CN203259022U - Tail gas heat recovering device of activated carbon rotary furnace - Google Patents

Tail gas heat recovering device of activated carbon rotary furnace Download PDF

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Publication number
CN203259022U
CN203259022U CN2013201496109U CN201320149610U CN203259022U CN 203259022 U CN203259022 U CN 203259022U CN 2013201496109 U CN2013201496109 U CN 2013201496109U CN 201320149610 U CN201320149610 U CN 201320149610U CN 203259022 U CN203259022 U CN 203259022U
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water
pipe
tail gas
drum
controller
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Expired - Fee Related
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CN2013201496109U
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林建榕
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FUJIAN LIYUAN ACTIVE CARBON INDUSTRIAL Co Ltd
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FUJIAN LIYUAN ACTIVE CARBON INDUSTRIAL Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

本实用新型公开一种活性炭回转炉尾气热量回收装置,包括一立式封闭的圆桶和一控制器,所述圆桶上端面竖设有一通入带热量尾气的进气管,所述圆桶底部连接有第一水管,所述第一水管末端连接有水泵,所述水泵的出水管连接有第二水管,第二水管上设有第二电动阀门,所述第一水管上设有一水温传感器,所述控制器的输入端与水温传感器连接,所述控制器的输出端与第一电动阀门和第二电动阀门的控制端分别连接。该活性炭回转炉尾气热量回收装置能够有效地回收尾气热量,将尾气温度转化为水温,便于回收利用,减少能源消耗,节约生产成本,减小环境污染,该装置设计巧妙,技术独特,便于实施使用,具有较好的实用价值。

The utility model discloses an activated carbon rotary furnace tail gas heat recovery device, which comprises a vertical closed drum and a controller. The upper end of the drum is vertically provided with an air intake pipe leading to exhaust gas with heat. The bottom of the drum is A first water pipe is connected, the end of the first water pipe is connected to a water pump, the outlet pipe of the water pump is connected to a second water pipe, the second water pipe is provided with a second electric valve, and the first water pipe is provided with a water temperature sensor, The input end of the controller is connected with the water temperature sensor, and the output end of the controller is respectively connected with the control ends of the first electric valve and the second electric valve. The activated carbon rotary furnace tail gas heat recovery device can effectively recover the tail gas heat, convert the tail gas temperature into water temperature, facilitate recycling, reduce energy consumption, save production costs, and reduce environmental pollution. The device is ingenious in design, unique in technology, and easy to implement and use , has good practical value.

Description

活性炭回转炉尾气热量回收装置Activated carbon rotary furnace tail gas heat recovery device

技术领域 technical field

本实用新型涉及活性炭生产技术领域,具体说是一种活性炭回转炉尾气热量回收装置。 The utility model relates to the technical field of activated carbon production, in particular to an activated carbon rotary furnace tail gas heat recovery device.

背景技术 Background technique

活性炭生产中,木屑炭化工序是至关重要的工序,木屑炭化主要的设备是一体化回转炉,其中一体化回转炉设计有一旋喷室,旋喷室主要功能是给活化炉提供热量的,由于木屑炭化需要温度很高,旋喷室火焰旺盛。旋喷室尾气排放中含有大量的热量,并且含有有毒的气体,常见的生产设计方案是建一个很高的烟囱,将尾气从烟囱排放到空气中,虽然大大减少了环境污染,但是大量的热量损失,无法回收利用,浪费资源,而需要热水的工序又要蒸煮热水,浪费燃料,生产成本高。因此针对上述问题是本实用新型研究的对象。 In the production of activated carbon, the wood chip carbonization process is a crucial process. The main equipment for wood chip carbonization is an integrated rotary furnace. The integrated rotary furnace is designed with a rotary spray chamber. The main function of the rotary spray chamber is to provide heat for the activation furnace. Sawdust carbonization requires a high temperature and a strong flame in the rotary spray chamber. The tail gas discharge from the whirling chamber contains a lot of heat and contains toxic gases. A common production design is to build a very high chimney to discharge the tail gas from the chimney into the air. Although the environmental pollution is greatly reduced, a large amount of heat Loss, unable to recycle, waste resources, and the process that needs hot water needs to boil hot water again, waste fuel, and the production cost is high. Therefore be the object of the utility model research for the above-mentioned problem.

实用新型内容 Utility model content

本实用新型的目的在于提供一种活性炭回转炉尾气热量回收装置,该活性炭回转炉尾气热量回收装置能够有效地回收尾气热量,将尾气温度转化为水温,便于回收利用,减少能源消耗,节约生产成本,减小环境污染,该装置设计巧妙,技术独特,便于实施使用,具有较好的实用价值。 The purpose of this utility model is to provide an activated carbon rotary furnace tail gas heat recovery device, which can effectively recover the tail gas heat, convert the tail gas temperature into water temperature, facilitate recycling, reduce energy consumption, and save production costs , reduce environmental pollution, the device is ingenious in design, unique in technology, easy to implement and use, and has good practical value.

本实用新型的技术方案在于:一种活性炭回转炉尾气热量回收装置,包括一立式封闭的圆桶和一控制器,所述圆桶上端面竖设有一通入带热量尾气的进气管,所述圆桶底部连接有第一水管,所述第一水管末端连接有水泵,所述水泵的出水管连接有第二水管,所述第二水管的另一端连接有一多通管接头,所述多通管接头的各出水管都连接有一分水管,所述分水管末端设有向圆桶中心喷洒水雾的喷雾花洒,所述喷雾花洒固定在圆桶内壁上,所述水泵的出水管还连接有用于回收热水的回收管,所述回收管上设有第一电动阀门,所述第二水管上设有第二电动阀门,所述第一水管上设有一水温传感器,所述控制器的输入端与水温传感器连接,所述控制器的输出端与第一电动阀门和第二电动阀门的控制端分别连接。 The technical solution of the utility model is: an activated carbon rotary furnace tail gas heat recovery device, including a vertical closed drum and a controller, the upper end of the drum is vertically provided with an inlet pipe leading to the exhaust gas with heat, so The bottom of the drum is connected to a first water pipe, the end of the first water pipe is connected to a water pump, the outlet pipe of the water pump is connected to a second water pipe, and the other end of the second water pipe is connected to a multi-way pipe joint. Each water outlet pipe of the multi-way pipe joint is connected with a water distribution pipe, and the end of the water distribution pipe is provided with a spray shower for spraying water mist to the center of the drum, and the spray shower is fixed on the inner wall of the drum, and the outlet of the water pump The water pipe is also connected with a recovery pipe for recovering hot water, the recovery pipe is provided with a first electric valve, the second water pipe is provided with a second electric valve, the first water pipe is provided with a water temperature sensor, the The input end of the controller is connected with the water temperature sensor, and the output end of the controller is respectively connected with the control ends of the first electric valve and the second electric valve.

为了使圆桶内的水便于自动更换,所述圆桶上连接有一进水管,所述进水管上设有第三电动阀门,所述第三电动阀门的控制端与控制器的输出端连接。 In order to facilitate automatic replacement of the water in the drum, a water inlet pipe is connected to the drum, and a third electric valve is arranged on the water inlet pipe, and the control end of the third electric valve is connected to the output end of the controller.

为了平衡圆桶内的气压,所述圆桶中部设有一用于平衡气压的通气口。 In order to balance the air pressure in the drum, an air vent for balancing the air pressure is provided in the middle of the drum.

为了使控制器更加稳定,不易出故障,运用工业控制器,所述控制器为PLC控制器。 In order to make the controller more stable and less likely to break down, an industrial controller is used, and the controller is a PLC controller.

本实用新型的优点在于:一是该活性炭回转炉尾气热量回收装置能够有效地回收尾气热量;二是该装置能够将尾气温度转化为水温,便于回收利用;三是回收回转炉中尾气热量,有助于减少能源消耗,节约生产成本;四是回收尾气热量,减少水加热,减少燃料消耗,减小环境污染;五是该装置设计巧妙,技术独特,便于实施使用,具有较好的实用价值。 The utility model has the advantages of: first, the exhaust heat recovery device of the activated carbon rotary furnace can effectively recover the heat of the exhaust gas; second, the device can convert the temperature of the exhaust gas into water temperature, which is convenient for recycling; It helps to reduce energy consumption and save production costs; fourth, recover exhaust heat, reduce water heating, reduce fuel consumption, and reduce environmental pollution; fifth, the device is ingenious in design, unique in technology, easy to implement and use, and has good practical value.

附图说明 Description of drawings

图1为实施例中的活性炭回转炉尾气热量回收装置结构示意图。 Fig. 1 is a schematic structural diagram of an activated carbon rotary kiln tail gas heat recovery device in an embodiment.

标号说明:1-圆桶  2-进气管   3-喷雾花洒  4-分水管   5-多通管接头 6-第二电动阀门  7-第一电动阀门  8-回收管  9-水泵  10-第一水管  11-水温传感器  12-第三电动阀门 13-进水管  14-控制器  15-第二水管  16-通气口。  Explanation of labels: 1-drum 2-intake pipe 3-spray shower 4-water distribution pipe 5-multi-way pipe joint 6-second electric valve 7-first electric valve 8-recovery pipe 9-water pump 10-first water pipe 11-water temperature sensor 12-third electric valve 13-inlet pipe 14-controller 15-second water pipe 16-air vent. the

具体实施方式 Detailed ways

为让本实用新型的上述特征和优点能更明显易懂,下文特举实施例,并配合附图,作详细说明如下,但本实用新型并不限于此。 In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific examples are given together with the accompanying drawings and described in detail as follows, but the present invention is not limited thereto.

参考图例1,一种活性炭回转炉尾气热量回收装置,包括一立式封闭的圆桶1和一控制器14,所述圆桶1上端面竖设有一通入带热量尾气的进气管2,所述圆桶1底部连接有第一水管10,所述第一水管10末端连接有水泵9,所述水泵9的出水管连接有第二水管15,所述第二水管15的另一端连接有一多通管接头5,所述多通管接头5的各出水管都连接有一分水管4,所述分水管4末端设有向圆桶1中心喷洒水雾的喷雾花洒3,所述喷雾花洒3固定在圆桶内壁上,所述水泵9的出水管还连接有用于回收热水的回收管8,所述回收管8上设有第一电动阀门7,所述第二水管15上设有第二电动阀门6,所述第一水管10上设有一水温传感器11,所述控制器14的输入端与水温传感器11连接,所述控制器14的输出端与第一电动阀门7和第二电动阀门6的控制端分别连接。 With reference to illustration 1, a kind of activated carbon rotary furnace tail gas heat recovery device comprises a vertical closed cylinder 1 and a controller 14, and the upper end surface of the cylinder 1 is vertically provided with an inlet pipe 2 leading into exhaust gas with heat, so The bottom of the drum 1 is connected with a first water pipe 10, the end of the first water pipe 10 is connected with a water pump 9, the outlet pipe of the water pump 9 is connected with a second water pipe 15, and the other end of the second water pipe 15 is connected with a Multi-way pipe joint 5, each outlet pipe of the multi-way pipe joint 5 is connected with a water distribution pipe 4, and the end of the water distribution pipe 4 is provided with a spray shower 3 for spraying water mist to the center of the drum 1, and the spray flower Sprinkler 3 is fixed on the inner wall of the drum, and the outlet pipe of the water pump 9 is also connected with a recovery pipe 8 for recovering hot water. The recovery pipe 8 is provided with a first electric valve 7, and the second water pipe 15 is provided with a There is a second electric valve 6, the first water pipe 10 is provided with a water temperature sensor 11, the input end of the controller 14 is connected with the water temperature sensor 11, and the output end of the controller 14 is connected with the first electric valve 7 and the first electric valve 7. The control terminals of the two electric valves 6 are respectively connected.

为了使圆桶1内的水便于自动更换,所述圆桶1上连接有一进水管13,所述进水管上设有第三电动阀门13,所述第三电动阀门13的控制端与控制器14的输出端连接。 In order to facilitate automatic replacement of the water in the drum 1, a water inlet pipe 13 is connected to the drum 1, and a third electric valve 13 is arranged on the water inlet pipe, and the control end of the third electric valve 13 is connected with the controller 14 output connections.

为了平衡圆桶1内的气压,所述圆桶1中部设有一用于平衡气压的通气口16。 In order to balance the air pressure in the drum 1 , a vent 16 for balancing the air pressure is provided in the middle of the drum 1 .

为了使控制器14更加稳定,不易出故障,运用工业控制器,所述控制器14为PLC控制器。 In order to make the controller 14 more stable and less likely to break down, an industrial controller is used, and the controller 14 is a PLC controller.

本实用新型的工作使用说明:带有大量热量的回转炉尾气从进气管2进入,水通过喷雾花洒3,对带热量的尾气进行喷洒,将尾气热量转化为水的热量,在水泵9的作用下,圆桶1内的水不断循环,直至水温传感器11检测到第一水管10内的水温超过控制器14设定的水温,关闭第二电动阀门6,开启第一电动阀门7,热水从回收管8排出,回收利用,同时开启第三电动阀门13,冷水从进水管12进入,其中水温传感器11检测的第一水管10内水温低于控制器14设定的水温,第二电动阀门6开启,第一电动阀门7关闭,第三电动阀门13处于关闭状态,水不断地在圆桶1内循环,热量不断地被水吸收,如此循环。 Instructions for use of the utility model: the tail gas of the rotary furnace with a large amount of heat enters from the intake pipe 2, and the water passes through the spray shower 3 to spray the tail gas with heat, and the heat of the tail gas is converted into the heat of water, and the heat of the water pump 9 Under the action, the water in the drum 1 circulates continuously until the water temperature sensor 11 detects that the water temperature in the first water pipe 10 exceeds the water temperature set by the controller 14, closes the second electric valve 6, opens the first electric valve 7, and the hot water It is discharged from the recovery pipe 8 for recycling. At the same time, the third electric valve 13 is opened, and the cold water enters from the water inlet pipe 12. The water temperature in the first water pipe 10 detected by the water temperature sensor 11 is lower than the water temperature set by the controller 14. The second electric valve 6 is opened, the first electric valve 7 is closed, the third electric valve 13 is in a closed state, water circulates continuously in the drum 1, heat is continuously absorbed by the water, and so on.

以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所做的均等变化与修饰,皆应属本实用新型的涵盖范围。 The above descriptions are only preferred embodiments of the present utility model, and all equivalent changes and modifications made according to the patent scope of the present utility model shall fall within the scope of the present utility model.

Claims (4)

1. activated carbon rotary furnace tail gas heat quantity retracting device, the drum and the controller that comprise a vertical sealing, it is characterized in that: the perpendicular air inlet pipe that passes into heat tail gas that is provided with in described drum upper surface, described drum bottom is connected with the first water pipe, described the first water pipe end is connected with water pump, the outlet pipe of described water pump is connected with the second water pipe, the other end of described the second water pipe is connected with a multiple way union, each outlet pipe of described multiple way union all is connected with a distributive pipe, described distributive pipe end is provided with to the spraying gondola water faucet of drum center spray water smoke, described spraying gondola water faucet is fixed on the drum inwall, the outlet pipe of described water pump also is connected with for the recovery tube that reclaims hot water, described recovery tube is provided with the first electrically operated valve, described the second water pipe is provided with the second electrically operated valve, described the first water pipe is provided with a cooling-water temperature sensor, and the input of described controller is connected with cooling-water temperature sensor, the output of described controller and the first electrically operated valve be connected the control end of electrically operated valve and be connected respectively.
2. a kind of activated carbon rotary furnace tail gas heat quantity retracting device according to claim 1, it is characterized in that: be connected with a water inlet pipe on the described drum, described water inlet pipe is provided with the 3rd electrically operated valve, and the control end of described the 3rd electrically operated valve is connected with the output of controller.
3. a kind of activated carbon rotary furnace tail gas heat quantity retracting device according to claim 1 is characterized in that: be provided with a blow vent for equilibrium air pressure in the middle part of the described drum.
4. a kind of activated carbon rotary furnace tail gas heat quantity retracting device according to claim 1, it is characterized in that: described controller is the PLC controller.
CN2013201496109U 2013-03-29 2013-03-29 Tail gas heat recovering device of activated carbon rotary furnace Expired - Fee Related CN203259022U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106672964A (en) * 2016-12-22 2017-05-17 桂东县湘浙活性炭有限公司 Comprehensive pyrolysis gas collection and recycling process in active carbon production process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106672964A (en) * 2016-12-22 2017-05-17 桂东县湘浙活性炭有限公司 Comprehensive pyrolysis gas collection and recycling process in active carbon production process

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Granted publication date: 20131030

Termination date: 20160329