CN203244993U - Single-roller pulverizer - Google Patents

Single-roller pulverizer Download PDF

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Publication number
CN203244993U
CN203244993U CN201320267178.3U CN201320267178U CN203244993U CN 203244993 U CN203244993 U CN 203244993U CN 201320267178 U CN201320267178 U CN 201320267178U CN 203244993 U CN203244993 U CN 203244993U
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friction roller
roller
arc
shell
friction
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Expired - Fee Related
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CN201320267178.3U
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Chinese (zh)
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李平
吴长明
欧阳维强
苏莉
钱志东
卫军全
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Henan University of Technology
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Henan University of Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

The utility model provides a single-roller pulverizer which comprises a transmission, a shell and a friction roller, wherein a feeding hole and a discharge hole are formed in the shell, the friction roller is arranged in the shell, the transmission drives the friction roller to rotate, an arc panel is arranged at a part, corresponding to the friction roller, of the shell, the arc panel is internally tangent with the friction roller, and cutting edges are arranged on the outer circumference of the friction roller and the inner side of the arc panel. According to the utility model, the friction roller is arranged in the shell of the pulverizer, the part, corresponding to the friction roller, of the shell is arranged into an arc tangent with the friction roller, to-be-smashed materials enter into the arc part between the friction roller and the shell and are smashed by utilizing the extrusion force of the arc part between the friction roller and the shell, only one single roller rotates, the structure is simple, and the stress of the materials is single, so that the slip of the materials can be effectively avoided, the calorific value of the friction roller is reduced, and the energy is saved.

Description

一种单辊式粉碎机A single roller pulverizer

技术领域:Technical field:

本实用新型属于饲料生产加工用的机械设备技术领域,具体涉及一种单辊式粉碎机。 The utility model belongs to the technical field of mechanical equipment for feed production and processing, in particular to a single-roller pulverizer.

背景技术:Background technique:

粉碎机是将大尺寸的固体原料粉碎至要求尺寸的机械,按粉碎机的辊轴来分,可分为单棍、双辊和多辊粉碎机,目前,饲料行业内最常见的是双辊和多辊粉碎机。例如,公开号为CN102921494A,名称为“一种辊式粉碎机”及公开号为CN202860613U,名称为“一种辊式粉碎机”的中国专利,公开的辊式粉碎机均为一组两辊;公开号为CN101367055名称为“两组辊式粉碎机及其操作方法”、公开号为CN201279473名称为“两组辊式粉碎机”及公开号为CN202490636U名称为“一种用于食品加工的新型轧辊式粉碎机”的中国专利,公开的辊式粉碎机均为两组四辊粉碎机;公开号为CN201279474名称为“三组辊式粉碎机”的中国专利公开了一种三组六辊粉碎机;公开号为CN101104151名称为“辊式粉碎机”及公开号为CN201291143名称为“四组辊式粉碎机”公开的辊式粉碎机均为四组八辊粉碎机;而公开号为CN102112230A名称为“用于碾碎颗粒状物料的辊式粉碎机”公开了一种多辊粉碎机。这些双辊和多辊粉碎机是利用一组或多组单独传动的辊轴相对旋转产生的挤轧力来破碎物料,辊体为圆柱体,在圆柱面上拉出沟槽,每组的两辊平行放置,圆面外切,物料进入两辊间的破碎腔后,物料受到传动辊的齿力作用,使物料被逼通过两辊之间,同时受到辊轴的挤压、剪磨和揉搓的作用,使物料粉碎,但颗粒饲料在通过双辊时,其受力是比较复杂的,不仅有双辊旋切时向下的挤轧力,而且还有双辊相对旋转时产生向上的合力,这种复杂的受力使部分颗粒饲料弹起,部分颗粒物料在两辊间打滑,从而导致辊轴摩擦发热,增加粉碎机的能耗,单位产量能耗高。 The pulverizer is a machine that crushes large-sized solid raw materials to the required size. According to the roller shaft of the pulverizer, it can be divided into single-roll, double-roll and multi-roll pulverizers. At present, the most common type in the feed industry is the double-roll pulverizer. and multi-roll mills. For example, the publication number is CN102921494A, the name is "a kind of roller mill" and the publication number is CN202860613U, the name is "a Chinese patent of roller mill", and the disclosed roller mills are all a set of two rollers; The publication number is CN101367055, the name is "two groups of roller mills and its operating method", the publication number is CN201279473, the name is "two groups of roller mills" and the publication number is CN202490636U, and the name is "a new type of roller for food processing". The Chinese patent of "type pulverizer", the disclosed roller pulverizers are two sets of four-roll pulverizers; the Chinese patent with the publication number CN201279474 titled "three groups of roller pulverizers" discloses a kind of three groups of six-roll pulverizers Publication number is that CN101104151 name is called " roller mill " and publication number is that CN201291143 name is called " four groups of roller mills " and the disclosed roller mill is four groups of eight roller mills; And publication number is that CN102112230A name is "Roll Mill for Crushing Granular Materials" discloses a multi-roll mill. These double-roller and multi-roller pulverizers use the extrusion force generated by the relative rotation of one or more sets of independently driven roller shafts to crush materials. The roller body is a cylinder, and grooves are drawn on the cylindrical surface. The rollers are placed in parallel, and the circular surface is circumscribed. After the material enters the crushing chamber between the two rollers, the material is subjected to the tooth force of the drive roller, so that the material is forced to pass between the two rollers, and is squeezed, sheared and kneaded by the roller shaft at the same time. However, when the pellet feed passes through the double rollers, its force is more complicated, not only the downward squeezing force when the double rollers are rotary-cut, but also the upward resultant force when the two rollers rotate relative to each other. , This kind of complex force makes part of the pellet feed bounce, and part of the pellet material slips between the two rollers, which causes the friction and heat of the roller shaft, increases the energy consumption of the pulverizer, and the energy consumption per unit output is high.

实用新型内容:Utility model content:

综上所述,为了克服现有技术问题的不足,本实用新型提供了一种单辊式粉碎机,它是在粉碎机的机壳内设置一个磨擦辊,同时将机壳的与磨擦辊相对应的部位设计成与磨擦辊相切的弧形,待粉碎的物料进入磨擦辊与壳体的弧形部位之间,利用磨擦辊与壳体的弧形部位之间的挤压力粉碎物料,单辊转动,结构简单,同时物料受力单一,可有效的避免物料打滑现象,减少磨擦辊的发热量,节约能源。 In summary, in order to overcome the deficiencies of the existing technical problems, the utility model provides a single-roller pulverizer, which is to set a friction roller in the casing of the pulverizer, and at the same time connect the casing to the friction roller. The corresponding part is designed as an arc tangent to the friction roller. The material to be crushed enters between the friction roller and the arc of the shell, and the material is crushed by the extrusion force between the friction roller and the arc of the shell. The single roller rotates, the structure is simple, and the material is subjected to a single force, which can effectively avoid the phenomenon of material slipping, reduce the calorific value of the friction roller, and save energy.

为解决上述技术问题,本实用新型的技术方案是这样实现的: In order to solve the problems of the technologies described above, the technical solution of the utility model is achieved in this way:

一种单辊式粉碎机,其中:包括传动装置、壳体及磨擦辊,壳体上设置有进料口及出料口,磨擦辊设置在壳体内,传动装置驱动磨擦辊转动,所述的壳体的与磨擦辊相对应的部位为弧形板,所述的弧形板与磨擦辊相内切。 A single-roller pulverizer, which includes a transmission device, a casing and a friction roller, the casing is provided with a feed port and a discharge port, the friction roller is arranged in the casing, and the transmission device drives the friction roller to rotate. The part of the shell corresponding to the friction roller is an arc-shaped plate, and the arc-shaped plate is inscribed with the friction roller.

进一步,所述的磨擦辊的外圆周上及弧形板的内侧均设只有切削刃。 Further, only cutting edges are provided on the outer circumference of the friction roller and on the inner side of the arc-shaped plate.

进一步,所述的弧形板的内径大于磨擦辊的外径。 Further, the inner diameter of the arc-shaped plate is larger than the outer diameter of the friction roller.

进一步,所述的壳体的进料口上设置有导流板。 Further, a deflector is provided on the feed inlet of the housing.

本实用新型的有益效果为:               The beneficial effects of the utility model are:

1、本实用新型是在粉碎机的机壳内设置一个磨擦辊,同时将机壳的与磨擦辊相对应的部位设计成与磨擦辊相切的弧形,待粉碎的物料进入磨擦辊与壳体的弧形部位之间,利用磨擦辊与壳体的弧形部位之间的挤压力粉碎物料,单辊转动,结构简单,同时物料受力单一,可有效的避免物料打滑现象,减少磨擦辊的发热量,节约能源。 1. In this utility model, a friction roller is installed in the casing of the pulverizer, and the part of the casing corresponding to the friction roller is designed as an arc tangent to the friction roller. The material to be crushed enters the friction roller and the casing. Between the arc-shaped parts of the body, the crushing force between the friction roller and the arc-shaped parts of the shell is used to crush the material. The single roller rotates, the structure is simple, and the material is subjected to a single force, which can effectively avoid the slipping of the material and reduce friction. The calorific value of the rollers saves energy.

2、本实用新型的磨擦辊与机壳的弧形板相互内切,弧形板与磨擦辊的切线形成的夹角较小,当颗粒物料从进料口进入机壳后,物料的受力相对简单,仅有向下挤轧力,因此不会导致颗粒物料的弹起,从而避免了颗粒物料在磨擦辊与弧形板之间的打滑现象,减少辊轴摩擦发热,降低粉碎机单位产量的能耗。 2. The friction roller of the utility model cuts inwardly with the arc-shaped plate of the casing, and the angle formed by the tangent between the arc-shaped plate and the friction roller is small. Relatively simple, only the downward squeezing force, so it will not cause the bounce of the granular material, thereby avoiding the slipping phenomenon of the granular material between the friction roller and the arc plate, reducing friction and heating of the roller shaft, and reducing the unit output of the pulverizer energy consumption.

附图说明:Description of drawings:

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.

如图1所示,一种单辊式粉碎机,包括传动装置1、壳体2及磨擦辊3,壳体2上设置有进料口及出料口,壳体2的进料口上设置有导流板4,磨擦辊3设置在壳体2内,导流板4的低端越过磨擦辊3的最高点,伸向磨擦辊3的右侧,传动装置1驱动磨擦辊3转动,所述的壳体2的与磨擦辊3相对应的部位为弧形板5,所述的弧形板5与磨擦辊3相内切,弧形板5的内径大于磨擦辊3的外径,磨擦辊3的外圆周上及弧形板5的内侧均设只有切削刃6。 As shown in Figure 1, a single-roller pulverizer includes a transmission device 1, a housing 2 and a friction roller 3, the housing 2 is provided with a feed port and a discharge port, and the feed port of the housing 2 is provided with The deflector 4 and the friction roller 3 are arranged in the housing 2. The low end of the deflector 4 crosses the highest point of the friction roller 3 and extends to the right side of the friction roller 3. The transmission device 1 drives the friction roller 3 to rotate. The position corresponding to the friction roller 3 of the housing 2 is an arc-shaped plate 5, the arc-shaped plate 5 is inscribed with the friction roller 3, the inner diameter of the arc-shaped plate 5 is greater than the outer diameter of the friction roller 3, and the friction roller Only cutting edge 6 is all established on the outer circumference of 3 and the inboard of arc-shaped plate 5.

使用时,传动装置1带动磨擦辊3转动,物料从进料口进入壳体2,在导流板4的作用下进入磨擦辊3与弧形板5之间,在磨擦辊3及弧形板5上的切削刃6的作用下粉碎,粉碎后的物料从出料口排出。 When in use, the transmission device 1 drives the friction roller 3 to rotate, and the material enters the casing 2 from the feed port, enters between the friction roller 3 and the arc-shaped plate 5 under the action of the deflector 4, and passes between the friction roller 3 and the arc-shaped plate. 5 is crushed under the action of the cutting edge 6 on the top, and the crushed material is discharged from the discharge port.

本实用新型只有磨擦辊3转动,弧形板5固定不动,磨擦辊3上的切削刃6成为动刀,弧形板5上的切削刃6为定刀,物料进入动刀与定刀之间时,仅仅受到动刀的挤压力,物料受力单一,不会导致颗粒物料的弹起,从而避免了颗粒物料在磨擦辊3与弧形板5之间的打滑现象,减少辊轴摩擦发热。 In the utility model, only the friction roller 3 rotates, and the arc-shaped plate 5 is fixed. The cutting edge 6 on the friction roller 3 becomes a moving knife, and the cutting edge 6 on the arc-shaped plate 5 is a fixed knife. The material enters between the moving knife and the fixed knife. time, only by the extrusion force of the moving knife, the material is subjected to a single force, which will not cause the bouncing of the granular material, thereby avoiding the slipping phenomenon of the granular material between the friction roller 3 and the arc plate 5, and reducing the friction of the roller shaft fever.

要说明的是,以上所述实施例是对本实用新型技术方案的说明而非限制,所属技术领域普通技术人员的等同替换或者根据现有技术而做的其它修改,只要没超出本实用新型技术方案的思路和范围,均应包含在本实用新型所要求的权利范围之内。 It should be noted that the above-mentioned embodiments are illustrations and not limitations to the technical solution of the utility model, equivalent replacements by those of ordinary skill in the art or other modifications made according to the prior art, as long as they do not exceed the technical solution of the utility model The idea and scope of the invention should be included in the scope of rights required by the utility model.

Claims (4)

1.一种单辊式粉碎机,其特征在于:包括传动装置(1)、壳体(2)及磨擦辊(3),壳体(2)上设置有进料口及出料口,磨擦辊(3)设置在壳体(2)内,传动装置(1)驱动磨擦辊(3)转动,所述的壳体(2)的与磨擦辊(3)相对应的部位为弧形板(5),所述的弧形板(5)与磨擦辊(3)相内切。 1. A single-roller pulverizer, characterized in that: it includes a transmission device (1), a housing (2) and a friction roller (3), the housing (2) is provided with a feed port and a discharge port, the friction The roller (3) is set in the casing (2), the transmission device (1) drives the friction roller (3) to rotate, and the part of the casing (2) corresponding to the friction roller (3) is an arc-shaped plate ( 5), the arc-shaped plate (5) is inscribed with the friction roller (3). 2.根据权利要求1所述的一种单辊式粉碎机,其特征在于:所述的磨擦辊(3)的外圆周上及弧形板(5)的内侧均设只有切削刃(6)。 2. A single-roller pulverizer according to claim 1, characterized in that: the outer circumference of the friction roller (3) and the inner side of the arc-shaped plate (5) are provided with only cutting edges (6) . 3.根据权利要求1所述的一种单辊式粉碎机,其特征在于:所述的弧形板(5)的内径大于磨擦辊(3)的外径。 3. A single-roll pulverizer according to claim 1, characterized in that: the inner diameter of the arc-shaped plate (5) is larger than the outer diameter of the friction roller (3). 4.根据权利要求1所述的一种单辊式粉碎机,其特征在于:所述的壳体(2)的进料口上设置有导流板(4)。 4. A single-roll pulverizer according to claim 1, characterized in that: a deflector (4) is provided on the feed inlet of the housing (2).
CN201320267178.3U 2013-05-16 2013-05-16 Single-roller pulverizer Expired - Fee Related CN203244993U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103230816A (en) * 2013-05-16 2013-08-07 河南理工大学 Single-roller grinding machine
CN103600507A (en) * 2013-11-25 2014-02-26 南昌工程学院 Material-grabbing and compressing device of self-lifting-type branch chopper
CN106031891A (en) * 2015-03-11 2016-10-19 湖南万通科技股份有限公司 A feeding and crushing device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103230816A (en) * 2013-05-16 2013-08-07 河南理工大学 Single-roller grinding machine
CN103600507A (en) * 2013-11-25 2014-02-26 南昌工程学院 Material-grabbing and compressing device of self-lifting-type branch chopper
CN103600507B (en) * 2013-11-25 2015-07-29 南昌工程学院 From lifting formula slash chopper material grasping hold down gag
CN106031891A (en) * 2015-03-11 2016-10-19 湖南万通科技股份有限公司 A feeding and crushing device
CN106031891B (en) * 2015-03-11 2018-05-22 湖南万通科技股份有限公司 A kind of feeding crushing equipment

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