CN203265186U - Automatic fungus bottle washing machine - Google Patents
Automatic fungus bottle washing machine Download PDFInfo
- Publication number
- CN203265186U CN203265186U CN 201320258190 CN201320258190U CN203265186U CN 203265186 U CN203265186 U CN 203265186U CN 201320258190 CN201320258190 CN 201320258190 CN 201320258190 U CN201320258190 U CN 201320258190U CN 203265186 U CN203265186 U CN 203265186U
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- Prior art keywords
- bottle
- wash
- frame
- wash bottle
- bottleneck
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000005406 washing Methods 0.000 title claims abstract description 28
- 241000233866 Fungi Species 0.000 title abstract description 4
- 241000894006 Bacteria Species 0.000 claims abstract description 30
- 239000007921 spray Substances 0.000 claims abstract description 20
- 230000001680 brushing effect Effects 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005201 scrubbing Methods 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract description 3
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000010923 batch production Methods 0.000 description 3
- 235000013405 beer Nutrition 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002361 compost Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000000638 stimulation Effects 0.000 description 1
Images
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- Cleaning In General (AREA)
Abstract
本实用新型涉及一种菌瓶自动洗瓶机，属于清洗设备技术领域。该机包括机架，机架的中部支撑洗瓶架，洗瓶架的两侧分别为洗瓶箱和出瓶架；洗瓶箱的前下部和内侧下部分别具有进瓶口和移瓶口，进瓶口处朝前延伸出两条平行的进瓶导轨，洗瓶箱内下部装有喷孔朝上的预喷淋管，移瓶口具有分别连通洗瓶架和洗瓶箱初始位置的两条平行移瓶轨道；洗瓶架的下方具有安装在可升降洗瓶台上的刷瓶器，刷瓶器具有一组分别通过垂向长转轴支撑在洗瓶台上的毛刷和通过垂向短转轴支撑在洗瓶台上的瓶口刷，出瓶架的下方安装具有朝上喷口的出瓶喷淋管。本实用新型可以一次完成成组食用菌瓶的预喷淋、刷洗、出瓶喷淋全部自动洗瓶过程，从而满足工厂化生产的使用需求。
The utility model relates to an automatic bottle washing machine for bacteria bottles, which belongs to the technical field of cleaning equipment. The machine includes a frame, the middle part of the frame supports the bottle washing rack, and the two sides of the bottle washing rack are respectively a bottle washing box and a bottle outlet rack; Two parallel bottle feeding guide rails extend forward from the bottle inlet. The lower part of the bottle washing box is equipped with a pre-spray pipe with spray holes facing upwards. There are parallel bottle-moving tracks; there is a bottle brusher installed on the liftable bottle washing table under the bottle washing rack. The bottle brusher has a group of brushes supported on the bottle washing table through vertical long shafts and The rotating shaft supports the bottle mouth brush on the bottle washing table, and the bottle outlet spray pipe with upward spout is installed under the bottle outlet rack. The utility model can complete all automatic bottle washing processes of pre-spraying, scrubbing and bottle-out spraying of groups of edible fungus bottles at one time, thereby meeting the use requirements of factory production.
Description
Technical field
The utility model relates to a kind of bottle washing machine, and especially a kind of bacterium bottle automatic bottle washing machine belongs to the cleaning equipment technical field.
Background technology
Understand according to the applicant, in edible fungus industrial production, the bottle cultivation is that automaticity is the highest, and its technological process is generally: the configuration → bottling of a compost → sterilization → cooling → inoculation → bacterium cultivation → mycelium stimulation water filling → management of producing mushroom → bottle of gathering → dig.Though above technique is very ripe, to dig bottle cleaning of later bacterium bottle and rely on craft always, cleaning efficiency is lower, both has been unfavorable for continuous production, has also strengthened labor cost.
Automatic bottle washing machine is not rarely seen in other industries such as beer, pharmacy, but in the market bottle washing machine and be not suitable for the edible mushroom wash bottle.At first, what the bacterium that medicine, beer industry will clean was bottled is liquid, and bottleneck is less, and is very high to the requirement of health, so need through links such as dipping by lye, spray, bids; And edible mushroom base-material that bottle fills is solid, and bacterium bottleneck footpath is large, and matting has the sterilization link, and twice spray and brush brush bottle need to be set.Secondly, bottle mode of advancing of medicinal bottle, beer bottle bottle washing machine is that flowing water enters, and the operational characteristic that the edible mushroom bottle is produced due to batch production need to be carried out take frame as unit wash bottle, to facilitate next round production.Therefore, the bottle washing machine on present market is not suitable for the cleaning of edible fungi bottle.
The utility model content
The purpose of this utility model is: the problem for above-mentioned prior art exists proposes a kind of bacterium bottle automatic bottle washing machine that meets the edible mushroom process characteristic, thereby lays the foundation for the suitability for industrialized production of edible mushroom.
In order to reach above purpose, the basic technical scheme of bacterium bottle automatic bottle washing machine of the present utility model is: comprise frame, the wash bottle frame is supported at the middle part of described frame, and the both sides of described wash bottle frame are respectively the wash bottle case and go out bottle stand; The front bottom of described wash bottle case and lower inside have respectively into bottleneck and move bottleneck, describedly advance bottle mouth position and extend two forward and parallel advance a bottle guide rail, in described wash bottle case, spray orifice pre-shower up is equipped with in the bottom, and the described bottleneck that moves has two capable of parallel moving bottle tracks that are communicated with respectively wash bottle frame and wash bottle case initial position; The below of described wash bottle frame has the bottle brushing device that is arranged on liftable wash bottle platform, described bottle brushing device have one group respectively by vertical long rotating shaft support the hairbrush on the wash bottle platform and by vertical short rotating shaft support the bottleneck on wash bottle platform brush, install the described below that goes out bottle stand has the bottle outlet shower of spout up.
The basic process of wash bottle is, one group of (for example 16) edible mushroom bottle is inverted to be placed on has (16) and just entangle on the plastic support plate of bottleneck, then the supporting plate frame is placed on guide rail, after pushing the wash bottle case, spraying water in pre-shower sprays in advance, is pushing to the wash bottle frame after certain hour, after rising the wash bottle platform, hairbrush enters in bottle from bottleneck, and the bottleneck brush is in bottle mouth position, and rotational automatic the completing of hairbrush and bottleneck brush scrubbed under the drive of rotating shaft.Be transplanted on out afterwards on bottle stand, bottle outlet shower water spray is completed the bottle outlet spray.This shows, the utility model can once complete edible mushroom bottle in groups pre-spray, scrub, the whole automatic bottle washing processes of bottle outlet spray, thereby satisfy the user demand that batch production is produced.
The utility model further improves, and the travelling gear (28) with the engagement of motor-driven driving gear is equipped with in the lower end of described long rotating shaft, and is equipped with the brush gear (29) of wash bottle platform upper surface; The bottleneck brush teeth wheel (30) with contiguous brush gear engagement is equipped with in described short rotating shaft.Like this, realize the counter-rotating of hairbrush and bottleneck brush with simple and direct drive mechanism, the bacterium bottle has been lagged behind by the hairbrush connection in the process of scrubbing rotate, scrubbed thereby bottleneck can be brushed all by bottleneck, obtained desirable cleaning performance.
The utility model further improves, and two are advanced to be equipped with between bottle guide rail form with it moving sets pneumatic and advance bottle push pedal (3), and the air-leg (5) towards wash bottle frame (13) is equipped with in the outside of wash bottle case (10).Like this, can by by control device, realize the automation of bacterium bottle transfer movement.
Description of drawings
Below in conjunction with accompanying drawing, the utility model is further described.
Fig. 1 is the perspective view of an embodiment of the utility model.
Fig. 2 is the sectional structure schematic diagram of Fig. 1 embodiment.
Fig. 3 is the bottle brushing device perspective view of Fig. 1 embodiment.
Fig. 4 is the interior perspective view of the wash bottle case of Fig. 1 embodiment.
Fig. 5 is the structural representation of edible mushroom bottle.
The specific embodiment
Embodiment one
The bacterium bottle automatic bottle washing machine basic structure of the present embodiment as shown in Figures 1 to 4, wash bottle frame 13 is supported at the middle part of frame 1, the both sides of wash bottle frame 13 are respectively wash bottle case 10 and go out bottle stand 37.The front bottom of wash bottle case 10 and lower inside have respectively into bottleneck and move bottleneck, advance bottle mouth position and extend two forward and parallel advance bottle guide rail 2, and the supporting plate frame of being inverted the bacterium bottle in order to guiding enters in the wash bottle case.Row's spray orifice vertically pre-shower 8 up is equipped with in the interior bottom of wash bottle case 10, carries out pre-spray and process after the bacterium bottle enters the wash bottle case.Move bottleneck and have two capable of parallel moving bottle tracks 38 that are communicated with respectively wash bottle frame 13 and wash bottle case 10 initial positions, wash bottle case 10 with move bottle track 38 and consist of moving sets, therefore can move to the wash bottle chord position with the supporting plate frame of being inverted the bacterium bottle after pre-spray and put.The below of wash bottle frame 13 has the bottle brushing device that is arranged on liftable wash bottle platform 39, this bottle brushing device have one group 16 respectively by vertical long rotating shaft support the hairbrush 32 on wash bottle platform 39 and by vertical short rotating shaft support the bottleneck on wash bottle platform 39 brush 31, after the supporting plate of being inverted the bacterium bottle moves on to the relevant position, can rise bottle brushing device, starter motor is scrubbed the bacterium bottle.Install the below that goes out bottle stand 37 has four of spout up and discharges bottle showers 14, can refresh complete, spray again after the output of bacterium bottle.
More specifically, the bottle washing machine of the present embodiment also has following design feature:
1) two spacings of advancing bottle guide rail 2 match with the plastic support plate that 4x4=16 bacterium bottle (see figure 5) is housed, between form with it moving sets pneumatic be housed advance bottle push pedal 3.The air-leg 5 towards wash bottle frame 13 is equipped with in the outside of wash bottle case 10.Thereby can realize automatic transport, the displacement of bacterium bottle under the control of console 6.
2) as Fig. 2, shown in Figure 4, to enter bottleneck top in wash bottle case 10 the vertical rotating shaft that motor 16 drives by gear pair 17 is housed, coaxial lower brush frame hairbrush 19 and a bottle end hairbrush 15 are equipped with respectively in the top and bottom of this rotating shaft.Like this, in the supporting plate frame enters the wash bottle case after, the cleaning at the bottom of can completing bottle by hairbrush at the bottom of bottle.
3) as shown in Figure 3, hairbrush 32 is formed by the bristle that long rotating shaft epimere radially extends, and the travelling gear 28 with the engagement of motor-driven driving gear is equipped with in the lower end of long rotating shaft, and is equipped with the brush gear 29 of wash bottle platform 39 upper surfaces.The bottleneck brush teeth wheel 30 with contiguous brush gear engagement is equipped with in short rotating shaft, and the bottleneck brush 31 of a pair of toothbrush shape is extended respectively in the upper end towards the both sides oblique upper.When travelling gear band electric brush rotates, the also counter-rotating thereupon of bottleneck brush.When entering in bottle with the rising of wash bottle platform until hairbrush, in the process of rotary scrubbing, the bacterium bottle that also drives back-off rotates gradually, thereby the bottleneck border can priority be scrubbed by bottleneck.
4) the pneumatic frame hand 12 of grabbing that can move along lifting guide pillar 40 is equipped with respectively in the both sides, top of wash bottle frame 13, and motor-driven upper brush frame hairbrush 41 is equipped with at the top.Therefore, when the bacterium bottle after pre-spray on supporting plate after move bottle track 38 and reach wash bottle frame 13 positions, grab the controlled outer bottle frame of supporting plate of catching of frame hand 12, rise near the top, the then wash bottle case 10 also controlled wash bottle frame place of moving to, upper brush frame hairbrush 41 and lower brush frame hairbrush 19 are driven in rotation, and it is carried out the cleaning of outside and inside, the end at the bottom of the bacterium basket.
Gather, the course of work that the bottle washing machine of the present embodiment is complete is: the batch production of edible mushroom bottle produces frame and places, being placed on one after one basket of bacterium bottle is inverted has on 16 square plastic supporting plates that just can entangle the bottleneck round mouth, then whole supporting plate frame is placed on guide rail 2, push pedal 3 is shifted the supporting plate frame in wash bottle case 10 onto under pneumatic action, the aperture of pre-shower 8 sprays in advance to the bacterium bottle, and after 5s, water spray stops.after air-leg 5 is shifted the supporting plate frame that the bacterium bottle is housed onto 26 position, grabbing frame hand 12 picks up the supporting plate frame, wash bottle case 10 is the controlled wash bottle frame top position of moving to also, bottle brushing device is raised simultaneously, make hairbrush enter in the bacterium bottle, drive step by step by gear after electric motor starting, driving 16 scrubs hairbrush cleaning in each bottle with 9 pairs of bottleneck brushes respectively to bottleneck, brush clearly at the bottom of 15 pairs of bottles of 4 bottle end hairbrush in wash bottle case 10, upper brush frame hairbrush 41 and 19 pairs of supporting plate frames of picking up of lower brush frame hairbrush are scrubbed, stop after 5s, wash bottle frame 13 and wash bottle case 10 successively return to initial position, grab frame hand 12 the supporting plate frame is put back to the position.Air-leg 5 carries out the bottle outlet spray shifting onto on bottle outlet platform 37, finishes after 5s, and wash bottle finishes.
Evidence, the present embodiment has following beneficial effect: machine driving and electric Based Intelligent Control are organically combined, control by PLC, realize automatic feeding bottle, wash bottle, bottle outlet, become the automation equipment that can satisfy the edible mushroom bottle-washing, can comply with the suitability for industrialized production demand of quick circulation.
Claims (3)
1. a bacterium bottle automatic bottle washing machine, comprise frame (1), it is characterized in that: wash bottle frame (13) is supported at the middle part of described frame, and the both sides of described wash bottle frame are respectively wash bottle case (10) and go out bottle stand (37); The front bottom of described wash bottle case and lower inside have respectively into bottleneck and move bottleneck, describedly advance bottle mouth position and extend two forward and parallel advance a bottle guide rail (2), in described wash bottle case, spray orifice pre-shower (8) up is equipped with in the bottom, and the described bottleneck that moves has two the capable of parallel moving bottle tracks (38) that are communicated with respectively wash bottle frame (13) and wash bottle case (10) initial position; The below of described wash bottle frame has the bottle brushing device that is arranged on liftable wash bottle platform (39), described bottle brushing device have one group respectively by vertical long rotating shaft support the hairbrush (32) on wash bottle platform (39) and by vertical short rotating shaft support the bottleneck on wash bottle platform (39) brush (31), install the described below that goes out bottle stand (37) has the bottle outlet shower (14) of spout up.
2. bacterium bottle automatic bottle washing machine according to claim 1 is characterized in that: the travelling gear (28) with the engagement of motor-driven driving gear is equipped with in the lower end of described long rotating shaft, and is equipped with the brush gear (29) of wash bottle platform upper surface; The bottleneck brush teeth wheel (30) with contiguous brush gear engagement is equipped with in described short rotating shaft.
3. bacterium bottle automatic bottle washing machine according to claim 2 is characterized in that: two are advanced to be equipped with between bottle guide rail form with it moving sets pneumatic and advance bottle push pedal (3), and the air-leg (5) towards wash bottle frame (13) is equipped with in the outside of wash bottle case (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320258190 CN203265186U (en) | 2013-05-13 | 2013-05-13 | Automatic fungus bottle washing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320258190 CN203265186U (en) | 2013-05-13 | 2013-05-13 | Automatic fungus bottle washing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203265186U true CN203265186U (en) | 2013-11-06 |
Family
ID=49495680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320258190 Expired - Lifetime CN203265186U (en) | 2013-05-13 | 2013-05-13 | Automatic fungus bottle washing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203265186U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103272808A (en) * | 2013-05-13 | 2013-09-04 | 农业部南京农业机械化研究所 | Automatic fungus bottle cleaning machine |
| CN106955880A (en) * | 2017-05-17 | 2017-07-18 | 河南龙丰实业股份有限公司 | A kind of Novel editable mushroom medium punches positioner |
| CN107185938A (en) * | 2017-07-18 | 2017-09-22 | 福建省闽武机械有限公司 | Bottle washing device |
-
2013
- 2013-05-13 CN CN 201320258190 patent/CN203265186U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103272808A (en) * | 2013-05-13 | 2013-09-04 | 农业部南京农业机械化研究所 | Automatic fungus bottle cleaning machine |
| CN103272808B (en) * | 2013-05-13 | 2014-12-24 | 农业部南京农业机械化研究所 | Automatic fungus bottle cleaning machine |
| CN106955880A (en) * | 2017-05-17 | 2017-07-18 | 河南龙丰实业股份有限公司 | A kind of Novel editable mushroom medium punches positioner |
| CN107185938A (en) * | 2017-07-18 | 2017-09-22 | 福建省闽武机械有限公司 | Bottle washing device |
| CN107185938B (en) * | 2017-07-18 | 2022-12-16 | 福建省闽武机械有限公司 | Bottle brushing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131106 Effective date of abandoning: 20141224 |
|
| RGAV | Abandon patent right to avoid regrant |