领域technical field

本实用新型涉及一种设置于发酵罐顶部的定位清洗(CIP)装置。The utility model relates to a position cleaning (CIP) device arranged on the top of a fermentation tank.

背景技术Background technique

现有技术中发酵罐的CIP管道中,其排污管道直接设置于排空管道的下部,这种设计没有考虑环保方面的因素,排空管道定位清洗(CIP)时,碱液直接通过排污管道流到环境中,因此这种结构导致碱液大量流失,造成了碱液浪费,同时也增加了环保处理的难度。经测算,平均每天浪费浓度为2%的碱液23.8m3In the CIP pipeline of the fermenter in the prior art, the sewage pipeline is directly arranged at the lower part of the emptying pipeline. This design does not consider environmental protection factors. When the emptying pipeline is cleaned in place (CIP), the lye flows directly through the sewage pipeline. to the environment, so this structure leads to a large loss of lye, resulting in waste of lye, but also increases the difficulty of environmental protection. According to calculations, an average of 23.8m 3 of lye with a concentration of 2% is wasted every day.

因此本领域的技术人员一直留意如何改进发酵罐的CIP装置,以消除上述碱液浪费的现象。Therefore those skilled in the art always pay attention to how to improve the CIP device of the fermenter, to eliminate the above-mentioned lye waste phenomenon.

发明内容Contents of the invention

本实用新型的目的在于提供一种能够解决上述问题的发酵罐顶部的CIP装置。The purpose of this utility model is to provide a CIP device on the top of a fermenter that can solve the above problems.

为了实现上述目的,本实用新型所述的发酵罐顶部的CIP装置采用了如下技术方案:一种发酵罐顶部的CIP装置,其包括有:连接于发酵罐顶的排空管道,所述排空管道具有拐角,其中,在所述排空管道的拐角的最底部处设置有排污管道,并且在排污管道排出端设置有第一自动开关阀,在第一自动开关阀与排空管道之间设置有回流管道,所述回流管道的另一端连通于发酵罐的顶部,且所述回流管道上设置有第二自动开关阀。In order to achieve the above object, the CIP device at the top of the fermenter described in the utility model adopts the following technical scheme: a CIP device at the top of the fermenter, which includes: an emptying pipeline connected to the top of the fermenter, the emptying The pipeline has a corner, wherein a sewage pipeline is arranged at the bottom of the corner of the emptying pipeline, and a first automatic on-off valve is arranged on the discharge end of the sewage pipeline, and a first automatic on-off valve is arranged between the first automatic on-off valve and the emptying pipeline. There is a return pipeline, the other end of which is communicated with the top of the fermenter, and a second automatic on-off valve is arranged on the return pipeline.

进一步地,所述第一自动开关阀在常规工作状态下为打开状态,在定位清洗状态下为闭合状态;所述第二自动开关阀在常规状态下为常闭状态,在定位清洗(CIP)状态下为常开状态。Further, the first automatic on-off valve is in the open state in the normal working state, and is in the closed state in the position cleaning state; the second automatic on-off valve is in the normally closed state in the normal state, and is in the position cleaning (CIP) state. The status is normally open.

上述结构的发酵罐顶部的CIP装置实施后,有效的回收了CIP清洗回收碱液,从而降低了清洗成本,减少了碱液直接对环境的污染。After the implementation of the CIP device on the top of the fermenter with the above structure, the CIP cleaning and recovery of lye is effectively recovered, thereby reducing the cleaning cost and reducing the direct pollution of the lye to the environment.

附图说明Description of drawings

图1为本实用新型所述发酵罐顶部的CIP装置的结构示意简图。Fig. 1 is a schematic diagram of the structure of the CIP device on the top of the fermenter described in the present invention.

具体实施方式Detailed ways

为了更好的理解本实用新型的目的,结构特点以及功能,下面结合附图对本实用新型的优选实施方式的结构、工作过程以及功能进行详细描述。In order to better understand the purpose, structural features and functions of the utility model, the structure, working process and functions of the preferred embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings.

图1为本实用新型所述发酵罐顶部的CIP装置的结构示意简图,如图所示,所述发酵罐顶部的CIP装置包括有:连接于发酵罐顶的排空管道1,所述排空管道1具有拐角11,所述排空管道1将炉内经过净化的空气排出到空气中,而经过净化留置到拐角1处的残留物,需要定期清洗;所述排空管道1拐角11的最底部处设置有排污管道2,并且在排污管道2排出端设置有第一自动开关阀21,该第一自动开关阀在常规状态时,保持常开,在定位清洗(CIP)时,保持常闭;在第一自动开关阀21与排空管道1之间设置有回流管道3,所述回流管道3的另一端连通于发酵罐的顶部,且所述回流管道3上设置有第二自动开关阀31,所述第二自动开关阀31在常规状态时,保持常闭,在定位清洗(CIP)时,保持常开;Fig. 1 is the schematic diagram of the structure of the CIP device at the top of the fermenter described in the utility model, as shown in the figure, the CIP device at the top of the fermenter includes: an emptying pipeline 1 connected to the top of the fermenter, the exhaust The empty pipe 1 has a corner 11, the emptying pipe 1 discharges the purified air in the furnace into the air, and the residue left in the corner 1 after purification needs to be cleaned regularly; the corner 11 of the emptying pipe 1 There is a sewage pipe 2 at the bottom, and a first automatic on-off valve 21 is set on the discharge end of the sewage pipe 2. The first automatic on-off valve is kept open in the normal state, and kept in the normal state during cleaning in place (CIP). closed; between the first automatic switch valve 21 and the emptying pipeline 1, a return pipeline 3 is provided, the other end of the return pipeline 3 communicates with the top of the fermenter, and the second automatic switch is provided on the return pipeline 3 The valve 31, the second automatic switch valve 31 is kept normally closed in the normal state, and kept normally open in the position cleaning (CIP);

下面结合上述结构,描述一下本实用新型所述发酵罐顶部的CIP装置的实施过程,在改造现有技术发酵罐顶部的CIP装置时,首先,测算灌顶排污管道的实际排放流速、流量;然后,依据检测数据做设备选型和工程设计;接着,依据工艺CIP清洗要求增加新的PLC控制程序,现场改造完毕后更新控制程序;最后,验收改造工程是否能够正常运行,即在常规工作状态下,打开第一自动开关阀21,闭合第二自动开关阀,残留在排空管道中的废弃液体可以通过排污管道2排走;在CIP清洗过程中,闭合第一自动开关阀21,打开第二自动开关阀,碱液可以在排空管道1和回流管道3中循环从而实现排空设备的测地清洗和碱液的循环利用。Below in conjunction with the above-mentioned structure, describe the implementation process of the CIP device at the top of the fermenter described in the utility model, when transforming the CIP device at the top of the fermenter in the prior art, at first, measure and calculate the actual discharge flow velocity and the flow rate of the irrigation top sewage pipeline; then, Make equipment selection and engineering design based on the test data; then, add a new PLC control program according to the process CIP cleaning requirements, and update the control program after the on-site renovation is completed; finally, check whether the renovation project can operate normally, that is, under normal working conditions, Open the first automatic on-off valve 21, close the second automatic on-off valve, the waste liquid remaining in the emptying pipeline can be drained through the sewage pipeline 2; in the CIP cleaning process, close the first automatic on-off valve 21, open the second automatic on-off valve Open and close the valve, the lye can circulate in the emptying pipe 1 and the return pipe 3 so as to realize the geodesic cleaning of the emptying equipment and the recycling of the lye.

设置了回流管道的发酵罐顶部的CIP装置能够对CIP清洗碱液进行有效的回收,从而降低了清洗成本,减少了碱液直接对环保的冲击。The CIP device on the top of the fermenter equipped with a return pipeline can effectively recover the CIP cleaning lye, thereby reducing the cleaning cost and reducing the direct impact of the lye on the environment.

以上所述仅是本实用新型所述的发酵罐顶部的CIP装置的一种优选实施方式,应当指出,对于相关领域的技术人员来说,在不脱离本实用新型原理的前提下,做出的细微变型和改进,也应视为属于本实用新型的保护范围。The above is only a preferred embodiment of the CIP device at the top of the fermenter described in the present invention. It should be pointed out that for those skilled in the art, the Minor modifications and improvements should also be considered as belonging to the protection scope of the present utility model.

Claims (2)

1. the CIP device at a fermentor tank top, it includes the emptying pipe (1) that is connected in the fermentation tank deck, described emptying pipe (1) has turning (11), it is characterized in that, bottommost place at the turning of described emptying pipe (1) is provided with blow-off line (2), and be provided with the first automatic switch valve (21) at blow-off line (2) outlet end, be provided with reflux line (3) between the first automatic switch valve (21) and emptying pipe (1), the other end of described reflux line (3) is communicated in the top of fermentor tank, and be provided with the second automatic switch valve (31) on described reflux line (3).
2. the CIP device at fermentor tank as claimed in claim 1 top, is characterized in that, described the first automatic switch valve (21) is open mode under the routine work state, is closure state under location cleaning state; Described the second automatic switch valve (31) is normally off under conventional state, is normally open under location cleaning state.
CN 201320298389 2013-05-27 2013-05-27 CIP (Computer-Integrated Production) device on top of fermentation tank Expired - Lifetime CN203269927U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105363237A (en) * 2015-11-27 2016-03-02 北京首钢朗泽新能源科技有限公司 Clean-in-place system for distillation device, preparation for cleaning liquid, and cleaning method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105363237A (en) * 2015-11-27 2016-03-02 北京首钢朗泽新能源科技有限公司 Clean-in-place system for distillation device, preparation for cleaning liquid, and cleaning method

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