CN203237429U - Automatic bundle strapping machine - Google Patents
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- CN203237429U CN203237429U CN201320257447.8U CN201320257447U CN203237429U CN 203237429 U CN203237429 U CN 203237429U CN 201320257447 U CN201320257447 U CN 201320257447U CN 203237429 U CN203237429 U CN 203237429U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
本实用新型公开了一种自动捆扎机,包括驱动机构、沿水平方向送标的送标机构、沿竖直方向压标的捆扎机构以及位于所述送标机构和捆扎机构之间的升降机构,所述送标机构位于捆扎机构的一侧,且安装位置低于所述捆扎机构;所述升降机构沿竖直方向在捆扎机构和送标机构之间实现升降。该自动捆扎机突破了传统的捆扎机中各执行单元均采用气缸直线驱动或伺服电机驱动的设计思路,通过同一个电机同时驱动多个凸轮机构,使各执行单元差步动作。将主驱动、过载保护、各执行单元的凸轮机构及相应的功能机构在有限的空间内有机的组合与一体,真正地实现了耗能小,生产效率高,捆扎紧,同步性、一致性好,成本低,生产噪音低,易操作,易维修。
The utility model discloses an automatic binding machine, which comprises a driving mechanism, a label delivery mechanism for delivering labels in a horizontal direction, a binding mechanism for pressing labels in a vertical direction, and a lifting mechanism located between the label delivery mechanism and the binding mechanism. The label sending mechanism is located on one side of the binding mechanism, and the installation position is lower than the binding mechanism; the lifting mechanism realizes lifting between the binding mechanism and the label sending mechanism along the vertical direction. This automatic strapping machine breaks through the traditional design idea that each execution unit in the strapping machine is driven by a cylinder linear drive or a servo motor, and drives multiple cam mechanisms through the same motor at the same time, so that each execution unit operates differentially. The main drive, overload protection, the cam mechanism of each executive unit and the corresponding functional mechanism are organically combined and integrated in a limited space, which truly realizes low energy consumption, high production efficiency, tight binding, good synchronization and consistency. , low cost, low production noise, easy operation and maintenance.
Description
技术领域technical field
本实用新型涉及捆扎机,特别是涉及用于纸张印刷品的自动捆扎机。The utility model relates to a binding machine, in particular to an automatic binding machine for paper printed matter.
背景技术Background technique
随着我国各类商品的日益丰富,对商品包装的要求也日渐提升,从而使商标的印刷、模切机械及商品的自动包装机械得到了迅猛的发展。但商标的自动捆扎机械却一直未有效的突破,成为包装行业的一大瓶颈。传统的商标捆扎往往靠人手工捆扎,或是用塑料缠绕膜将分垛的商标人工缠绕捆扎,或是用牛皮纸将分垛的商标人工缠绕后再用胶带(胶水)粘贴。其人工捆扎的生产效率极低;捆扎质量差,容易损伤商标;捆扎不整齐(其一是捆扎后的商标不整齐,其二是捆扎带的不整齐)。总之通过人工捆扎商标费时、费事、质量差,且不适应在商品自动包装机上的使用。With the increasing abundance of various commodities in our country, the requirements for commodity packaging are also increasing, so that the printing and die-cutting machinery of trademarks and the automatic packaging machinery of commodities have developed rapidly. However, the automatic strapping machinery for trademarks has not been effectively broken through and has become a major bottleneck in the packaging industry. Traditional trademark bundling is often done by hand, or the stacked trademarks are manually wrapped with plastic wrapping film, or the stacked trademarks are manually wrapped with kraft paper and then pasted with adhesive tape (glue). The production efficiency of its manual binding is extremely low; the quality of the binding is poor, and the trademark is easily damaged; In short, it is time-consuming, time-consuming, and poor in quality to manually bundle trademarks, and it is not suitable for use on automatic commodity packaging machines.
后经同业人员的努力,开发了一款商标捆扎机。其捆扎的主要动作均采用气缸直线单元的机构来实现,该捆扎机的不足之处是:一是生产效率低,在X、Y、Z的三维空间内由若干个气缸直线单元机构来实现捆扎的各步动作,其每步动作都是由该气缸直线单元机构在完成该步动作并返回后,下步动作的气缸直线单元机构才能开始进行动作。即在捆扎中各步动作的进行时间长,故而生产效率低。二是检测点多,各气缸直线单元机构的动作是依据上步动作回位后的检测讯号来启动该步动作,一旦某个检测点出现故障,极易产生撞车而造成设备事故。三是维修成本高,气缸频繁的往复冲击,器件容易疲劳损伤,经常停机维修、更换零部件。四是生产噪音大,气缸冲击产生的机械噪音和气缸排气产生的气体噪音不利于操作者的身心健康。After the efforts of colleagues in the same industry, a trademark binding machine was developed. The main action of the strapping is realized by the mechanism of the cylinder linear unit. The disadvantages of this strapping machine are: first, the production efficiency is low, and the strapping is realized by several cylinder linear unit mechanisms in the three-dimensional space of X, Y, and Z. Each step of the action, its each step action is that the cylinder linear unit mechanism of the next step action can start to act after the cylinder linear unit mechanism completes the step action and returns. That is to say, it takes a long time to carry out each step in the binding, so the production efficiency is low. The second is that there are many detection points. The action of the linear unit mechanism of each cylinder is based on the detection signal after the previous step action returns to start the step action. Once a certain detection point fails, it is very easy to cause a collision and cause equipment accidents. The third is the high maintenance cost, the frequent reciprocating impact of the cylinder, the device is prone to fatigue damage, and the machine is often shut down for maintenance and replacement of parts. The 4th, production noise is big, and the mechanical noise that cylinder impact produces and the gas noise that cylinder exhaust produces is unfavorable for operator's physical and mental health.
另外还有国外进口的商标捆扎机,其捆扎的主要动作均采用伺服电机驱动。该捆扎机性能比气缸驱动的捆扎机有所提高,由于各电机的启动、停止都有反应时间,所以依然存在生产效率不高的现象。再是设备的成本较高,其中包含设备的制造成本和维修成本。同时还存在调试及维修的困难。In addition, there are trademark strapping machines imported from abroad, and the main actions of the strapping are all driven by servo motors. The performance of the strapping machine is improved compared with that of the cylinder-driven strapping machine. Since the start and stop of each motor have a reaction time, there is still a phenomenon that the production efficiency is not high. Furthermore, the cost of the equipment is relatively high, including the manufacturing cost and maintenance cost of the equipment. There are also difficulties in debugging and maintenance.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提出一种自动捆扎机,以解决现有技术的不足。In view of this, the purpose of this utility model is to propose an automatic binding machine to solve the deficiencies of the prior art.
基于上述目的,本实用新型提供的自动捆扎机包括驱动机构、沿水平方向送标的送标机构、沿竖直方向压标的捆扎机构以及位于所述送标机构和捆扎机构之间的升降机构,所述送标机构位于捆扎机构的一侧,且安装位置低于所述捆扎机构;所述升降机构沿竖直方向在捆扎机构和送标机构之间实现升降。Based on the above-mentioned purpose, the automatic binding machine provided by the utility model includes a driving mechanism, a label delivery mechanism for delivering labels in a horizontal direction, a binding mechanism for pressing labels in a vertical direction, and a lifting mechanism located between the label delivery mechanism and the binding mechanism. The label sending mechanism is located on one side of the binding mechanism, and the installation position is lower than the binding mechanism; the lifting mechanism realizes lifting between the binding mechanism and the label sending mechanism along the vertical direction.
可选地,所述驱动机构包括变频电机减速机和与所述变频电机减速机相连的第一磁粉离合器;Optionally, the drive mechanism includes a variable frequency motor reducer and a first magnetic powder clutch connected to the variable frequency motor reducer;
所述送标机构包括与所述第一磁粉离合器相连的第二磁粉离合器、用于将商标垛送入升降机构的皮带输送机构和用于将商标垛从升降机构推至捆扎机构的入舱推板,所述第二磁粉离合器用于控制皮带输送机构的运转或停止,所述入舱推板通过第三凸轮机构与所述第一磁粉离合器相连;The label feeding mechanism includes a second magnetic powder clutch connected to the first magnetic powder clutch, a belt conveying mechanism for sending the label stack into the lifting mechanism, and a cabin pusher for pushing the label stack from the lifting mechanism to the binding mechanism. plate, the second magnetic powder clutch is used to control the operation or stop of the belt conveying mechanism, and the cabin-entry push plate is connected with the first magnetic powder clutch through a third cam mechanism;
所述升降机构包括与所述第一磁粉离合器相连的第一凸轮机构和升降托盘,所述第一凸轮机构用于控制升降托盘沿竖直方向的升降,当所述升降托盘降至最低点时,所述升降托盘与皮带输送机构基本位于同一水平面。The lifting mechanism includes a first cam mechanism connected with the first magnetic powder clutch and a lifting tray, and the first cam mechanism is used to control the vertical lifting of the lifting tray. When the lifting tray is lowered to the lowest point , the lifting tray and the belt conveying mechanism are basically located at the same level.
较佳地,所述变频电机减速机通过同步带轮传动机构与第一磁粉离合器相连,所述驱动机构还包括分别与第一磁粉离合器和伞齿轮转向机构相连的第二链轮传动机构,所述伞齿轮转向机构还分别与第三凸轮机构相连、第三链轮传动机构相连,所述第三链轮传动机构与所述第一凸轮机构相连;所述第二磁粉离合器通过第四链轮传动机构与所述第三链轮传动机构相连。Preferably, the variable frequency motor reducer is connected to the first magnetic powder clutch through a synchronous pulley transmission mechanism, and the driving mechanism also includes a second sprocket transmission mechanism connected to the first magnetic powder clutch and the bevel gear steering mechanism respectively, so The bevel gear steering mechanism is also connected with the third cam mechanism and the third sprocket transmission mechanism respectively, and the third sprocket transmission mechanism is connected with the first cam mechanism; the second magnetic powder clutch is connected through the fourth sprocket The transmission mechanism is connected with the third sprocket transmission mechanism.
可选地,所述捆扎机构包括用于放置商标垛的捆扎台,所述捆扎台的上方设置有用于烫粘捆扎带的烫头,所述捆扎台的边缘处设置有用于切断捆扎带的裁切刀,所述烫头、裁切刀分别通过第五凸轮机构、第六凸轮机构与所述第一磁粉离合器相连;当所述升降托盘升至最高点时,所述升降托盘与捆扎台基本位于同一水平面。Optionally, the binding mechanism includes a binding platform for placing trademark stacks, an ironing head for ironing the binding straps is provided above the binding platform, and a cutter for cutting the binding straps is provided at the edge of the binding platform. The cutter, the ironing head and the cutting knife are respectively connected to the first magnetic powder clutch through the fifth cam mechanism and the sixth cam mechanism; when the lifting tray rises to the highest point, the lifting tray and the binding table are basically on the same level.
优选地,所述捆扎机构还包括位于捆扎台上表面的接标压块,所述接标压块通过第二凸轮机构与所述第一磁粉离合器相连,用于在商标垛进入捆扎台之前将捆扎带紧贴于商标垛的一侧。Preferably, the binding mechanism also includes a label pressing block located on the upper surface of the binding table, and the label connecting pressing block is connected with the first magnetic powder clutch through a second cam mechanism, and is used for placing the label stack before entering the binding table. The strapping is attached to one side of the trademark pile.
较佳地,所述捆扎机构还包括安装于所述捆扎台上方的压标块,所述压标块通过第四凸轮机构与所述第一磁粉离合器相连,用于将捆扎台上的商标垛朝竖直向下方向压实。Preferably, the binding mechanism also includes a marking block installed above the binding table, and the marking block is connected with the first magnetic powder clutch through a fourth cam mechanism, and is used to place the trademark stack on the binding table Compress in a vertical downward direction.
优选地,所述第二凸轮机构和第四凸轮机构均通过第一链轮传动机构与第一磁粉离合器相连。Preferably, both the second cam mechanism and the fourth cam mechanism are connected to the first magnetic powder clutch through the first sprocket transmission mechanism.
较佳地,所述捆扎台的上方沿竖直方向设置有导纸板,所述烫头设置于所述导纸板上,所述导纸板通过第五凸轮机构与所述第一磁粉离合器相连,用于引导捆扎带朝竖直向下方向缠绕捆扎台上的商标垛、同时带动所述烫头沿竖直向下方向运动。Preferably, a paper guide plate is arranged vertically above the binding table, the ironing head is arranged on the paper guide plate, and the paper guide plate is connected with the first magnetic powder clutch through a fifth cam mechanism, and It guides the binding belt to wrap around the trademark stack on the binding platform in a vertical downward direction, and at the same time drives the ironing head to move in a vertical downward direction.
可选地,所述捆扎机构还包括设置于所述捆扎台下方的负压机构,所述负压机构通过负压吸附捆扎带的端部。Optionally, the binding mechanism further includes a negative pressure mechanism arranged under the binding platform, and the negative pressure mechanism absorbs the end of the binding belt through negative pressure.
可选地,所述自动捆扎机包括用于接收捆扎后商标垛的收标机构,所述收标机构基本垂直于所述送标机构和捆扎机构所构成的平面。Optionally, the automatic binding machine includes a bid receiving mechanism for receiving bundled trademark stacks, and the bid receiving mechanism is substantially perpendicular to the plane formed by the label sending mechanism and the binding mechanism.
较佳地,所述捆扎机构还包括出舱推板,所述出舱推板通过第七凸轮机构与所述第一磁粉离合器相连,用于将捆扎后的商标垛从捆扎台推入所述收标机构。Preferably, the binding mechanism further includes a cabin-out push plate, and the cabin-out push plate is connected with the first magnetic powder clutch through a seventh cam mechanism, and is used to push the bundled trademark stacks from the binding platform into the Tender receiving agency.
优选地,所述收标机构还包括沿水平运动的第一产品整理机构和沿基本垂直于所述送标机构和捆扎机构所构成的平面方向运动的第二产品整理机构;所述第一产品整理机构用于接收从捆扎机构推出的商标垛,并将其推入第二产品整理机构;所述第二产品整理机构用于将多个商标垛一起推出所述自动捆扎机。Preferably, the bid receiving mechanism further includes a first product sorting mechanism that moves horizontally and a second product sorting mechanism that moves substantially perpendicular to the plane formed by the bid sending mechanism and the binding mechanism; the first product The sorting mechanism is used to receive the trademark stack pushed out from the binding mechanism, and push it into the second product sorting mechanism; the second product sorting mechanism is used to push a plurality of trademark stacks out of the automatic strapping machine together.
从上面所述可以看出,本实用新型提供的自动捆扎机突破了传统的捆扎机中各执行单元均采用气缸直线驱动或伺服电机驱动的设计思路,通过同一个电机同时驱动多个凸轮机构,使各执行单元差步动作。将主驱动、过载保护、各执行单元的凸轮机构及相应的功能机构在有限的空间内有机的组合于一体,真正地实现了耗能小,生产效率高,捆扎紧,同步性、一致性好,成本低,生产噪音低,易操作,易维修。It can be seen from the above that the automatic strapping machine provided by the utility model has broken through the design idea that each execution unit in the strapping machine is driven by a cylinder linear drive or a servo motor, and drives multiple cam mechanisms simultaneously through the same motor. Make each execution unit move differentially. The main drive, overload protection, the cam mechanism of each executive unit and the corresponding functional mechanism are organically combined in a limited space, which truly realizes low energy consumption, high production efficiency, tight binding, good synchronization and consistency. , low cost, low production noise, easy operation and maintenance.
附图说明Description of drawings
图1为本实用新型实施例自动捆扎机的主视图;Fig. 1 is the front view of the automatic binding machine of the utility model embodiment;
图2为本实用新型实施例自动捆扎机的捆扎机构、送标机构和收标机构的立体结构示意图;Fig. 2 is the three-dimensional structural schematic diagram of the binding mechanism, the bid sending mechanism and the bid receiving mechanism of the automatic binding machine of the utility model embodiment;
图3为本实用新型实施例自动捆扎机的捆扎机构和驱动机构的立体结构示意图;Fig. 3 is the three-dimensional structure diagram of the binding mechanism and the driving mechanism of the automatic binding machine of the utility model embodiment;
图4为本实用新型实施例自动捆扎机的链轮传动机构与各凸轮机构的连接示意图;Fig. 4 is the schematic diagram of the connection between the sprocket transmission mechanism and each cam mechanism of the automatic strapping machine of the utility model embodiment;
图5为本实用新型实施例自动捆扎机的传动关系示意图;Fig. 5 is a schematic diagram of the transmission relationship of the automatic binding machine of the utility model embodiment;
图6为本实用新型实施例自动捆扎机工作原理图。Fig. 6 is a schematic diagram of the working principle of the automatic binding machine according to the embodiment of the present invention.
其中:1、捆扎机构,2、送标机构,3、驱动机构,4、升降机构,5、变频电机减速机,6、第一磁粉离合器,7、第二磁粉离合器,8、皮带输送机构,9、第一凸轮机构,10、升降托盘,11、入舱推板,12、第三凸轮机构,13、捆扎台,14、烫头,15、裁切刀,16、第五凸轮机构,17、第六凸轮机构,18、接标压块,19、第二凸轮机构,20、压标块,21、第四凸轮机构,22、导纸板,23、负压机构,24、收标机构,25、出舱推板,26、第七凸轮机构,27、恒张力放卷,28、捆扎带,29、第一产品整理机构,30、第二产品整理机构,31、同步带轮传动机构,32、第一链轮传动机构,33、第二链轮传动机构,34、第三链轮传动机构,35、第四链轮传动机构,36、伞齿轮转向机构,37、第三光电开关,38、第四光电开关,39、第一光电开关,40、第二光电开关。Among them: 1. Binding mechanism, 2. Label feeding mechanism, 3. Driving mechanism, 4. Lifting mechanism, 5. Frequency conversion motor reducer, 6. First magnetic powder clutch, 7. Second magnetic powder clutch, 8. Belt conveying mechanism, 9, the first cam mechanism, 10, lifting tray, 11, cabin push plate, 12, the third cam mechanism, 13, strapping platform, 14, ironing head, 15, cutting knife, 16, the fifth cam mechanism, 17 , the sixth cam mechanism, 18, the standard pressing block, 19, the second cam mechanism, 20, the standard pressing block, 21, the fourth cam mechanism, 22, the paper guide plate, 23, the negative pressure mechanism, 24, the bid receiving mechanism, 25. Push plate out of cabin, 26. Seventh cam mechanism, 27. Constant tension unwinding, 28. Strapping belt, 29. First product sorting mechanism, 30. Second product sorting mechanism, 31. Synchronous pulley drive mechanism, 32, the first sprocket transmission mechanism, 33, the second sprocket transmission mechanism, 34, the third sprocket transmission mechanism, 35, the fourth sprocket transmission mechanism, 36, the bevel gear steering mechanism, 37, the third photoelectric switch, 38, the fourth photoelectric switch, 39, the first photoelectric switch, 40, the second photoelectric switch.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本实用新型进一步详细说明。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
本实用新型提供的自动捆扎机包括驱动机构、沿水平方向送标的送标机构、沿竖直方向压标的捆扎机构以及位于所述送标机构和捆扎机构之间的升降机构,所述送标机构位于捆扎机构的一侧,且安装位置低于所述捆扎机构;所述升降机构沿竖直方向在捆扎机构和送标机构之间实现升降。The automatic binding machine provided by the utility model includes a driving mechanism, a standard delivery mechanism for sending labels in the horizontal direction, a binding mechanism for pressing labels in the vertical direction, and a lifting mechanism located between the label delivery mechanism and the binding mechanism. It is located on one side of the binding mechanism, and the installation position is lower than the binding mechanism; the lifting mechanism realizes lifting between the binding mechanism and the label feeding mechanism along the vertical direction.
参考图1,其为本实用新型实施例自动捆扎机的主视图,作为本实用新型的一个实施例,所述自动捆扎机包括驱动机构3、沿水平方向送标的送标机构2、沿竖直方向压标的捆扎机构1以及位于所述送标机构2和捆扎机构1之间的升降机构4,所述送标机构2位于捆扎机构1的一侧,且送标机构2的安装位置低于所述捆扎机构1;所述升降机构4沿竖直方向在捆扎机构1和送标机构2之间实现升降。With reference to Fig. 1, it is the front view of the utility model embodiment automatic strapping machine, as an embodiment of the utility model, described automatic strapping machine comprises
其中,所述驱动机构3包括变频电机减速机5和与所述变频电机减速机5相连的第一磁粉离合器6,工作中通过改变变频电机的频率值,可以随时调整变频电机减速机5主轴的转速,从而随时调整捆扎机的生产速率。串联第一磁粉离合器6保护装置,设定第一磁粉离合器6的载荷,利于在生产过程中由于操作不当的卡、堵现象而自动过载保护,避免了设备事故的发生。Wherein, the
参见图2和图3的立体结构示意图,所述送标机构2包括与所述第一磁粉离合器6相连的第二磁粉离合器7、用于将商标垛送入升降机构4的皮带输送机构8和用于将商标垛从升降机构4推至捆扎机构1的入舱推板11,所述第二磁粉离合器7用于控制皮带输送机构8的运转或停止。当第二磁粉离合器7吸合时,皮带输送机构8运转,将皮带输送机构8上的商标垛输送至升降机构4;当第二磁粉离合器7分离时,皮带输送机构8停止运转。所述入舱推板11通过第三凸轮机构12与所述第一磁粉离合器6相连,在本实施例中,所述入舱推板11安装于皮带输送机构8一侧,且能沿水平方向往复运动,将商标垛从升降机构4推至捆扎机构1后,马上复位,进行下一个往复运动。2 and 3, the three-dimensional structure schematic diagram, the
所述升降机构4包括与所述第一磁粉离合器6相连的第一凸轮机构9和升降托盘10,所述第一凸轮机构9用于控制升降托盘10沿竖直方向的升降,当所述升降托盘10降至最低点时,所述升降托盘10与皮带输送机构8基本位于同一水平面,使皮带输送机构8上的商标垛平稳地进入升降托盘10中。The lifting mechanism 4 includes a
可选地,所述升降机构4还包括安装于捆扎机机架上的第一光电开关39和第二光电开关40,所述第一光电开关39与皮带输送机构8基本位于同一水平面,用于控制第二磁粉离合器7的吸合,所述第二光电开关40位于第一光电开关的上方,用于控制第二磁粉离合器7的分离。Optionally, the lifting mechanism 4 also includes a first
较佳地,所述捆扎机构1包括用于放置商标垛的捆扎台13,所述捆扎台13的上方设置有用于烫粘捆扎带28的烫头14,所述捆扎台13的边缘处设置有用于切断捆扎带28的裁切刀15,所述烫头14、裁切刀15分别通过第五凸轮机构16、第六凸轮机构17与所述第一磁粉离合器6相连;当所述升降托盘10升至最高点时,所述升降托盘10与捆扎台13基本位于同一水平面。Preferably, the strapping
为了提高商标垛的捆扎效果,所述捆扎机构1还包括位于捆扎台13上表面的接标压块18,所述接标压块18通过第二凸轮机构19与所述第一磁粉离合器6相连,用于在商标垛进入捆扎台13之前将捆扎带28紧贴于商标垛的一侧。优选地,所述捆扎机构1还包括安装于所述捆扎台13上方的压标块20,所述压标块20通过第四凸轮机构21与所述第一磁粉离合器6相连,用于将捆扎台13上的商标垛朝竖直向下方向压实。In order to improve the binding effect of the trademark stack, the
较佳地,所述捆扎台13的上方沿竖直方向还设置有导纸板22,所述烫头14设置于所述导纸板22上,所述导纸板22通过第五凸轮机构16与所述第一磁粉离合器6相连,用于引导捆扎带28朝竖直向下方向缠绕捆扎台13上的商标垛,使捆扎带28牢牢地缠绕商标垛,同时所述导纸板22还带动烫头14沿竖直方向向下运动。所述捆扎机构1还包括设置于所述捆扎台13下方的负压机构23,所述负压机构23通过负压吸附捆扎带28的端部,使捆扎带28被裁切刀15切断后迅速被负压机构23吸附,防止捆扎带28乱飘,为下一商标垛的整齐捆扎提供先期保证。Preferably, a
优选地,导纸板22的安装位置低于烫头14,当第五凸轮机构16驱动导纸板22沿竖直方向向下运动时,导纸板22带动烫头14同时沿竖直方向向下运动,烫头14运动至捆扎台13,对捆扎带28进行烫粘,导纸板22继续运动至捆扎台13下方的负压机构23附近,以便负压机构23吸附被裁切刀15切断后的捆扎带28端部。当导纸板22运动至捆扎台13下方的负压机构23附近时,裁切刀15位于导纸板22和捆扎台13之间,用于对缠绕商标垛后经烫粘的捆扎带28进行裁切分离。Preferably, the installation position of the
进一步地,所述自动捆扎机还包括用于接收捆扎后商标垛的收标机构24,所述收标机构24基本垂直于所述送标机构2和捆扎机构1所构成的平面。Further, the automatic strapping machine also includes a
所述捆扎机构还包括出舱推板25,所述出舱推板25通过第七凸轮机构26与所述第一磁粉离合器6相连,用于将捆扎后的商标垛从捆扎台13推入所述收标机构24。The binding mechanism also includes a cabin-out
图4为本实用新型实施例自动捆扎机的链轮传动机构与各凸轮机构的连接示意图,作为本实用新型的又一个实施例,变频电机减速机5通过同步带轮传动机构31与第一磁粉离合器6相连,第二凸轮机构19和第四凸轮机构21均通过第一链轮传动机构32与第一磁粉离合器6相连,第二链轮传动机构33分别与第一磁粉离合器6和伞齿轮转向机构36相连,伞齿轮转向机构36与第三凸轮机构12相连。第三链轮传动机构34分别与伞齿轮转向机构36、第一凸轮机构9和第四链轮传动机构35相连,第四链轮传动机构35与第二磁粉离合器2相连。需要说明的是,上述链轮传动机构也可以替换为同步带轮机构。所述第一磁粉离合器还可以直接与第五凸轮机构16、第六凸轮机构17和第七凸轮机构26相连。Figure 4 is a schematic diagram of the connection between the sprocket transmission mechanism and each cam mechanism of the automatic strapping machine according to the embodiment of the present utility model. The
图5为本实用新型实施例自动捆扎机的传动关系示意图,变频电机减速机5启动,通过同步带轮传动机构31,带动设定好扭矩值的第一磁粉离合器6转动,工作中通过改变变频电机的频率值,可以随时调整主轴的转速,从而随时调整捆扎机的生产速率。第一磁粉离合器6的转动驱动第五凸轮机构16、第六凸轮机构17和第七凸轮机构26转动;同时通过第一链轮传动机构32驱动第二凸轮机构19和第四凸轮机构21转动;通过第二链轮传动机构33驱动伞齿轮转向机构36转动。伞齿轮转向机构36驱动第三凸轮机构12的转动;伞齿轮转向机构36同时通过第三链轮传动机构34驱动第一凸轮机构9转动;第三链轮传动机构34驱动第四链轮传动机构35转动,使第四链轮传动机构35通过第二磁粉离合器2的吸合或者分离驱动皮带输送机构8的转动或者停止。需要说明的是,第二磁粉离合器2断开,则第二磁粉离合器2输入侧空转,输出侧不动作,皮带输送机构8亦不动作。Figure 5 is a schematic diagram of the transmission relationship of the automatic strapping machine according to the embodiment of the utility model. The variable
图6为本实用新型实施例自动捆扎机工作原理图,为清楚说明本实用新型的运行过程,在本实施例中,以X轴为水平方向,Y轴为竖直方向,Z轴为垂直于X轴和Y轴的方向。变频电机减速机5的主驱动在经过第一磁粉离合器6后,通过链轮机构驱动:第二磁粉离合器7、皮带输送机构8的商标X向送标单元;第一凸轮机构9的商标Y向送标单元;第二凸轮机构19的X向接标单元;第三凸轮机构12的X向推标入捆扎台单元;第四凸轮机构21的Y向压标单元;第五凸轮机构16的Y向捆扎、烫粘单元;第六凸轮机构17的Z向裁切单元;第七凸轮机构26的Z向推标出捆扎台单元;Fig. 6 is a schematic diagram of the working principle of the automatic binding machine of the embodiment of the utility model. In order to clearly illustrate the operation process of the utility model, in this embodiment, the X axis is the horizontal direction, the Y axis is the vertical direction, and the Z axis is the vertical direction. The direction of the X and Y axes. After passing through the first
以捆扎高度为500张商标垛为例:Take the bundled height of 500 trademark stacks as an example:
各凸轮机构在变频电机减速机5的驱动下,均将圆周的选择运动转化为X向(或Y向、Z向)的直线运动,各凸轮机构的工作区域内若有商标,该区域内的商标按工艺流程依次进入下步工作流程,各凸轮机构按预先设定的相位旋转,使与凸轮机构相连的各部件可以按预先设定的距离进行直线往复运动。Driven by the variable
第一凸轮机构9按照预先设计的相位旋转,驱动升降托盘10沿Y向向下↓运动到最低点时(此时所述升降托盘10与皮带输送机构8基本位于同一水平面),第一光电开关39被升降托盘10遮挡,检测到遮挡讯号,控制第二磁粉离合器7吸合,驱动皮带输送机构8运转,将商标垛沿X向向左←输送到升降托盘10中。商标垛进入到升降托盘10后,第二光电开关40被升降托盘10中的商标垛遮挡,检测到遮挡讯号,控制第二磁粉离合器7分离,皮带输送机构8运转,商标垛在皮带输送机构8上等待,直至下一次运转。The
当升降托盘10接标后,第一凸轮机构9按照预先设计的相位旋转,驱动升降托盘10沿Y向向上↑运动到最高点时(此时所述升降托盘10与捆扎台13基本位于同一水平面)。与此同时,第二凸轮机构19已按照预先设计的相位旋转,驱动接标压块18沿X向向右→运动至捆扎台13和升降托盘10的交界处附近,接标;第三凸轮机构12已按照预先设计的相位旋转,驱动入舱推板11沿X向向左←运动。当升降托盘10与捆扎台13基本位于同一水平面时,在入舱推板11的推动下,接标压块18和商标垛一起被推至捆扎台13。由于捆扎带28的端部被负压机构23吸附,当接标压块18沿X向向右→运动至捆扎台13和升降托盘10的交界处附近时,接标压块18将捆扎带28紧贴于商标垛的左侧(捆扎带28的左侧是接标压块18,右侧是商标垛),随着商标垛沿X向向左←被推入捆扎台13,商标垛的下表面和左表面被捆扎带28缠绕。When the lifting
当商标垛脱离升降托盘10后,第一凸轮机构9按照预先设计的相位旋转,驱动升降托盘10沿Y向向下↓运动,进行下一个往复运动。When the trademark stack is separated from the lifting
当商标垛进入捆扎台13后,第四凸轮机构21已按照预先设计的相位旋转,驱动压标块20沿Y向向下↓运动,将商标垛向下压实,使捆扎带28与商标垛贴合,此时商标垛的下表面、左表面和上表面均被捆扎带28缠绕。第五凸轮机构16已按照预先设计的相位旋转,驱动导纸板22沿Y向向下↓运动,导纸板22同时带动烫头14也沿Y向向下↓运动,使恒张力放卷27的捆扎带28也随着导纸板22沿Y向向下↓运动缠绕商标垛的右表面(此时捆扎带28完成对商标垛的缠绕)。烫头14运动至捆扎台13对缠绕后的捆扎带28进行压实和烫粘,导纸板22继续运动至捆扎台13下方的负压机构23附近,烫粘后的捆扎带28仍与恒张力放卷27的捆扎带28为一整体。然后第六凸轮机构17按照预先设计的相位旋转,驱动裁切刀15沿Z向向后↗运动,将烫粘后的捆扎带28切断,使捆扎商标垛并经烫粘后的捆扎带28与恒张力放卷27的捆扎带28分离,被裁切刀15切断后的捆扎带28端部吸附于负压机构23,以实现下一商标垛缠绕,并为下一商标垛的捆扎预留一定长度的捆扎带28。After the trademark stack enters the strapping table 13, the
捆扎带28可以采用覆膜牛皮纸卷,采用PLC控制磁粉制动器实现恒张力放卷27。捆扎带28将商标垛缠绕后,捆扎带28在商标底边的转角重合处,覆膜牛皮纸卷的塑膜相向贴合,经过烫头14压实烫粘后,牛皮纸的塑膜熔化、粘合。将裁切后的牛皮纸吸附在负压机构23上,Binding
与此同时,第四凸轮机构21已按照预先设计的相位旋转,驱动压标块20沿Y向向上↑运动,进行下一个往复运动;第五凸轮机构16已按照先设计的相位旋转,驱动导纸板22沿Y向向上↑运动,导纸板22同时带动烫头14也沿Y向向上↑运动,导纸板22、烫头14均进行下一个往复运动。压标块20、烫头14和导纸板22的复位为下一垛商标的入舱留出足够的高度空间。At the same time, the
完成捆扎带28的烫粘后,第七凸轮机构26按照设计的相位旋转,驱动出舱推板25沿Z向向后↗运动,将捆扎后的商标垛(即产品垛)推送到收标机构24。After completing the ironing of the
作为本实用新型的另一个实施例,所述收标机构还包括沿X向向右运动的第一产品整理机构29和沿Z向向后运动的第二产品整理机构30。所述第一产品整理机构29和第二产品整理机构20右端分别设置有第三光电开关37和第四光电开关38。As another embodiment of the present invention, the bid receiving mechanism further includes a first
产品垛被出舱推板25到达第一产品整理机构29后,第三光电开关被产品垛遮挡,检测到遮挡讯号,气缸机构驱动第一产品整理机构29沿X向向右→运动,将产品垛输送到第二产品整理机构30。当产品垛累积到设定数值时,第四光电开关被最右端产品垛遮挡,检测到遮挡讯号,气缸机构驱动第二产品整理机构30沿Z向向后↗运动,将多个整齐一致的产品垛(5垛、3垛或4垛等)一起输送到产品缓存区。After the product stack is pushed out of the cabin by the
该自动捆扎机的优点是:The advantages of this automatic strapping machine are:
●整台设备只采用一个变频电机驱动,前级加有磁粉离合器保护装置,利于在生产过程中由于操作不当的卡、堵现象而自动过载保护,避免了设备事故的发生;The whole equipment is only driven by a frequency conversion motor, and the front stage is equipped with a magnetic powder clutch protection device, which is beneficial to automatic overload protection due to improper operation during the production process, and avoids the occurrence of equipment accidents;
●生产速率高,各执行单元按一定的相位差同时进行其各自的动作,各执行单元均节约了无效的待机时间;一般为3~26包/分钟,若往皮带输送机构8上的上料速度高于26包/分钟的话,其捆扎速度完全甚至可以高于26包/分钟;●The production rate is high, and each execution unit performs its own action at the same time according to a certain phase difference, and each execution unit saves invalid standby time; generally 3 to 26 bags/minute, if the material is loaded on the
●生产速度无级变速,并在升降速时,各步动作按相位差一直保证协调一致;且各步动作行程到位精准;●The production speed is steplessly variable, and when the speed is up and down, the actions of each step are always coordinated according to the phase difference; and the stroke of each step is accurate;
●各单元动作平稳,无冲击、无振动,生产噪声低,≤65分贝;●The movement of each unit is stable, no impact, no vibration, low production noise, ≤65 decibels;
●烫粘可靠,捆扎打包紧,节约了捆扎带的用量;●Reliable hot sticking, tight packing, saving the amount of strapping;
●整机结构布局合理,简单明了,易调整和维修;●The structural layout of the whole machine is reasonable, simple and clear, easy to adjust and maintain;
●出标机构按用户需求将成品垛一次性整齐推出,减少了人工整理,方便操作人员码装;●The bidding agency pushes out the finished product stacks neatly at one time according to the user's needs, reducing manual sorting and facilitating the operators to code and assemble;
●采用了PLC程序控制,具有温度控制、计数、速度无级调速功能,同时还具有反转、倒退功能,极大地方便了生产过程中的故障处理。●Adopts PLC program control, with functions of temperature control, counting, stepless speed regulation, and reverse and reverse functions, which greatly facilitates troubleshooting in the production process.
如上所述,本实用新型提供的自动捆扎机突破了传统的捆扎机中各执行单元均采用气缸直线驱动或伺服电机驱动的设计思路,通过同一个电机同时驱动多个凸轮机构,使各执行单元差步动作。将主驱动、过载保护、各执行单元的凸轮机构及相应的功能机构在有限的空间内有机的组合于一体,真正地实现了耗能小,生产效率高,捆扎紧,同步性、一致性好,成本低,生产噪音低,易操作,易维修。As mentioned above, the automatic strapping machine provided by the utility model breaks through the design idea that each execution unit in the traditional strapping machine is driven by a cylinder linear drive or a servo motor, and simultaneously drives multiple cam mechanisms through the same motor, so that each execution unit Stepping. The main drive, overload protection, the cam mechanism of each executive unit and the corresponding functional mechanism are organically combined in a limited space, which truly realizes low energy consumption, high production efficiency, tight binding, good synchronization and consistency. , low cost, low production noise, easy operation and maintenance.
该自动捆扎机采用了各执行单元差步同时动作的设计,故有效的解决了原捆扎机生产效率的问题;因凸轮机构的制造、维修成本远较气缸直线单元(或伺服电机机构)的成本低,从而有效的解决了制造、维修成本的问题;凸轮机构在工作中均是滚动摩擦,无冲击,从根本上解决了生产噪音问题。The automatic strapping machine adopts the design that each execution unit moves in different steps at the same time, so it effectively solves the problem of the production efficiency of the original strapping machine; because the cost of manufacturing and maintenance of the cam mechanism is far higher than the cost of the cylinder linear unit (or servo motor mechanism) Low, thereby effectively solving the problem of manufacturing and maintenance costs; the cam mechanism is rolling friction during work, without impact, and fundamentally solves the problem of production noise.
所属领域的普通技术人员应当理解:以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Those of ordinary skill in the art should understand that: the above descriptions are only specific embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications made within the spirit and principles of the present utility model, equivalent Replacement, improvement, etc. should all be included in the protection scope of the present utility model.
Claims (12)
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| CN201320257447.8U CN203237429U (en) | 2013-05-13 | 2013-05-13 | Automatic bundle strapping machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103274074A (en) * | 2013-05-13 | 2013-09-04 | 常德金鹏印务有限公司 | Automatic strapping machine |
| CN105252895A (en) * | 2015-11-06 | 2016-01-20 | 常德金鹏印务有限公司 | Single paper rotary post-press finishing equipment |
| CN107097556A (en) * | 2017-06-13 | 2017-08-29 | 潍坊学院 | A kind of Bao Shuji pushes away safely book apparatus |
-
2013
- 2013-05-13 CN CN201320257447.8U patent/CN203237429U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103274074A (en) * | 2013-05-13 | 2013-09-04 | 常德金鹏印务有限公司 | Automatic strapping machine |
| CN103274074B (en) * | 2013-05-13 | 2015-08-05 | 常德金鹏印务有限公司 | Automatic flexible strapping machine |
| CN105252895A (en) * | 2015-11-06 | 2016-01-20 | 常德金鹏印务有限公司 | Single paper rotary post-press finishing equipment |
| CN107097556A (en) * | 2017-06-13 | 2017-08-29 | 潍坊学院 | A kind of Bao Shuji pushes away safely book apparatus |
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