CN203235806U - Discharge mechanism of uncoiling and blanking die - Google Patents
Discharge mechanism of uncoiling and blanking die Download PDFInfo
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- CN203235806U CN203235806U CN201320203362.1U CN201320203362U CN203235806U CN 203235806 U CN203235806 U CN 203235806U CN 201320203362 U CN201320203362 U CN 201320203362U CN 203235806 U CN203235806 U CN 203235806U
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- 238000000034 method Methods 0.000 abstract description 13
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- 238000010586 diagram Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
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- GNWCEVOXWDZRJH-UHFFFAOYSA-N repin Natural products CC1(CO1)C(=O)OC2CC3C(OC(=O)C3=C)C4C(CC(O)C45CO5)C2=C GNWCEVOXWDZRJH-UHFFFAOYSA-N 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本实用新型公开了一种开卷落料模具的排料机构,包括气缸、推板、支撑座、气缸滑块,所述的气缸滑块设在气缸的轨道上,支撑座的底部设在气缸滑块上,支撑座顶部通过转销与推板相铰接。利用本机构可实现一次冲压过程排出两件料,大幅提高了生产效率;将两个板件配合排料,两个板件的尺寸能满足步距要求,扩大了开卷落料的使用范围;对于外形不规则的板料,可以和其他形状件相互配合排样,提高材料利用率,最大限度的提高材料利用,降低企业生产成本。
The utility model discloses a discharge mechanism for an uncoiling blanking mold, which comprises a cylinder, a push plate, a support seat, and a cylinder slider. The cylinder slider is arranged on the track of the cylinder, and the bottom of the support seat is arranged on the On the block, the top of the support seat is hinged with the push plate through a revolving pin. With this mechanism, two pieces of material can be discharged in one stamping process, which greatly improves the production efficiency; the size of the two plates can meet the step distance requirements when the two plates are matched with the discharge, and the application range of uncoiling and blanking is expanded; for Sheets with irregular shapes can be nested together with other shapes to improve material utilization, maximize material utilization, and reduce production costs.
Description
技术领域 technical field
本实用新型涉及钣金件开卷落料模具技术领域,尤其是涉及开卷落料模具一次两件排料用的排料机构。The utility model relates to the technical field of uncoiling and blanking molds for sheet metal parts, in particular to a discharge mechanism for uncoiling and blanking molds for discharging two pieces at a time.
背景技术 Background technique
随着汽车工业的不断发展,企业为了控制成本,对模具在制造效率和材料利用率方面的要求越来越高。开卷落料模具在提高材料利用率,提高板件表面质量,提高效率和降低人的劳动强度等方面有很大的优势,已经被越来越多的汽车企业所青睐。With the continuous development of the automobile industry, in order to control costs, enterprises have higher and higher requirements for molds in terms of manufacturing efficiency and material utilization. The uncoiling blanking die has great advantages in improving the utilization rate of materials, improving the surface quality of panels, improving efficiency and reducing labor intensity, etc., and has been favored by more and more automobile companies.
现有的开卷落料大多采用一次出一片成品料的方式,这种排样方式简单方便,但是对于有些外形不规则的成品料来说,如图6所示板料为梯形,这种开卷落料有以下缺点:Most of the existing uncoiling blanking adopts the method of producing one piece of finished material at a time. This layout method is simple and convenient, but for some finished materials with irregular shapes, as shown in Figure 6, the sheet is trapezoidal. It has the following disadvantages:
1、材料利用率低,排样时不能很好的利用板料;1. The material utilization rate is low, and the sheet material cannot be well utilized during layout;
2、生产效率低,一次只能出一片成品料,不能很好的发挥开卷落料的优势;2. The production efficiency is low, only one piece of finished material can be produced at a time, and the advantages of uncoiling and blanking cannot be fully utilized;
3、对于尺寸较小的板料,单片出料不能满足机床步距的要求,造成不能进行开卷落料生产。3. For smaller sheet materials, the single-sheet discharge cannot meet the requirements of the step distance of the machine tool, resulting in the inability to perform uncoiling and blanking production.
实用新型内容 Utility model content
针对现有技术不足,本实用新型所要解决的技术问题是提供一种开卷落料模具的排料机构,其实现一次两件排料,扩大开卷落料模具的应用范围。Aiming at the deficiencies of the existing technology, the technical problem to be solved by the utility model is to provide a discharge mechanism for the uncoiling blanking die, which realizes the discharge of two pieces at a time and expands the application range of the uncoiling blanking die.
为了解决上述技术问题,本实用新型所采用的技术方案为:一种开卷落料模具的排料机构,包括气缸、推板、支撑座、气缸滑块,所述的气缸滑块设在气缸的轨道上,支撑座的底部设在气缸滑块上,支撑座顶部通过转销与推板相铰接。In order to solve the above technical problems, the technical solution adopted by the utility model is: a discharge mechanism for uncoiling and blanking molds, including a cylinder, a push plate, a support seat, and a cylinder slider. On the track, the bottom of the support seat is arranged on the cylinder slide block, and the top of the support seat is hinged with the push plate through a revolving pin.
所述的推板一端为尖头结构,推板另一端为方形结构。One end of the push plate has a pointed structure, and the other end of the push plate has a square structure.
所述的推板的方形结构端的重量大于推板的尖头结构端的重量。The weight of the square structural end of the push plate is greater than the weight of the pointed structural end of the push plate.
本实用新型与现有技术相比,具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、利用本机构可实现一次冲压过程排出两件料,大幅提高了生产效率;1. Using this mechanism, two pieces of material can be discharged in one stamping process, which greatly improves the production efficiency;
2、扩大了开卷落料的使用范围,通过一次两件排料机构,将两个板件配合排料,两个板件的尺寸能满足步距要求;2. Expand the application range of uncoiling and blanking. Through the two-piece discharge mechanism at a time, the two boards are matched with the discharge, and the size of the two boards can meet the step distance requirements;
3、提高材料利用率,对于外形不规则的板料,可以和其他形状件相互配合排样,最大限度的提高材料利用,降低企业生产成本;3. Improve the utilization rate of materials. For sheets with irregular shapes, they can cooperate with other shapes to make layouts, so as to maximize the utilization of materials and reduce the production cost of enterprises;
4、排料机构结构简单,使用方便。4. The discharge mechanism is simple in structure and easy to use.
附图说明 Description of drawings
下面对本说明书各幅附图所表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in the drawings of this manual and the marks in the drawings:
图1为本实用新型板料排样构造示意图。Fig. 1 is a schematic diagram of the panel layout structure of the utility model.
图2为本实用新型排料机构构造示意图。Fig. 2 is a schematic diagram of the structure of the discharge mechanism of the present invention.
图3至图5为本实用新型开卷落料一次两件排料工作原理示意图。Fig. 3 to Fig. 5 are schematic diagrams of the working principle of uncoiling and blanking of the utility model for discharging two pieces at a time.
图6为现有的板料排样构造示意图。Fig. 6 is a schematic diagram of the existing sheet layout structure.
图中:1.成品板料Ⅰ、2.成品板料Ⅱ、3.气缸、4.推板、5.转销、6.支撑座、7.气缸滑块、8.传输带。In the figure: 1. Finished sheet Ⅰ, 2. Finished sheet Ⅱ, 3. Cylinder, 4. Push plate, 5. Repin, 6. Support seat, 7. Cylinder slider, 8. Conveyor belt.
具体实施方式 Detailed ways
下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明。The specific implementation of the present utility model will be described in further detail below by describing the embodiments with reference to the accompanying drawings.
如图1所示,通过本实用新型的排料机构配合开卷落料模具,实现一次落两片板料,对于外形不规则的板料,板料之间可相互配合排样,最大限度的提高材料利用,降低企业生产成本。如图中将成品板料Ⅰ1和成品板料Ⅱ2配合排样,在虚线位置不影响拉延的情况下做出工艺缺口,配合排料机构排料,这样的排样方式可最大化的节省板料。As shown in Figure 1, through the discharge mechanism of the utility model combined with the uncoiling blanking mold, two sheets of sheet material can be dropped at one time. For sheets with irregular shapes, the sheets can be matched with each other to arrange the layout to maximize the improvement. Material utilization, reduce production costs of enterprises. As shown in the figure, the finished sheet Ⅰ1 and the finished sheet Ⅱ2 are arranged together, and the process gap is made at the position of the dotted line without affecting the drawing, and the discharge is coordinated with the discharge mechanism. This layout method can maximize the savings of the sheet material.
如图2所示,一种开卷落料模具的排料机构,在开卷落料线工作过程中简单快捷的将成品料推到传输带上,该排料机构包括气缸3、推板4、支撑座6、气缸滑块7,气缸滑块7设在气缸3的轨道上,支撑座6的底部设在气缸滑块7上,支撑座6顶部通过转销5与推板4相铰接;推板一端为尖头结构,推板另一端为方形结构;推板的方形结构端的重量大于推板的尖头结构端的重量。排料机构设置在开卷落料模具和传输带8之间,配合滚轮架使用。As shown in Figure 2, a discharge mechanism for an uncoiling blanking mold can simply and quickly push the finished material onto the conveyor belt during the working process of the uncoiling blanking line. The discharge mechanism includes a
如图3至图5所示,开卷落料模具打开,整个模具以及开卷落料的排料机构的各部件都处于复位的初始状态,此时推板4前端头的尖头结构卡住了板材工艺缺口的边缘。当模具随机床继续向下运动时,压料芯压住板材,落料刀块切断板材进行落料,在落料刀块切断板材后,成品板料Ⅰ1随传输带运走并经选料机构选择后进行堆垛;与此同时气缸打开,气缸滑块7向右运动,气缸滑块7上固定着支承座6和推板4也一起向右运动,推板前端头卡住成品板料Ⅱ2的左端,推板在气缸滑块和支撑座的带动下将成品板料Ⅱ推到传输带8上。As shown in Figures 3 to 5, the uncoiling and blanking mold is opened, and the entire mold and the components of the uncoiling and blanking discharge mechanism are in the initial state of reset. At this time, the pointed structure at the front end of the
成品板料Ⅱ随传输带运走并经选料机构选择后进行堆垛,从而完成了两件成品板料的排出和堆垛工作。The finished sheet II is transported away with the conveyor belt and stacked after being selected by the material selection mechanism, thus completing the discharge and stacking of two finished sheets.
气缸滑块在行程结束后立即反向运动,气缸滑块带动支承座和推板进行反向运动,运动过程中推板前端头碰到迎面而来的板材,推板前端头在板材的压力下绕转销下转,给板材进行让位。The cylinder slider moves reversely immediately after the stroke, and the cylinder slider drives the supporting seat and the push plate to move in reverse. During the movement, the front end of the push plate touches the oncoming plate, and the front end of the push plate is under the pressure of the plate. Rotate down around the swivel pin to give way to the plate.
推板前端头在板材的下面进行复位运动,一直到板材工艺缺口处,推板前端头没有了板材的压力自然绕转销上转,卡住了板材工艺缺口的边缘,达到了复位的初始状态,等待下一次的冲压排料工作,从而周而复始的每次将两件成品料顺利排出。The front end of the push plate performs a reset movement under the plate until it reaches the gap of the plate process. The front end of the push plate loses the pressure of the plate and naturally turns upwards around the rotary pin, and gets stuck on the edge of the plate process gap, reaching the initial state of reset. , waiting for the next stamping and discharging work, so that two pieces of finished materials can be discharged smoothly every time.
在整个运动过程中,利用了推板前端头和后端部的重力不同,让推板前端头进行绕转销旋转,从而实现推板的推料和复位工作。普通状态下推板后端部重力大于前端头,前端头自然上翘,在气缸滑块的带动下完成推料工作。推板返回时,前端头遇见板材,板材的重力有一部分压在了推板前端头上,造成前端头所受重力大于后端部,前端头绕转销下转,在气缸滑块的带动下完成复位工作。During the whole movement process, the gravity difference between the front end of the push plate and the rear end is utilized to allow the front end of the push plate to rotate around the rotary pin, thereby realizing the pushing and reset work of the push plate. Under normal conditions, the gravity of the rear end of the push plate is greater than that of the front end, and the front end is naturally upturned, and the pushing work is completed under the drive of the cylinder slider. When the push plate returns, the front end meets the plate, and part of the gravity of the plate presses on the front end of the push plate, causing the gravity on the front end to be greater than that on the rear end. Complete the reset work.
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320203362.1U CN203235806U (en) | 2013-04-22 | 2013-04-22 | Discharge mechanism of uncoiling and blanking die |
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| CN201320203362.1U CN203235806U (en) | 2013-04-22 | 2013-04-22 | Discharge mechanism of uncoiling and blanking die |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106140935A (en) * | 2016-07-27 | 2016-11-23 | 昆山昊岳汽车配件有限公司 | A kind of blanking die with poking device |
| CN109663849A (en) * | 2017-10-17 | 2019-04-23 | 吉林省元隆达工装设备有限公司 | Uncoiling blanking machine cutting edge collision prevention device |
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2013
- 2013-04-22 CN CN201320203362.1U patent/CN203235806U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106140935A (en) * | 2016-07-27 | 2016-11-23 | 昆山昊岳汽车配件有限公司 | A kind of blanking die with poking device |
| CN106140935B (en) * | 2016-07-27 | 2018-08-17 | 昆山昊岳汽车配件有限公司 | A kind of blanking die with poking device |
| CN109663849A (en) * | 2017-10-17 | 2019-04-23 | 吉林省元隆达工装设备有限公司 | Uncoiling blanking machine cutting edge collision prevention device |
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