CN203228116U - 磨削加工除尘装置 - Google Patents
磨削加工除尘装置 Download PDFInfo
- Publication number
- CN203228116U CN203228116U CN 201320263620 CN201320263620U CN203228116U CN 203228116 U CN203228116 U CN 203228116U CN 201320263620 CN201320263620 CN 201320263620 CN 201320263620 U CN201320263620 U CN 201320263620U CN 203228116 U CN203228116 U CN 203228116U
- Authority
- CN
- China
- Prior art keywords
- air
- chamber
- dust removal
- grinding
- dust
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000000428 dust Substances 0.000 title claims abstract description 62
- 238000000227 grinding Methods 0.000 title claims abstract description 17
- 238000003754 machining Methods 0.000 title abstract 3
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 238000007664 blowing Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 3
- 230000000875 corresponding Effects 0.000 claims description 3
- 239000011449 brick Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 2
- 230000001105 regulatory Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound 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- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials 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[O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N magnesium Chemical compound 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Abstract
本实用新型要解决的技术问题是传统的除尘装置结构落后，生产成本高，除尘效果差、效率低，为解决上述问题，提供一种磨削加工除尘装置，包括磨砖机，还包括通过管道依次连接的密封罩、旋风除尘器、滤筒除尘器和风机；所述密封罩固定在磨砖机上，与磨刀盘形成一个密封腔体。本实用新型结构科学合理，操作方便，且运行费用低、除尘效率高。
Description
磨削加工除尘装置技术领域
[0001] 本实用新型涉及一种除尘装置，特别涉及一种适用于耐火砖、炭砖、硅砖、高铝砖、镁质砖等磨削加工的除尘装置。
背景技术
[0002]目前，碳砖磨削加工除尘的主要方法是采用湿法喷淋除尘或布袋除尘，湿法喷淋除尘不但浪费水资源，而且造成的污水如不处理排出就会造成二次污染，一般需要进行污水处理后排出，这样造成生产成本高。并且上述除尘效果不好，效率较低，不能够满足生产需要。
发明内容
[0003] 本实用新型要解决的技术问题是传统的除尘装置结构落后，生产成本高，除尘效果差、效率低，为解决上述问题，提供一种结构科学合理，操作方便，且运行费用低、除尘效率高的除尘装置。
[0004] 本实用新型的技术方案是以下述方式实现的:
[0005] 一种磨削加工除尘装置，包括磨砖机，还包括通过管道依次连接的密封罩、旋风除尘器、滤筒除尘器和风机；所述密封罩固定在磨砖机上，与磨刀盘形成一个密封腔体。
[0006] 进一步，限制旋风除尘器为四筒旋风除尘器组合体。
[0007] 进一步，限制滤筒除尘器包括过滤单元和降速风道，每个过滤单元由横隔板分隔成净气室和沉降室，降速风道与滤筒除尘器的进风口相连通；沉降室中设置有至少一组滤筒，该滤筒底端封闭， 上端固定在横隔板上，且上端与净气室相连通，沉降室通过降速风道与进风口相连通；净气室的侧壁上均开设有出风口，该出风口通过管道与风机连通。
[0008] 再进一步，限制净气室的上方设有喷吹装置，该喷吹装置通过喷吹管与净气室内腔连通，且喷吹管与滤筒一一对应。
[0009] 更进一步，限制沉降室下方设置有螺旋输送机。
[0010] 进一步，限制风机与变频器相连。
[0011] 相对于现有技术，本实用新型不仅具有结构更为科学、合理的优点，还具有过滤面积大、压力损失小、清灰效果好，且易于操作、维修的特点，并且运行费用低、收集效率高。
附图说明
[0012] 图1是本实用新型的主视结构示意图。
[0013] 图2是图1的俯视结构示意图。
[0014] 图3是本实用新型中滤筒除尘器的主视结构示意图。
[0015] 图4是图3的俯视结构示意图。
[0016] 其中，I是密封罩；2是旋风除尘器；3是滤筒除尘器；31是过滤单元；32是降速风道；311是横隔板；312是净气室；313是沉降室；4是风机；5是管道；6是进风口 ；7是出风 口 ；8是喷吹装置；81喷吹管；9是滤筒；10是变频器；11是螺旋输送机。
具体实施方式
[0017] 如附图1、2、3、4所示，本实用新型提供一种磨削加工除尘装置，包括磨砖机，还包括通过管道5依次连接的密封罩1、旋风除尘器2、滤筒除尘器3和风机4 ;密封罩I固定在磨砖机上，与磨刀盘形成一个密封腔体。
[0018] 作为优化的实施方式，上述旋风除尘器2为四筒旋风除尘器组合体。
[0019] 作为优化的实施方式，上述滤筒除尘器3包括过滤单元31和降速风道32，每个过滤单元31由横隔板311分隔成净气室312和沉降室313，降速风道32与滤筒除尘器3的进风口 6相连通；沉降室313中设置有至少一组滤筒9，该滤筒9底端封闭，上端固定在横隔板311上，且上端与净气室312相连通，沉降室313通过降速风道32与进风口 6相连通；净气室312的侧壁上均开设有出风口 7，该出风口 7通过管道5与风机4连通。
[0020] 作为优化的实施方式，上述净气室312的上方设有喷吹装置8，该喷吹装置8通过喷吹管81与净气室312内腔连通，且喷吹管81与滤筒9——对应。
[0021] 作为优化的实施方式，上述沉降室313下方设置有螺旋输送机11。
[0022] 作为优化的实施方式，上述风机4与变频器10相连。
[0023] 本实用的新型的工作原理如下:
[0024] 当磨砖机开始工作时，带有密封罩I的铣磨刀迅速移动靠近耐火砖，铣磨刀回转铣削加工耐火砖表面时产生大量的粉尘及颗粒，粉尘及颗粒被密封在密封罩型腔中，随高速气流由管道5进入旋风除尘器2后，大颗粒和细粉尘在旋风除尘器2中离心力作用下，从气体中分离沉降在旋风除尘器2锥体中被收集，收集的粉尘经旋风除尘器2卸灰口，通过螺旋输送机放出。含尘浓度降低后的含尘气流经滤筒除尘器3进风口 6进入降速风道32后，气流被减速，并被均匀分布进入各个过滤单元31的沉降室313，此时较粗颗粒的粉尘脱离气流沉降到沉降室313底部，而粒度较小的粉尘则随气流透过滤筒9时被阻隔在滤筒9的外表面，净化后的气体进入净气室312后，经由净气室312侧壁上的出风口 7排出；为清除滤筒9表面积聚的粉尘，可通过控制系统发出指令关闭单元出风口碟阀，同时按顺序开启单元内脉冲阀，开启喷气装置8，使压缩空气经由喷吹管81高速喷出，同时诱导数倍于喷射气量的周围空气进入滤筒9中空腔，形成由内向外的高速气流，使积聚在滤筒9外部的粉尘被高速气流吹落并沉降到沉降室313底部，最后通过卸灰口螺旋输送器11放出。各个单元按照控制系统编排好的程序依次清灰，不需要关闭整个除尘系统。除尘装置采用PLC配合电磁脉冲阀控制，其按照设定好的程序清灰，系统运行工况设有显示、报警及自动调控系统。电机控制采用变频器10调速控制，变频器10的调速还可以实现电动机的软启动，从而降低对电网的冲击，并在不需要满负荷运行时起到十分明显的节能效果。
Claims (6)
1.一种磨削加工除尘装置，包括磨砖机，其特征在于:还包括通过管道(5)依次连接的密封罩(I)、旋风除尘器(2)、滤筒除尘器(3)和风机(4);所述密封罩(I)固定在磨砖机上，与磨刀盘形成一个密封腔体。
2.根据权利要求1所述的磨削加工除尘装置，其特征在于:所述旋风除尘器(2)为四筒旋风除尘器组合体。
3.根据权利要求1所述的磨削加工除尘装置，其特征在于:所述滤筒除尘器(3)包括过滤单元(31)和降速风道(32)，每个过滤单元(31)由横隔板(311)分隔成净气室(312)和沉降室(313)，降速风道(32)与滤筒除尘器(3)的进风口(6)相连通；所述沉降室(313)中设置有至少一组滤筒(9)，该滤筒底端封闭，滤筒(9)上端固定在横隔板(311)上，且滤筒(9)上端与净气室(312)相连通，沉降室(313)通过降速风道(32)与进风口(6)相连通；所述净气室(312)的侧壁上均开设有出风口(7)，该出风口(7)通过管道(5)与风机(4)连通。
4.根据权利要求3所述的磨削加工除尘装置，其特征在于:所述净气室(312)的上方设有喷吹装置(8)，该喷吹装置(8)通过喷吹管(81)与净气室(312)内腔连通，且喷吹管(81)与滤筒(9)——对应。
5.根据权利要求3或4所述的磨削加工除尘装置，其特征在于:所述沉降室(313)下方设置有螺旋输送机(11)。
6.根据权利要求1所述的磨削加工除尘装置，其特征在于:所述风机(4)与变频器(10)相连。
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104029127A (zh) * | 2014-06-19 | 2014-09-10 | 衢州市优德工业设计有限公司 | 一种无尘石雕磨削方法 |
| CN104550127A (zh) * | 2015-01-19 | 2015-04-29 | 郑州佑飞机电科技有限公司 | 新型环保颗粒、粉状物料表面清洁系统 |
| CN104826882A (zh) * | 2015-04-28 | 2015-08-12 | 杭州汉邦科技有限公司 | 一种新型拉丝抽尘环保系统 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104029127A (zh) * | 2014-06-19 | 2014-09-10 | 衢州市优德工业设计有限公司 | 一种无尘石雕磨削方法 |
| CN104550127A (zh) * | 2015-01-19 | 2015-04-29 | 郑州佑飞机电科技有限公司 | 新型环保颗粒、粉状物料表面清洁系统 |
| CN104826882A (zh) * | 2015-04-28 | 2015-08-12 | 杭州汉邦科技有限公司 | 一种新型拉丝抽尘环保系统 |
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