CN203264940U - 铝合金车轮在线喷涂机械手 - Google Patents

铝合金车轮在线喷涂机械手 Download PDF

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CN203264940U
CN203264940U CN 201320216471 CN201320216471U CN203264940U CN 203264940 U CN203264940 U CN 203264940U CN 201320216471 CN201320216471 CN 201320216471 CN 201320216471 U CN201320216471 U CN 201320216471U CN 203264940 U CN203264940 U CN 203264940U
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alloy wheel
tracing machine
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邱立宝
刘杰
姜国峰
赵永珍
夏拥军
袁佳伟
杨江春
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TIANJIN LIZHONG WHEEL CO Ltd
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TIANJIN DAIKA WHEEL HUB MANUFACTURING Co Ltd
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Abstract

本实用新型涉及一种铝合金车轮在线喷涂机械手，包括生产线、横梁、往复式跟踪机、旋杯喷枪以及旋杯推动气缸，所示生产线水平横向设置，待加工的铝合金车轮顺序间隔均布在生产线上并随生产线水平横向匀速移动，在生产线上方同轴向固装横梁，该横梁上导向滑动安装有往复式跟踪机，该往复式跟踪机下端通过吊架铰装有一安装盘，该安装盘下端偏心安装有一旋杯喷枪；安装盘一侧安装有一旋杯推动气缸。本实用新型将静置喷涂改为在线行进同步喷涂，生产线传动带不需要停顿，从而节省了工件到达下一工位的时间，使生产效率提高了30%-40%，并且全自动喷涂更有效的保证涂料质量的稳定可靠。

Description

铝合金车轮在线喷涂机械手
技术领域
本实用新型属于汽车制造领域，涉及汽车轮毂铸造设备，尤其是一种铝合金车轮在线喷涂机械手。 
背景技术
对于铝合金车轮涂装的外观质量，通常是根据涂装漆膜的颜色及光泽的一致性、桔皮、流挂、颗粒和露底等项目来评价的，要提高涂层的表面质量，减少缺陷，特别是人为缺陷，在涂料质量稳定的前提下，最重要的是提高过程操作的自动化程度。目前，是将喷枪是固定在生产线上某一工位位置，这就使其传动方式必须为步进式，承载待加工车轮的传动带每前进10秒停顿8秒进行喷涂，传送带按此节奏循环步进，加工效率较低。 
实用新型内容
本实用新型的目的在于克服现有技术的不足之处，提供一种结构简单、设计合理、自动化程度高、提升加工效率及加工质量的铝合金车轮在线喷涂机械手。 
本实用新型解决其技术问题是采取以下技术方案实现的： 
一种铝合金车轮在线喷涂机械手，其特征在于：包括生产线、横梁、往复式跟踪机、旋杯喷枪以及旋杯推动气缸，所示生产线水平横向设置，待加工的铝合金车轮顺序间隔均布在生产线上并随生产线水平横向匀速移动，在生产线上方同轴向固装横梁，该横梁上导向滑动安装有往复式跟踪机，该往复式跟踪机下端通过吊架铰装有一安装盘，该安装盘下端偏心安装有一旋杯喷枪；安装盘一侧安装有一旋杯推动气缸，该旋杯推动气缸的另一端铰装在往复式跟踪机下端一侧，该旋杯推动气缸伸缩驱动安装盘水平摆转从而带动旋杯喷枪进行水平摆转。 
而且，所述安装盘与往复式跟踪机之间安装有伸缩调节装置，该伸缩调节装置为滑槽限位结构或气缸。 
而且，所述往复式跟踪机两侧均安装有用于保护线缆和管路的履带式保护链。 
本实用新型的优点和积极效果是： 
本实用新型将静置喷涂改为在线行进同步喷涂，生产线传动带不需要停顿，从而节省了工件到达下一工位的时间，使生产效率提高了30%-40%，并且全自动喷涂更有效的保证涂料质量的稳定可靠。 
附图说明
图1为本实用新型的示意图； 
图2为图1的A-A向结构示意图。 
具体实施方式
下面结合附图并通过具体实施例对本实用新型作进一步详述，以下实施例只是描述性的，不是限定性的，不能以此限定本实用新型的保护范围。 
一种铝合金车轮在线喷涂机械手，包括生产线9、横梁7、往复式跟踪机4、旋杯喷枪2以及旋杯推动气缸5，如附图1至附图2所示生产线水平横向设置，待加工的铝合金车轮8顺序间隔均布在生产线上并随生产线水平横向匀速移动，在生产线上方同轴向固装横梁，所述横梁为平行设置的两根，该横梁上导向滑动安装有往复式跟踪机，该往复式跟踪机由PLC设定控制沿横梁往复移动，该往复式跟踪机下端通过吊架铰装有一安装盘10，该安装盘下端偏心安装有一旋杯喷枪；安装盘一侧安装有一旋杯推动气缸，该旋杯推动气缸的另一端铰装在往复式跟踪机下端一侧，该旋杯推动气缸伸缩驱动安装盘水平摆转，从而带动旋杯喷枪进行水平摆转。 
为了便于调节旋杯喷枪的高度，所述安装盘与往复式跟踪机之间安装有伸缩调节装置3，采用滑槽限位结构或气缸调节。 
为了保护线缆、管路，防止移动中造成损伤，所述往复式跟踪机两侧均安装有履带式保护链6，线缆、管路穿装在履带式保护链内部。 
本实用新型对电控系统未作详细说明。 
尽管为说明目的公开了本实用新型的实施例和附图，但是本领域的技术人员可以理解：在不脱离本实用新型及所附权利要求的精神和范围内，各种替换、变化和修改都是可能的，因此，本实用新型的范围不局限于实施例和附图所公开的内容。 

Claims (3)

1.一种铝合金车轮在线喷涂机械手，其特征在于：包括生产线、横梁、往复式跟踪机、旋杯喷枪以及旋杯推动气缸，所示生产线水平横向设置，待加工的铝合金车轮顺序间隔均布在生产线上并随生产线水平横向匀速移动，在生产线上方同轴向固装横梁，该横梁上导向滑动安装有往复式跟踪机，该往复式跟踪机下端通过吊架铰装有一安装盘，该安装盘下端偏心安装有一旋杯喷枪；安装盘一侧安装有一旋杯推动气缸，该旋杯推动气缸的另一端铰装在往复式跟踪机下端一侧，该旋杯推动气缸伸缩驱动安装盘水平摆转从而带动旋杯喷枪进行水平摆转。
2.根据权利要求1所述的铝合金车轮在线喷涂机械手，其特征在于：所述安装盘与往复式跟踪机之间安装有伸缩调节装置，该伸缩调节装置为滑槽限位结构或气缸。
3.根据权利要求1所述的铝合金车轮在线喷涂机械手，其特征在于：所述往复式跟踪机两侧均安装有用于保护线缆和管路的履带式保护链。 
CN 201320216471 2013-04-25 2013-04-25 铝合金车轮在线喷涂机械手 Expired - Lifetime CN203264940U (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107960110A (zh) * 2015-04-27 2018-04-24 明答克株式会社 喷洒装置及药液
CN111111994A (zh) * 2020-01-10 2020-05-08 齐鲁工业大学 一种玻璃瓶罐冷端喷涂装置及应用

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107960110A (zh) * 2015-04-27 2018-04-24 明答克株式会社 喷洒装置及药液
CN111111994A (zh) * 2020-01-10 2020-05-08 齐鲁工业大学 一种玻璃瓶罐冷端喷涂装置及应用
CN111111994B (zh) * 2020-01-10 2021-11-09 齐鲁工业大学 一种玻璃瓶罐冷端喷涂装置的应用

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