CN203261618U - A cooling device for the main control cabinet of a low-temperature wind power generating set - Google Patents

A cooling device for the main control cabinet of a low-temperature wind power generating set Download PDF

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CN203261618U
CN203261618U CN201320182129.XU CN201320182129U CN203261618U CN 203261618 U CN203261618 U CN 203261618U CN 201320182129 U CN201320182129 U CN 201320182129U CN 203261618 U CN203261618 U CN 203261618U
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fan
heat dissipation
cabinet
temperature
ventilation holes
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宋丽丽
王雷
高英俊
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TIANJIN RUIYUAN ELECTRICAL CO Ltd
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TIANJIN RUIYUAN ELECTRICAL CO Ltd
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract

本实用新型提供一种低温型风力发电机组主控柜的散热装置,尤其是涉及一种低温型风力发电机组主控柜的散热装置。本技术方案包括柜体、风扇,柜体设置换气孔,风扇固定在柜体上,其特征在于:所述换气孔不低于两个,两个换气孔之间成180°对角,风扇设置在换气孔最高点之间连线的中点的上部和/或换气孔最低点之间连线的中点的下部。本实用新型的有益效果是:由于采用上述技术方案,有效降低电控柜内部环境温度,散热区域分布均匀,减小了对元器件的损害;具有结构简单,维修方便,加工成本低、散热效率高等优点。

The utility model provides a heat dissipation device for a main control cabinet of a low-temperature wind power generating set, in particular to a heat dissipation device for a main control cabinet of a low-temperature wind power generating set. The technical solution includes a cabinet body and a fan. The cabinet body is provided with ventilation holes, and the fan is fixed on the cabinet body. It is characterized in that: the ventilation holes are not less than two, and the two ventilation holes form a 180° diagonal angle. , the fan is arranged above the midpoint of the line between the highest points of the ventilation holes and/or below the midpoint of the line between the lowest points of the ventilation holes. The beneficial effects of the utility model are: due to the adoption of the above technical scheme, the internal ambient temperature of the electric control cabinet is effectively reduced, the heat dissipation area is evenly distributed, and the damage to components is reduced; it has the advantages of simple structure, convenient maintenance, low processing cost, and high heat dissipation efficiency. Advanced merit.

Description

一种低温型风力发电机组主控柜的散热装置A cooling device for the main control cabinet of a low-temperature wind power generating set

技术领域technical field

本实用新型涉及一种热交换装置,尤其是涉及一种低温型风力发电机组主控柜的散热装置。The utility model relates to a heat exchange device, in particular to a heat dissipation device for a main control cabinet of a low-temperature wind power generating set.

背景技术Background technique

在现有的技术中,在机柜内进行散热的系统通常采用过滤窗口加上过滤风扇的形式对柜体内的CPU、端子、PLC、传感器等电器元件进行散热。起初采用单风扇散热方式:在机柜的一侧上端的换气孔采用过滤窗口,另一侧的下端的换气孔采用过滤风扇,来进行散热。刚开动过滤风扇时能够降温,很快由于过滤窗口的过滤装置限制机柜外冷气流向柜内漂流的速度,即使有过滤风扇的作用,也不可能形成很好的空气环流。后来又提出双风扇散热方式:采用一侧的上端排风口设置有风扇,另一侧的下端的进风口也设置风扇。双风扇散热方式的气流运动很不均匀,以至于一部分成为死角,而另一部分迅速制冷,导致内部热交换不均匀,存在可能损坏机柜内的电子部件的技术问题。所以,这种双风扇的散热方式也不理想。In the existing technology, the cooling system in the cabinet usually adopts the form of filter window and filter fan to dissipate the heat of electrical components such as CPU, terminal, PLC, sensor and so on in the cabinet. At first, a single-fan cooling method was adopted: the air vent at the upper end of one side of the cabinet uses a filter window, and the air vent at the lower end of the other side uses a filter fan to dissipate heat. When the filter fan is just started, it can cool down, but soon because the filter device of the filter window limits the speed of the cold air outside the cabinet drifting into the cabinet, even with the function of the filter fan, it is impossible to form a good air circulation. Later, a dual-fan heat dissipation method was proposed: the upper air outlet on one side is provided with a fan, and the lower air inlet on the other side is also provided with a fan. The airflow movement of the dual-fan heat dissipation method is very uneven, so that one part becomes a dead corner, while the other part cools down rapidly, resulting in uneven internal heat exchange, and there are technical problems that may damage the electronic components in the cabinet. Therefore, the heat dissipation method of this dual fan is not ideal.

现有技术中,以低温塔基柜的单风扇散热方式为例:In the prior art, take the single-fan heat dissipation method of the low-temperature tower base cabinet as an example:

如图1所示,采用现有技术的单风扇散热方式进行热交换,采用的是1个过滤窗口2加1个过滤风扇3的方式。当塔基柜的环境温度是243K。当柜内温度升至303K时,过滤风扇3启动,开始散热。使用传统的单风扇散热方式,环境冷空气由过滤窗口漂流至柜内,再由过滤风扇3排放至环境中。As shown in FIG. 1 , the single-fan heat dissipation method of the prior art is used for heat exchange, and the method of one filter window 2 plus one filter fan 3 is adopted. When the ambient temperature of the tower base cabinet is 243K. When the temperature in the cabinet rose to 303K, the filter fan 3 was started to dissipate heat. Using the traditional single-fan heat dissipation method, the ambient cold air drifts into the cabinet through the filter window, and then is discharged into the environment by the filter fan 3.

如图2所示,采用单风扇散热方式进行热交换。分别选择温度传感器(简称:传感器)、CPU、端子123DI1(简称:端子1)、端子180DO1(简称端子2)4个元器件作为代表性元器件。使用ANSYS对时间历程曲线进行分析考察了4个具有代表性的元器件的60s散热过程。通过图2表明,当温度传感器温度下降至293K时,CPU的温度下降至299K,端子1的温度下降至302K,端子2的温度下降至303K。如果此时停止散热,那么PLC仍然处于高温状态;如果继续散热,柜内温度不降反升,PLC将处于更高的温度状态。这就不利于主控系统的正常工作。因此,该散热方案是不可取的。As shown in Figure 2, a single-fan cooling method is used for heat exchange. Select temperature sensor (referred to as: sensor), CPU, terminal 123DI1 (referred to as: terminal 1), and terminal 180DO1 (referred to as terminal 2) as representative components. Using ANSYS to analyze the time history curve, the 60s heat dissipation process of four representative components was investigated. Figure 2 shows that when the temperature of the temperature sensor drops to 293K, the temperature of the CPU drops to 299K, the temperature of terminal 1 drops to 302K, and the temperature of terminal 2 drops to 303K. If the heat dissipation is stopped at this time, the PLC is still in a high temperature state; if the heat dissipation is continued, the temperature inside the cabinet will not drop but rise, and the PLC will be in a higher temperature state. This is not conducive to the normal work of the main control system. Therefore, this heat dissipation solution is not desirable.

如图3所示,使用ANSYS对流体速度进行分析:热气流流动方向和散热区域分布,这也是散热效果不良的原因之一。As shown in Figure 3, use ANSYS to analyze the fluid velocity: the flow direction of the hot air flow and the distribution of the heat dissipation area, which is also one of the reasons for the poor heat dissipation effect.

如图4所示,使用ANSYS对温度分布进行分析:该系统采用的是1个过滤窗口加1个过滤风扇3的方式。过滤窗口处的过滤棉极大地限制了柜外冷气流向柜内漂流的速度,即使有过滤风扇3的作用,也不可能形成很好的空气环流。因而,柜内单风扇散热方式进行热交换的散热效果不好。As shown in Figure 4, use ANSYS to analyze the temperature distribution: the system uses a filter window plus a filter fan 3. The filter cotton at the filter window greatly limits the speed at which the cold air outside the cabinet drifts to the inside of the cabinet. Even with the effect of the filter fan 3, it is impossible to form a good air circulation. Therefore, the heat dissipation effect of heat exchange performed by a single fan heat dissipation method in the cabinet is not good.

现有技术中,以低温塔基柜的双风扇散热方式为例:In the prior art, take the dual-fan heat dissipation method of the low-temperature tower base cabinet as an example:

为了弥补传统散热方式的不足,曾有人提出了双风扇3的散热方式。In order to make up for the deficiency of the traditional heat dissipation method, a heat dissipation method with dual fans 3 has been proposed.

如图5所示,该散热方式的进风口是下端的过滤风扇3,出风口是上端的过滤风扇3。之所以如此,是因为机舱柜中上部安装着PLC、蓄电池、UPS等重要元器件,下端进风避免了低温对这些元器件性能的损害。As shown in FIG. 5 , the air inlet of this heat dissipation method is the filter fan 3 at the lower end, and the air outlet is the filter fan 3 at the upper end. The reason for this is that PLC, battery, UPS and other important components are installed in the upper part of the cabin cabinet, and the lower part of the air intake avoids the damage of low temperature to the performance of these components.

如图6、图7、图8结合所示,代表性元器件的5s时间历程曲线如图6所示。由时间历程曲线可知,当温度传感器处的温度下降至293K时,PLC的温度已降至264K。由于PLC在0℃以下时无法正常工作,因而,该散热方式在迅速散热的同时,也破坏了PLC等重要元器件的工作环境。这一点可以在图7和图8中看出。如图7所示,气流运动很不均匀,以至于一部分成为死角,而另一部分迅速制冷,这在图8中有所反映。这些死角冷却至室温时,PLC等重要元器件已经降至-10℃附近。这就破坏了主控系统的性能。可见,该种方案也是会损坏元器件的。As shown in Figure 6, Figure 7, and Figure 8, the 5s time history curve of representative components is shown in Figure 6. It can be seen from the time history curve that when the temperature at the temperature sensor drops to 293K, the temperature of the PLC has dropped to 264K. Since the PLC cannot work normally when the temperature is below 0°C, this heat dissipation method not only rapidly dissipates heat, but also destroys the working environment of important components such as the PLC. This can be seen in Figures 7 and 8. As shown in Figure 7, the airflow movement is so uneven that one part becomes a dead zone while the other part cools rapidly, which is reflected in Figure 8. When these dead ends are cooled to room temperature, important components such as PLC have dropped to around -10°C. This destroys the performance of the main control system. It can be seen that this solution will also damage components.

发明内容Contents of the invention

本实用新型要解决的问题是提供一种散热效果好,且散热区域分布均匀的风冷热交换装置,尤其适合设置在机柜中进行风冷热交换。The problem to be solved by the utility model is to provide an air-cooled heat exchange device with good heat dissipation effect and uniform distribution of heat dissipation areas, which is especially suitable for being installed in a cabinet for air-cooled heat exchange.

为解决上述技术问题,本实用新型采用的技术方案包括柜体、风扇,柜体设置换气孔,风扇固定在柜体上,所述换气孔不低于两个,两个换气孔之间成180°对角,风扇设置在换气孔最高点之间连线的中点的上部和/或换气孔最底点之间连线的中点的下部。In order to solve the above-mentioned technical problems, the technical scheme adopted by the utility model includes a cabinet body and a fan. The cabinet body is provided with ventilation holes, and the fan is fixed on the cabinet body. 180° diagonally, the fan is arranged on the upper part of the midpoint of the line between the highest points of the ventilation holes and/or the lower part of the midpoint of the line between the bottom points of the ventilation holes.

进一步,所述换气孔设置在柜体的两个相对的立面上。Further, the ventilation holes are arranged on two opposite facades of the cabinet body.

进一步,所述换气孔设置在同一水平面或垂直面上。Further, the ventilation holes are arranged on the same horizontal plane or vertical plane.

进一步,所述换气孔设置过滤装置,可以使用过滤窗口。Further, the ventilation hole is provided with a filter device, and a filter window can be used.

进一步,所述风扇设置过滤装置。Further, the fan is provided with a filtering device.

本实用新型具有的优点和积极效果是:由于采用上述技术方案,有效降低电控柜内部环境温度,散热区域分布均匀,减小了对元器件的损害;具有结构简单,维修方便,加工成本低、散热效率高等优点。The advantages and positive effects of the utility model are: due to the adoption of the above technical scheme, the internal ambient temperature of the electric control cabinet is effectively reduced, the heat dissipation area is evenly distributed, and the damage to components is reduced; the utility model has the advantages of simple structure, convenient maintenance and low processing cost. , High heat dissipation efficiency and so on.

附图说明Description of drawings

图1是现有技术的单风扇散热方式的结构示意图Fig. 1 is a structural schematic diagram of a single-fan heat dissipation method in the prior art

图2是单风扇散热方式的代表性元器件60s时间历程曲线示意图Figure 2 is a schematic diagram of the 60s time history curve of representative components in the single-fan heat dissipation mode

图3是单风扇散热方式的流体速度矢量示意图Figure 3 is a schematic diagram of the fluid velocity vector of the single-fan heat dissipation method

图4是单风扇散热方式的60s时间温度分布示意图Figure 4 is a schematic diagram of the 60s time temperature distribution of the single fan cooling method

图5是现有技术的双风扇散热方式的结构示意图Fig. 5 is a structural schematic diagram of a dual-fan heat dissipation method in the prior art

图6是双风扇散热方式的代表性元器件5s时间历程曲线示意图Figure 6 is a schematic diagram of the 5s time history curve of representative components of the dual-fan heat dissipation method

图7是双风扇散热方式的流体速度矢量示意图Figure 7 is a schematic diagram of the fluid velocity vector of the dual-fan heat dissipation method

图8是双风扇散热方式的3s时间温度分布示意图Figure 8 is a schematic diagram of the 3s time temperature distribution of the dual-fan cooling method

图9是本实用新型实施例1的结构示意图Fig. 9 is the structural representation of the utility model embodiment 1

图10是本实用新型实施例1的代表性元器件的13s时间历程曲线示意图Fig. 10 is a schematic diagram of the 13s time history curve of the representative components of the utility model embodiment 1

图11是本实用新型实施例1的流体速度矢量示意图Fig. 11 is a schematic diagram of the fluid velocity vector of the utility model embodiment 1

图12是本实用新型实施例1的13s温度云示意图Fig. 12 is the 13s temperature cloud schematic diagram of the utility model embodiment 1

图13是本实用新型实施例2的代表性元器件的13s时间历程曲线示意图Fig. 13 is a schematic diagram of the 13s time history curve of the representative components of the utility model embodiment 2

图14是本实用新型实施例2的流体速度矢量示意图Fig. 14 is a schematic diagram of the fluid velocity vector of the utility model embodiment 2

图15是本实用新型实施例2的13s温度云示意图Fig. 15 is the 13s temperature cloud schematic diagram of embodiment 2 of the present utility model

图中:In the picture:

1、柜体    2、过滤窗口  3、过滤风扇1. Cabinet body 2. Filter window 3. Filter fan

4、换气孔  5、风扇      6、过滤装置4. Ventilation hole 5. Fan 6. Filter device

具体实施方式Detailed ways

实施例1,以低温塔基柜中使用本技术方案为例:Embodiment 1, taking the use of this technical solution in the low-temperature tower base cabinet as an example:

如图9所示,本实用新型包括柜体、风扇5,柜体设置换气孔4,风扇5固定在柜体上,所述换气孔4不低于两个,两个换气孔4之间成180°对角,风扇5设置在换气孔4最高点之间连线的中点的上部和/或换气孔4最底点之间连线的中点的下部。As shown in Figure 9, the utility model includes a cabinet body, a fan 5, the cabinet body is provided with ventilation holes 4, the fan 5 is fixed on the cabinet body, the ventilation holes 4 are not less than two, and the two ventilation holes 4 180 ° diagonal between them, the fan 5 is arranged on the upper part of the midpoint of the line between the highest points of the ventilation holes 4 and/or the lower part of the midpoint of the line between the bottommost points of the ventilation holes 4.

进一步,所述换气孔4设置在柜体的两个相对的立面上。Further, the ventilation holes 4 are arranged on two opposite facades of the cabinet body.

进一步,所述换气孔4设置在同一水平面或垂直面上。Further, the ventilation holes 4 are arranged on the same horizontal plane or vertical plane.

进一步,所述换气孔4设置过滤装置6,可以使用过滤窗口2。Further, the ventilation hole 4 is provided with a filter device 6, and the filter window 2 can be used.

进一步,所述风扇5设置过滤装置。Further, the fan 5 is provided with a filtering device.

过滤窗口2位于柜体1的上端,左右对称。风扇5固定于柜体1的顶部,风扇5的轴心位于柜体1的顶面对边的中点连线的垂面上。柜外空气由过滤窗口2漂流至柜体1内,在风扇5的吹动下对柜体1内空间进行热交换。The filter window 2 is located at the upper end of the cabinet body 1 and is symmetrical about left and right. The fan 5 is fixed on the top of the cabinet 1, and the axis of the fan 5 is located on the vertical plane between the midpoints of the top and the sides of the cabinet 1. The air outside the cabinet drifts into the cabinet body 1 through the filter window 2, and under the blowing of the fan 5, heat exchange is performed on the space in the cabinet body 1.

边界条件不变的情况下,对该散热方式进行基于ANSYS环境的仿真,得到图10、图11、图12结合所示。Under the condition that the boundary conditions remain unchanged, the heat dissipation method is simulated based on the ANSYS environment, and the combination of Figure 10, Figure 11, and Figure 12 is obtained.

由图10所示,温度下降平稳,下降趋势具有较大的一致性。温度传感器处的温度降至293K时,PLC处的温度在290K到292K之间。因而,该散热方式为主控系统提供了良好的温度环境。这一点可以在流体速度矢量图和温度云图中找到原因。图11所示,气流运动对称而平稳,因而,柜内温度下降均匀,正如图12的温度云图所显示的那样。因而,双过滤窗口加上一个柜内风扇的散热方式是较为合理的。As shown in Figure 10, the temperature drops steadily, and the downward trend has greater consistency. When the temperature at the temperature sensor drops to 293K, the temperature at the PLC is between 290K and 292K. Therefore, this heat dissipation method provides a good temperature environment for the main control system. The reason for this can be found in the fluid velocity vector diagram and temperature cloud diagram. As shown in Figure 11, the airflow movement is symmetrical and stable, so the temperature in the cabinet drops evenly, as shown in the temperature cloud diagram in Figure 12. Therefore, the heat dissipation method of double filter windows plus a fan in the cabinet is more reasonable.

实施例2,以机舱柜中使用本技术方案为例:Embodiment 2, take the use of this technical solution in the cabin cabinet as an example:

由图13所示,基于ANSYS软件环境的仿真表明,改进的散热方式也可以适用于机舱柜。分别选择温度传感器(Sensor)、端子313DI5(简称:端子1)、端子377DO5(简称:端子2)、端子389ST6(简称:端子3)4个元器件作为代表性元器件。温度下降平稳,下降趋势具有较大的一致性。温度传感器处的温度降至293K时,PLC处的温度在287K到297K之间。因而,该散热方式为主控系统提供了良好的温度环境。这一点可以在流体速度矢量图和温度云图中找到原因。As shown in Figure 13, the simulation based on ANSYS software environment shows that the improved heat dissipation method can also be applied to the cabin cabinet. Select temperature sensor (Sensor), terminal 313DI5 (abbreviation: terminal 1), terminal 377DO5 (abbreviation: terminal 2), terminal 389ST6 (abbreviation: terminal 3) as representative components. The temperature drops steadily, and the downward trend has greater consistency. When the temperature at the temperature sensor drops to 293K, the temperature at the PLC is between 287K and 297K. Therefore, this heat dissipation method provides a good temperature environment for the main control system. The reason for this can be found in the fluid velocity vector diagram and temperature cloud diagram.

由图14、图15结合所示,气流运动对称而平稳,因而,柜内温度下降均匀。因而,双过滤窗口加上一个柜内风扇的散热方式也是适用于机舱柜。As shown by the combination of Fig. 14 and Fig. 15, the airflow movement is symmetrical and stable, so the temperature in the cabinet drops evenly. Therefore, the heat dissipation method of double filter windows plus a fan in the cabinet is also suitable for the cabin cabinet.

柜内风扇的主要性能指标有两个,即:风速和风口面积。只要这两个指标达到,选择一般的风扇即可。There are two main performance indicators of the fan in the cabinet, namely: wind speed and air outlet area. As long as these two indicators are met, choose a general fan.

以上对本实用新型的一个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。An embodiment of the present utility model has been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope covered by the patent of the utility model.

Claims (5)

1.一种低温型风力发电机组主控柜的散热装置,包括柜体、风扇,柜体设置换气孔,风扇固定在柜体上,其特征在于:所述换气孔不低于两个,两个换气孔之间成180°对角,风扇设置在换气孔最高点之间连线的中点的上部和/或换气孔最低点之间连线的中点的下部。1. A cooling device for the main control cabinet of a low-temperature type wind power generating set, comprising a cabinet body and a fan, the cabinet body is provided with ventilation holes, and the fan is fixed on the cabinet body, characterized in that: the ventilation holes are not less than two , 180°diagonal between the two air exchange holes, the fan is arranged on the upper part of the midpoint of the line between the highest points of the air exchange holes and/or the lower part of the midpoint of the line between the lowest points of the air exchange holes. 2.根据权利要求1所述的低温型风力发电机组主控柜的散热装置,其特征在于:所述换气孔设置在柜体的两个相对的立面上。2. The cooling device for the main control cabinet of a low-temperature wind power generating set according to claim 1, characterized in that: the ventilation holes are arranged on two opposite facades of the cabinet body. 3.根据权利要求1所述的低温型风力发电机组主控柜的散热装置,其特征在于:所述换气孔设置在同一水平面或垂直面上。3. The heat dissipation device for the main control cabinet of a low-temperature wind power generating set according to claim 1, wherein the ventilation holes are arranged on the same horizontal plane or vertical plane. 4.根据权利要求1所述的低温型风力发电机组主控柜的散热装置,其特征在于:所述换气孔设置过滤装置。4. The heat dissipation device of the main control cabinet of the low-temperature wind power generating set according to claim 1, characterized in that: the ventilation hole is provided with a filter device. 5.根据权利要求1所述的低温型风力发电机组主控柜的散热装置,其特征在于:所述风扇设置过滤装置。5. The heat dissipation device of the main control cabinet of a low-temperature wind power generating set according to claim 1, wherein the fan is provided with a filtering device.
CN201320182129.XU 2013-04-12 2013-04-12 A cooling device for the main control cabinet of a low-temperature wind power generating set Expired - Lifetime CN203261618U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106253632A (en) * 2016-07-27 2016-12-21 西安特锐德智能充电科技有限公司 A kind of air-cooled heat dissipation structure of high-power modular power supply
CN107069209A (en) * 2017-04-26 2017-08-18 哈尔滨哈玻拓普复合材料有限公司 A kind of radome with aeration-cooling function
CN108656913A (en) * 2018-05-09 2018-10-16 广州电力机车有限公司 Dumper energy-storage module cabinet and its energy-storage module heat dissipation computational methods
CN110110367A (en) * 2019-04-02 2019-08-09 南京四象新能源科技有限公司 A kind of hot emulation mode of electrochemical energy storage cabinet and system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106253632A (en) * 2016-07-27 2016-12-21 西安特锐德智能充电科技有限公司 A kind of air-cooled heat dissipation structure of high-power modular power supply
CN107069209A (en) * 2017-04-26 2017-08-18 哈尔滨哈玻拓普复合材料有限公司 A kind of radome with aeration-cooling function
CN108656913A (en) * 2018-05-09 2018-10-16 广州电力机车有限公司 Dumper energy-storage module cabinet and its energy-storage module heat dissipation computational methods
CN108656913B (en) * 2018-05-09 2021-04-16 广州电力机车有限公司 Dump truck energy storage module cabinet and energy storage module heat dissipation calculation method thereof
CN110110367A (en) * 2019-04-02 2019-08-09 南京四象新能源科技有限公司 A kind of hot emulation mode of electrochemical energy storage cabinet and system
CN110110367B (en) * 2019-04-02 2023-08-22 南京四象新能源科技有限公司 Electrochemical energy storage cabinet thermal simulation method and system

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