CN203265568U - Remote-control-type nail shooting device for continuous casting billet - Google Patents
Remote-control-type nail shooting device for continuous casting billet Download PDFInfo
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- CN203265568U CN203265568U CN 201320126280 CN201320126280U CN203265568U CN 203265568 U CN203265568 U CN 203265568U CN 201320126280 CN201320126280 CN 201320126280 CN 201320126280 U CN201320126280 U CN 201320126280U CN 203265568 U CN203265568 U CN 203265568U
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- 238000009749 continuous casting Methods 0.000 title claims abstract description 20
- 238000010304 firing Methods 0.000 claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 239000003721 gunpowder Substances 0.000 claims abstract description 6
- 238000012545 processing Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 abstract description 17
- 238000005259 measurement Methods 0.000 abstract description 10
- 238000007789 sealing Methods 0.000 abstract description 6
- 238000009628 steelmaking Methods 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 238000007711 solidification Methods 0.000 description 8
- 230000008023 solidification Effects 0.000 description 8
- 230000006378 damage Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
一种遥控式连铸坯射钉装置,属于炼钢连铸技术领域。其特征是钢钉、火药包、撞针、卡箍、弹簧、弹簧卡槽、电磁铁依次在本体的内腔中接连排布;紧固螺母、调距螺母分别装在本体的两端,以螺丝扣紧固;电磁铁通过电源导线与开关控制模块连接;开关控制模块与信号处理模块和信号接收模块相连接并由电源箱供电;密封毂通过螺栓与本体相连接;操作手柄位于密封毂外侧与撞针端部相连;安装电源开启按钮、复位按钮、击发按钮、纽扣电池与遥感控制模块通过线路板连接并安装在遥控器外壳内部。本实用新型实现了对连铸坯射钉的精确遥控式操作,具有设计科学,安全性强等特点。其方法简单易行,根据不同的测量位置要求,均能实现安全精确操作。
A remote-controlled continuous casting slab nailing device belongs to the technical field of steelmaking and continuous casting. It is characterized in that steel nails, gunpowder packs, firing pins, clamps, springs, spring slots, and electromagnets are successively arranged in the inner cavity of the body; Fasten the buckle; the electromagnet is connected to the switch control module through the power wire; the switch control module is connected to the signal processing module and the signal receiving module and is powered by the power box; the sealing hub is connected to the body through bolts; the operating handle is located on the outside of the sealing hub and The ends of the firing pins are connected; the power-on button, the reset button, the firing button, the button battery and the remote sensing control module are connected through a circuit board and installed inside the shell of the remote controller. The utility model realizes the precise remote-controlled operation of nailing the continuous casting slab, and has the characteristics of scientific design, strong safety and the like. The method is simple and easy, and can realize safe and precise operation according to different measurement position requirements.
Description
技术领域 technical field
本实用新型属于炼钢连铸技术领域,特别提供了一种遥控式连铸坯射钉装置,对研究炼钢连铸坯凝固过程检测具有重要意义。 The utility model belongs to the technical field of steelmaking and continuous casting, and in particular provides a remote-controlled continuous casting slab nailing device, which is of great significance for studying the solidification process detection of steelmaking and continuous casting slabs. the
背景技术 Background technique
连铸坯凝固过程是一个复杂的物理化学变化过程,对铸坯凝固组织、铸坯内部裂纹、偏析、疏松及铸坯表面质量等有着重要的影响,自连铸技术使用以来,围绕铸坯质量与铸坯凝固过程的关系进行了大量研究。对铸坯凝固过程的检测方法主要分为射钉法和向结晶器内添加FeS法,射钉技术是在二冷段采用某种特定的射钉装置,将钢钉射入处于冷却过程的铸坯中。 The solidification process of continuous casting slab is a complex physical and chemical change process, which has an important impact on the solidification structure of slab, internal cracks, segregation, porosity and surface quality of slab. The relationship with the slab solidification process has been extensively studied. The detection methods for the solidification process of the slab are mainly divided into the nail shooting method and the method of adding FeS to the crystallizer. In blank. the
目前,传统的射钉装置与方法,受诸多条件限制,人们需要在现场进行手动操作,当钢钉在铸坯表面弹射后,具有一定的不确定性,操作不当容易造成对现场人员和设备的伤害,存在较大的危险性。由于没有更好的方法与设备,只能在现场警戒,由专业人员进行射钉操作,但仍然不能排除危险性。本实用新型旨在通过设计一种特定的无线遥控式连铸坯射钉装置与方法,操作击发实现人机分离,现场人员及专业操作人员全部到达安全地点或进入掩体后,由专业操作人员通过无线遥控进行击发,射钉效果好,实验过程稳定,最大限度的保障了操作人员的安全和实验工作的高效顺利进行。 At present, the traditional nailing device and method are limited by many conditions. People need to manually operate on site. When the steel nail is ejected on the surface of the slab, there is a certain degree of uncertainty. Improper operation will easily cause damage to on-site personnel and equipment. injury, there is a greater risk. Since there is no better method and equipment, it can only be guarded at the scene, and the nailing operation is performed by professionals, but the danger cannot be ruled out. The utility model aims to design a specific wireless remote control type continuous casting slab nailing device and method, and operate firing to realize the separation of man and machine. After all the on-site personnel and professional operators arrive at a safe place or enter the bunker, the professional operators pass through. The wireless remote control is used for firing, the nail shooting effect is good, and the experimental process is stable, which ensures the safety of the operator and the efficient and smooth progress of the experimental work to the greatest extent. the
发明内容 Contents of the invention
本实用新型的目的在于提供一种连铸坯坯壳厚度测定用的射钉装置与方法,可以在高温环境中对连铸生产过程中在线连铸坯的凝固坯壳厚度进行测量。如图1所示。通过这种方法和设备,可以定量测量连铸坯壳凝固厚度,研究二冷配水与铸坯凝固之间的关系,对生产现场参数的调整、产品质量的提高和相关科学的研究提供依据。 The purpose of the utility model is to provide a nail-shooting device and method for measuring the shell thickness of continuous casting slabs, which can measure the solidified slab shell thickness of online continuous casting slabs in the high temperature environment. As shown in Figure 1. Through this method and equipment, it is possible to quantitatively measure the solidification thickness of the continuous casting slab shell, study the relationship between the secondary cooling water distribution and the slab solidification, and provide a basis for the adjustment of production site parameters, the improvement of product quality and related scientific research. the
一种遥控式连铸坯射钉装置,其特征设备包括:本体1、紧固螺母2、钢钉3、火药包4、撞针5、卡箍6、弹簧7、调距螺母8、密封毂9、开关控制模块10、信号处理模块11、信号接收模块12、电源箱13、电源导线14、操作手柄15、电磁铁16、弹簧卡槽17、电源开启按钮18、复位按钮19、击发按钮20、遥感控制模块21、遥控器外壳22、纽扣电池23。
A remote-controlled continuous casting slab nailing device, its characteristic equipment includes: a body 1, a fastening nut 2, a steel nail 3, a gunpowder bag 4, a striker 5, a clamp 6, a spring 7, an adjustable distance nut 8, and a sealing hub 9 , switch control module 10, signal processing module 11, signal receiving module 12, power box 13, power wire 14, operating handle 15, electromagnet 16, spring card slot 17, power on
以上装置部件的位置关系与连接关系如下:钢钉3、火药包4、撞针5、卡箍6、弹 簧7、弹簧卡槽17、电磁铁16依次在本体1的内腔中接连排布;紧固螺母2、调距螺母8分别装在本体1的两端,以螺丝扣紧固;电磁铁16通过电源导线14与开关控制模块10连接;开关控制模块10与信号处理模块11和信号接收模块12相连接并由电源箱13供电;密封毂9通过螺栓与本体1相连接;操作手柄15位于密封毂9外侧与撞针5端部相连;安装电源开启按钮18、复位按钮19、击发按钮20、纽扣电池23与遥感控制模块21通过线路板连接并安装在遥控器外壳22内部。
The positional relationship and connection relationship of the above device components are as follows: steel nail 3, gunpowder pack 4, firing pin 5, clamp 6, spring 7, spring clamp groove 17, electromagnet 16 are successively arranged in the inner cavity of the body 1; The fastening nut 2 and the distance adjusting nut 8 are installed at both ends of the body 1 respectively, and are fastened with turnbuckles; the electromagnet 16 is connected with the switch control module 10 through the power wire 14; the switch control module 10 is connected with the signal processing module 11 and the signal receiving module The modules 12 are connected and powered by the power supply box 13; the sealing hub 9 is connected to the body 1 through bolts; the operating handle 15 is located outside the sealing hub 9 and connected to the end of the striker 5; the power-on
一种采用上述装置的遥控式连铸坯射钉方法,在射钉时根据测量方案,在开始前将射钉装置固定在连铸坯被测量面一侧,如果测量对象为方坯或板坯,将射钉装置前端上的导孔垂直对准连铸坯测量面;如果测量对象是圆坯,将射钉装置前端上的导孔与测量点切线方向垂直对准。在开始击发前五分钟,将射钉装置的电源打开操作人员和现场人员均撤离到安全地带。在开始击发前一分钟,开启遥控器电源开关,进行倒计时,等待击发指令;到达击发时间,按下遥控器上的击发按钮,击发射钉装置,钢钉进入钢坯内部。将击发点进行标记,拆卸射钉装置,射钉结束。 A remote-controlled continuous casting slab nailing method using the above-mentioned device. According to the measurement plan during the nailing, the nailing device is fixed on the side of the continuous casting slab to be measured before starting. If the measurement object is a billet or a slab Align the guide hole on the front end of the nail shooting device vertically with the measurement surface of the continuous casting slab; if the measurement object is a round billet, align the guide hole on the front end of the nail shooting device vertically with the tangential direction of the measurement point. Five minutes before the start of firing, turn on the power of the nail shooting device and evacuate the operator and field personnel to a safe area. One minute before the start of firing, turn on the power switch of the remote control, count down, and wait for the firing command; when the firing time is reached, press the firing button on the remote control to fire the nailing device, and the steel nails enter the interior of the billet. Mark the firing point, disassemble the nailing device, and finish the nailing. the
本实用新型的优点是:①采用遥感技术,操作过程中最大限度地保证了人员安全;②通过无线电击发,准确计时,减少因操作时间延迟带来的连铸坯损耗;③设备简单便捷,易于现场携带,可操作性强。 The utility model has the advantages of: ①Using remote sensing technology, the safety of personnel can be guaranteed to the greatest extent during the operation; ②Through radio triggering, accurate timing can reduce the loss of continuous casting blanks caused by the delay in operation time; ③The equipment is simple and convenient, and it is easy to On-site portability, strong operability. the
附图说明: Description of drawings:
图1射钉装置; Figure 1 nailing device;
图2遥感控制器。 Figure 2 Remote Sensing Controller. the
附图标记包括:本体1、紧固螺母2、钢钉3、火药包4、撞针5、卡箍6、弹簧7、调距螺母8、密封毂9、开关控制模块10、信号处理模块11、信号接收模块12、电源箱13、电源导线14、操作手柄15、电磁铁16、弹簧卡槽17、电源开启按钮18、复位按钮19、击发按钮20、遥感控制模块21、遥控器外壳22、纽扣电池23。
Reference signs include: body 1, fastening nut 2, steel nail 3, gunpowder pack 4, striker 5, clamp 6, spring 7, distance adjusting nut 8, sealing hub 9, switch control module 10, signal processing module 11, Signal receiving module 12, power box 13, power wire 14, operating handle 15, electromagnet 16, spring slot 17, power on
具体实施方式 Detailed ways
实施例 Example
采用本实用新型装置与方法,对某厂生产的GCr15轴承钢200mm×200mm方坯进行在线测量连铸坯凝固厚度测量,步骤如下:①在射钉前制定测量方案,计算测量点击发时间;②将射钉装置固定在连铸坯被测量面一侧,将射钉装置前端上的导孔垂直对准连铸坯测量面;③在开始击发前五分钟,将射钉装置的电源打开;④操作人员和现场人员撤离到安全地带;⑤在开始击发前一分钟,开启遥控器电源开关,进行倒计时,等待击发指令;⑥到达 击发时间,按下遥控器上的击发按钮,击发射钉装置;⑦钢钉进入钢坯内部,将击发点进行标记;⑧拆卸射钉装置,射钉结束。 Using the device and method of the utility model, the on-line measurement of the solidification thickness of the GCr15 bearing steel 200mm×200mm square billet produced by a certain factory is carried out. The steps are as follows: ①Make a measurement plan before nailing, and calculate the triggering time of the measurement point;② Fix the nail shooting device on the side of the continuous casting slab to be measured, and align the guide hole on the front end of the nail shooting device vertically with the continuous casting slab measurement surface; ③Turn on the power of the nail shooting device five minutes before firing; ④ Evacuate the operator and on-site personnel to a safe area; ⑤ Turn on the power switch of the remote control one minute before the start of firing, count down, and wait for the firing command; ⑥ When the firing time is reached, press the firing button on the remote control to fire the nailing device; ⑦Steel nail enters the inside of the steel billet, and marks the firing point; ⑧Remove the nail shooting device, and the nail shooting ends. the
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320126280 CN203265568U (en) | 2013-03-19 | 2013-03-19 | Remote-control-type nail shooting device for continuous casting billet |
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| CN 201320126280 CN203265568U (en) | 2013-03-19 | 2013-03-19 | Remote-control-type nail shooting device for continuous casting billet |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111594A (en) * | 2013-03-19 | 2013-05-22 | 北京科技大学 | Remotely controlled continuous casting billet nail jet device and method |
| CN109883563A (en) * | 2019-03-27 | 2019-06-14 | 辽宁科技大学 | A kind of continuous casting slab surface online temperature measuring device and method |
| CN114311251A (en) * | 2020-10-10 | 2022-04-12 | 广东博智林机器人有限公司 | Steel wire cleaning mechanism and steel wire cutting plate blank device |
| CN115559311A (en) * | 2022-10-26 | 2023-01-03 | 北京华石纳固科技有限公司 | Repair device and repair method for underwater concrete layer |
-
2013
- 2013-03-19 CN CN 201320126280 patent/CN203265568U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111594A (en) * | 2013-03-19 | 2013-05-22 | 北京科技大学 | Remotely controlled continuous casting billet nail jet device and method |
| CN103111594B (en) * | 2013-03-19 | 2015-01-28 | 北京科技大学 | Remotely controlled continuous casting billet nail jet device and method |
| CN109883563A (en) * | 2019-03-27 | 2019-06-14 | 辽宁科技大学 | A kind of continuous casting slab surface online temperature measuring device and method |
| CN109883563B (en) * | 2019-03-27 | 2024-03-15 | 辽宁科技大学 | Online temperature measuring device and method for surface of continuous casting billet |
| CN114311251A (en) * | 2020-10-10 | 2022-04-12 | 广东博智林机器人有限公司 | Steel wire cleaning mechanism and steel wire cutting plate blank device |
| CN115559311A (en) * | 2022-10-26 | 2023-01-03 | 北京华石纳固科技有限公司 | Repair device and repair method for underwater concrete layer |
| CN115559311B (en) * | 2022-10-26 | 2026-04-03 | 北京华石纳固科技有限公司 | Repair device and repair method for underwater concrete layers |
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| C14 | Grant of patent or utility model | ||
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| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhang Liqiang Inventor after: Li Yihong Inventor after: Li Rui Inventor after: Bao Yanping Inventor after: Wang Min Inventor after: Peng Zun Inventor after: Zhao Lihua Inventor after: Lin Lu Inventor after: Wang Rui Inventor after: Yan Xiaobai Inventor after: Zhang Chaojie Inventor before: Zhang Liqiang Inventor before: Li Yihong Inventor before: Li Rui Inventor before: Bao Yanping Inventor before: Wang Min Inventor before: Peng Zun Inventor before: Zhao Lihua Inventor before: Lin Lu Inventor before: Wang Rui Inventor before: Yan Xiaobai Inventor before: Zhang Chaojie |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20131106 Effective date of abandoning: 20150128 |
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| RGAV | Abandon patent right to avoid regrant |
