CN203249409U - An inner concentrating light heat pipe type vacuum heat collecting tube - Google Patents
An inner concentrating light heat pipe type vacuum heat collecting tube Download PDFInfo
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- CN203249409U CN203249409U CN2013202427017U CN201320242701U CN203249409U CN 203249409 U CN203249409 U CN 203249409U CN 2013202427017 U CN2013202427017 U CN 2013202427017U CN 201320242701 U CN201320242701 U CN 201320242701U CN 203249409 U CN203249409 U CN 203249409U
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- 229910052751 metal Inorganic materials 0.000 claims abstract description 43
- 239000002184 metal Substances 0.000 claims abstract description 43
- 239000011521 glass Substances 0.000 claims abstract description 41
- 150000001875 compounds Chemical class 0.000 claims abstract description 10
- 239000004033 plastic Substances 0.000 claims description 22
- 229920003023 plastic Polymers 0.000 claims description 22
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 18
- 229910052709 silver Inorganic materials 0.000 claims description 17
- 239000004332 silver Substances 0.000 claims description 17
- -1 polyethylene Polymers 0.000 claims description 13
- 229910052782 aluminium Inorganic materials 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- 239000004698 Polyethylene Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 239000004417 polycarbonate Substances 0.000 claims description 5
- 229920000515 polycarbonate Polymers 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 239000003518 caustics Substances 0.000 claims 3
- 239000004411 aluminium Substances 0.000 claims 1
- 150000003503 terephthalic acid derivatives Chemical class 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 239000000463 material Substances 0.000 abstract description 10
- 238000010521 absorption reaction Methods 0.000 abstract description 9
- 239000012530 fluid Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000004743 Polypropylene Substances 0.000 description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 5
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- 229920001155 polypropylene Polymers 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
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- 238000005336 cracking Methods 0.000 description 1
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- 229920002457 flexible plastic Polymers 0.000 description 1
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- 238000013021 overheating Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/44—Heat exchange systems
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Abstract
本实用新型公开了一种内聚光热管式真空集热管,其包括玻璃外管和金属热管,所述金属热管套装于玻璃外管内且二者同轴,金属热管和玻璃外管之间形成真空层,所述玻璃外管具有径向截面为复合抛物线或单抛物线或圆渐开线的聚光面,所述聚光面上设置有反光层,且该聚光面的焦点落在金属热管的外表面。本实用新型采用具有聚光面为复合抛物面、单抛物面或圆渐开面的玻璃外管,并在聚光面上放置柔性反光材料或直接沉积反光层,聚光面在玻璃外管的生产过程中就固定成型,因此不需要内插额外的聚光装置,提高了生产效率,降低了生产成本。同时反光层可将95%以上的太阳光反射到焦点位置,进一步提升了金属热管的吸收效率,提高了金属热管中工质的温度。
The utility model discloses an inner concentrating light heat pipe type vacuum heat collecting pipe, which comprises a glass outer pipe and a metal heat pipe. Vacuum layer, the glass outer tube has a concentrating surface with a radial section of a compound parabola or a single parabola or a circular involute, the concentrating surface is provided with a reflective layer, and the focus of the concentrating surface falls on the metal heat pipe of the outer surface. The utility model adopts a glass outer tube with a light-gathering surface as a compound paraboloid, a single paraboloid or a circular involute surface, and places a flexible reflective material on the light-gathering surface or directly deposits a reflective layer. The light-gathering surface is in the production process of the glass outer tube It is fixed and formed in the middle, so there is no need to insert an additional light-gathering device, which improves production efficiency and reduces production costs. At the same time, the reflective layer can reflect more than 95% of the sunlight to the focus position, which further improves the absorption efficiency of the metal heat pipe and increases the temperature of the working fluid in the metal heat pipe.
Description
技术领域technical field
本实用新型涉及太阳能热利用技术领域,尤其是一种内聚光热管式真空集热管。The utility model relates to the technical field of solar heat utilization, in particular to an inner concentrating heat pipe type vacuum heat collecting pipe.
背景技术Background technique
太阳能热水器是当前太阳能低温应用领域最典型的一种技术。截止2010年底,世界热水器保有量达1.875亿m2,其中中国保有量达1.5亿m2,占世界的80%,是全球太阳能热能利用最多的国家,其在2008年和2009年的年产量分别达到3100万m2和4200万m2,分别较上年增加32.5%和35.5%。Solar water heater is the most typical technology in the field of low temperature application of solar energy. By the end of 2010, the world's water heaters had reached 187.5 million m 2 , of which China had 150 million m 2 , accounting for 80% of the world. It is the country that utilizes the most solar thermal energy in the world. Its annual output in 2008 and 2009 was Reached 31 million m 2 and 42 million m 2 , an increase of 32.5% and 35.5% over the previous year respectively.
全玻璃真空管热水器是我国太阳能热水器的主流,占市场份额的90%以上。随着全球太阳能建筑一体化趋势的发展,全玻璃真空管热水器的易破损、易结垢、安装复杂、难与建筑结合等缺点暴露出来。目前高层建筑上普遍采用的为平板集热器,但是这种集热方式存在热效率低的缺点。热管式真空集热管集中了上述两种集热方式的长处,具有以下优点:(1)热容量小,启动传热迅速,即使在多云间晴的低日照条件下也能迅速启动,有效收集热量,所以即使对于日照条件不太高的地区也可有效使用,应用地区很广。(2)由于被加热的工质不直接流入真空管内,所以系统管路可承受较高工作压力,承压能力很强。(3)用热管传输热量,真空管内无水,且热管本身就具有了抗冻防过热的性能,这就防止了管子在无负荷情况下带来的高温问题及在高寒地区的结冰冻裂问题。(4)安装简便,运行可靠:管子和联箱是“干性连接”,无热水泄漏问题,安装方便,即使有一根热管出现问题,在维修过程中也不会影响整个系统的正常使用。因此热管式真空集热管具有良好的发展前景。All-glass vacuum tube water heaters are the mainstream of solar water heaters in my country, accounting for more than 90% of the market share. With the development of the global trend of building integrated solar energy, the disadvantages of all-glass vacuum tube water heaters such as easy damage, easy scaling, complicated installation, and difficulty in combining with buildings have been exposed. At present, flat plate heat collectors are commonly used in high-rise buildings, but this heat collection method has the disadvantage of low thermal efficiency. The heat pipe vacuum heat collection tube combines the advantages of the above two heat collection methods, and has the following advantages: (1) small heat capacity, rapid start-up heat transfer, even in cloudy and sunny low sunshine conditions, it can start quickly and effectively collect heat. Therefore, it can be effectively used even in areas where the sunshine conditions are not too high, and the application area is very wide. (2) Since the heated working fluid does not directly flow into the vacuum tube, the system pipeline can withstand high working pressure and has a strong pressure bearing capacity. (3) The heat pipe is used to transfer heat, there is no water in the vacuum pipe, and the heat pipe itself has the performance of anti-freezing and overheating, which prevents the high temperature problem caused by the pipe under no load and the problem of freezing and cracking in the alpine region . (4) Easy installation and reliable operation: pipes and headers are "dry connections", no hot water leakage, easy installation, even if there is a problem with one heat pipe, it will not affect the normal use of the entire system during maintenance. Therefore, the heat pipe vacuum heat collector has a good development prospect.
将聚光系统引入热管式真空集热管中,可以进一步提高光热转化效率并得到更高温的热水和蒸汽。外聚光的方式由于聚光器暴露在空气中易氧化、易积灰、易变形且成本较高,所以未能推广应用。现有技术中,公开号为CN2360800Y公开了一种内聚光热管式真空管,其是在真空玻璃管中插入曲面反射镜来实现内聚光,如镜面铝或镜面不锈钢等,这样的设计不仅增加了产品的制造成本,还大大降低了生产效率。Introducing the concentrating system into the heat pipe vacuum heat collection tube can further improve the light-to-heat conversion efficiency and obtain higher temperature hot water and steam. The external concentrating method has not been popularized and applied because the concentrator is easy to oxidize, accumulate dust, deform and have high cost when it is exposed to the air. In the prior art, the publication number is CN2360800Y, which discloses a heat pipe type vacuum tube with inner light concentrating, which is to insert a curved reflector into the vacuum glass tube to realize inner light focus, such as mirror aluminum or mirror stainless steel, etc., such a design not only The manufacturing cost of the product has been increased, and the production efficiency has also been greatly reduced.
实用新型内容Utility model content
为了解决上述问题,本实用新型提供一种内聚光热管式真空集热管,其玻璃外管为复合抛物面、单抛物面或圆的渐开面结构,这种设计提高了生产效率,降低了生产成本。同时聚光面的反光层可将95%以上的太阳光反射到焦点位置,进一步提升了金属热管的吸收效率,提高了金属热管中工质的温度。In order to solve the above-mentioned problems, the utility model provides an inner concentrating heat pipe type vacuum heat collecting tube, the glass outer tube of which is a compound paraboloid, single paraboloid or circular involute surface structure, this design improves production efficiency and reduces production cost. At the same time, the reflective layer on the concentrating surface can reflect more than 95% of the sunlight to the focus position, which further improves the absorption efficiency of the metal heat pipe and increases the temperature of the working fluid in the metal heat pipe.
为实现以上目的,本实用新型采取的技术方案是:For realizing above object, the technical scheme that the utility model takes is:
一种内聚光热管式真空集热管,其包括玻璃外管和金属热管,所述金属热管套装于玻璃外管内且二者同轴,金属热管和玻璃外管之间形成真空层,所述玻璃外管具有径向截面为复合抛物线或单抛物线或圆渐开线的聚光面,所述聚光面上设置有反光层,且该聚光面的焦点落在金属热管的外表面。聚光面在玻璃外管的生产过程中就固定成型,因此不需要内插额外的聚光装置。An inner concentrating heat pipe type vacuum heat collection tube, which includes a glass outer tube and a metal heat pipe, the metal heat pipe is set in the glass outer tube and the two are coaxial, a vacuum layer is formed between the metal heat pipe and the glass outer tube, the The glass outer tube has a light-gathering surface with a radial section of a compound parabola, a single parabola, or a circular involute. The light-gathering surface is provided with a reflective layer, and the focus of the light-gathering surface falls on the outer surface of the metal heat pipe. The concentrating surface is fixed and formed during the production of the glass outer tube, so no additional concentrating devices need to be inserted.
所述反光层可以是通过银镜反应沉积于聚光面上的银反光层。The reflective layer may be a silver reflective layer deposited on the light-gathering surface through silver mirror reaction.
所述反光层可以是通过电镀的方法沉积或者通过喷涂于聚光面上的镍反光层、银反光层和铝反光层中的任一种。The reflective layer may be deposited by electroplating or sprayed on the light-gathering surface by any one of nickel reflective layer, silver reflective layer and aluminum reflective layer.
所述反光层为柔性塑料贴膜,该柔性塑料贴膜包括基材层以及镀于所述基材层上的反光结构层。The reflective layer is a flexible plastic film, which includes a substrate layer and a reflective structure layer plated on the substrate layer.
所述反光结构层为银膜层或铝膜层。The reflective structure layer is a silver film layer or an aluminum film layer.
所述基材层为聚对苯二甲酸类塑料层、聚碳酸酯类塑料层、聚乙烯类塑料层和聚丙烯类塑料层中的任一种。The base material layer is any one of polyethylene terephthalate plastic layer, polycarbonate plastic layer, polyethylene plastic layer and polypropylene plastic layer.
所述金属热管的外表面镀有一太阳能选择性吸收涂层。The outer surface of the metal heat pipe is coated with a solar selective absorbing coating.
本实用新型与现有技术相比,具有如下优点:本实用新型采用具有聚光面为复合抛物面、单抛物面或圆渐开面的玻璃外管,并在聚光面上放置柔性反光材料或直接沉积反光层,聚光面在玻璃外管的生产过程中就固定成型,因此不需要内插额外的聚光装置,提高了生产效率,降低了生产成本。同时反光层可将95%以上的太阳光反射到焦点位置,进一步提升了金属热管的吸收效率,提高了金属热管中工质的温度。Compared with the prior art, the utility model has the following advantages: the utility model adopts a glass outer tube with a light-gathering surface as a compound paraboloid, a single paraboloid or a circular involute surface, and places a flexible reflective material on the light-gathering surface or directly The light-reflecting layer is deposited, and the light-gathering surface is fixed and formed during the production process of the glass outer tube, so there is no need to insert an additional light-gathering device, which improves production efficiency and reduces production costs. At the same time, the reflective layer can reflect more than 95% of the sunlight to the focus position, which further improves the absorption efficiency of the metal heat pipe and increases the temperature of the working fluid in the metal heat pipe.
附图说明Description of drawings
图1是本实用新型内聚光热管式真空集热管的结构示意图;Fig. 1 is the structure schematic diagram of the utility model internal concentrating heat pipe type vacuum heat collecting tube;
图2是聚光面为复合抛物面结构的剖视图;Fig. 2 is a cross-sectional view in which the concentrating surface is a compound paraboloid structure;
图3是聚光面为单抛物面结构的剖视图;Fig. 3 is a cross-sectional view in which the concentrating surface is a single paraboloid structure;
图4是聚光面为圆渐开面结构的剖视图;Fig. 4 is a cross-sectional view of a circular involute surface structure;
其中:1、玻璃外管;2、反光层;3、金属热管;4、复合抛物线;5、单抛物线;6、圆渐开线。Among them: 1. Glass outer tube; 2. Reflective layer; 3. Metal heat pipe; 4. Composite parabola; 5. Single parabola; 6. Circular involute.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型的内容做进一步详细说明。The content of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
请参阅图1和图2,一种内聚光热管式真空集热管,其包括玻璃外管1和金属热管3,金属热管3套装于玻璃外管1内且二者同轴,金属热管3和玻璃外管1之间形成真空层,玻璃外管1的径向截面为圆弧形和复合抛物线4的组合结构,其中由复合抛物线4构成的玻璃外管的内壁称之为聚光面,该聚光面在玻璃外管的生产过程中就固定成型,无需内插聚光结构,提高太阳能利用效率的同时并提高了生产效率,降低了生产成本。聚光面的焦点均落在金属热管3的外表面,而且可以在金属热管3的外表面镀上太阳能选择性吸收涂层,进一步提供太阳能的利用效率。Please refer to Fig. 1 and Fig. 2, a kind of vacuum heat collecting tube of inner concentrating heat pipe type, which includes a glass outer tube 1 and a
聚光面上设置有反光层2,其可将95%以上的太阳光反射到金属热管3的外表面,进一步提升了金属热管的吸收效率,提高了金属热管中工质的温度。反光层2可以是利用银镜反应在复合抛物线构成的聚光面上沉积银反射层,也可以通过电镀的方法沉积或者通过喷涂于聚光面上的镍反光层、银反光层和铝反光层,还可以是在玻璃外管1中聚光面的位置插入的柔性反光贴膜,该柔性反光贴膜包括基材层以及镀于所述基材层上的反光结构层,其中:反光结构层可以是银膜层或铝膜层,基材层可以采用聚对苯二甲酸类塑料(PET)、聚碳酸酯类塑料(PC)、聚乙烯类塑料(PE)和聚丙烯类塑料(PP)等材料中的任一种。A light-reflecting
实施例2Example 2
请参阅图1和图3,一种内聚光热管式真空集热管,其包括玻璃外管1和金属热管3,金属热管3套装于玻璃外管1内且二者同轴,金属热管3和玻璃外管1之间形成真空层,玻璃外管1的径向截面为圆弧形和单抛物线5的组合结构,其中由单抛物线5构成的玻璃外管的内壁称之为聚光面,该聚光面在玻璃外管的生产过程中就固定成型,无需内插聚光结构,提高太阳能利用效率的同时并提高了生产效率,降低了生产成本。聚光面的焦点均落在金属热管3的外表面,而且可以在金属热管3的外表面镀上太阳能选择性吸收涂层,进一步提供太阳能的利用效率。Please refer to Fig. 1 and Fig. 3, a kind of vacuum heat collecting tube of inner concentrating heat pipe type, which includes a glass outer tube 1 and a
聚光面上设置有反光层2,其可将95%以上的太阳光反射到金属热管3的外表面,进一步提升了金属热管的吸收效率,提高了金属热管中工质的温度。反光层2可以是利用银镜反应在单抛物线构成的聚光面上沉积银反射层,也可以通过电镀的方法沉积或者通过喷涂于聚光面上的镍反光层、银反光层和铝反光层,还可以是在玻璃外管1中聚光面的位置插入的柔性反光贴膜,该柔性反光贴膜包括基材层以及镀于所述基材层上的反光结构层,其中:反光结构层可以是银膜层或铝膜层,基材层可以采用聚对苯二甲酸类塑料(PET)、聚碳酸酯类塑料(PC)、聚乙烯类塑料(PE)和聚丙烯类塑料(PP)等材料中的任一种。A light-reflecting
实施例3Example 3
请参阅图1和图4,一种内聚光热管式真空集热管,其包括玻璃外管1和金属热管3,金属热管3套装于玻璃外管1内且二者同轴,金属热管3和玻璃外管1之间形成真空层,玻璃外管1的径向截面为圆弧形和圆渐开线6的组合结构,其中由圆渐开线6组成构成的玻璃外管的内壁称之为聚光面,该聚光面在玻璃外管的生产过程中就固定成型,无需内插聚光结构,提高太阳能利用效率的同时并提高了生产效率,降低了生产成本。聚光面的焦点均落在金属热管3的外表面,而且可以在金属热管3的外表面镀上太阳能选择性吸收涂层,进一步提供太阳能的利用效率。Please refer to Fig. 1 and Fig. 4, a kind of vacuum heat collecting tube of inner concentrating heat pipe type, which includes a glass outer tube 1 and a
聚光面上设置有反光层2,其可将95%以上的太阳光反射到金属热管3的外表面,进一步提升了金属热管的吸收效率,提高了金属热管中工质的温度。反光层2可以是利用银镜反应在圆渐开线6构成的聚光面上沉积银反射层,也可以通过电镀的方法沉积或者通过喷涂于聚光面上的镍反光层、银反光层和铝反光层,还可以是在玻璃外管1中聚光面的位置插入的柔性反光贴膜,该柔性反光贴膜包括基材层以及镀于所述基材层上的反光结构层,其中:反光结构层可以是银膜层或铝膜层,基材层可以采用聚对苯二甲酸类塑料(PET)、聚碳酸酯类塑料(PC)、聚乙烯类塑料(PE)和聚丙烯类塑料(PP)等材料中的任一种。A light-reflecting
上列详细说明是针对本实用新型可行实施例的具体说明,该实施例并非用以限制本实用新型的保护范围,凡未脱离本实用新型所为的等效实施或变更,均应包含于本案的保护范围中。The above detailed description is a specific description of the feasible embodiment of the utility model. This embodiment is not used to limit the scope of protection of the utility model. Any equivalent implementation or change that does not deviate from the utility model should be included in this case within the scope of protection.
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