CN203227760U - Rocker arm type conveying mechanism platform and edge covering device with same - Google Patents
Rocker arm type conveying mechanism platform and edge covering device with same Download PDFInfo
- Publication number
- CN203227760U CN203227760U CN 201320117526 CN201320117526U CN203227760U CN 203227760 U CN203227760 U CN 203227760U CN 201320117526 CN201320117526 CN 201320117526 CN 201320117526 U CN201320117526 U CN 201320117526U CN 203227760 U CN203227760 U CN 203227760U
- Authority
- CN
- China
- Prior art keywords
- platform
- conveying mechanism
- rocker
- arm type
- rocker arm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 66
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 4
- 238000009957 hemming Methods 0.000 description 22
- 238000009434 installation Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种汽车装配辅助工具,具体是涉及一种摇臂式输送机构平台以及带有该平台的包边装置。The utility model relates to an auxiliary tool for automobile assembly, in particular to a platform of a rocker-arm type conveying mechanism and a wrapping device with the platform.
背景技术Background technique
汽车包边机主要用于汽车零部件的包边操作,例如公开号为CN102133591A的专利文献公开了新型全自动包边机,包括机架、底模、进出料机构、定位机构以及包边机构,进出料机构包括一个拉料机构和一个设于包边机底模前侧的上料架,该拉料机构包括一个条形架体,架体与一个驱动机构相连,架体的前端设有前滚轮,前滚轮上跨设有拉绳,拉绳的后端与一个张紧机构相连,拉绳的前端与定位拉杆相连,定位拉杆与一个设于架体前端的定位架活动连接,所述的定位拉杆的前端设有一个回复机构,架体和机架滑动连接,机架上设有一个可调式限位机构,所述的拉绳上固定一个与所述的限位机构相对应的限位块。上述包边机具有自动化程度高,能自动进行进出料操作,效率高,操作方便的特点。The automobile hemming machine is mainly used for the hemming operation of auto parts. For example, the patent document whose publication number is CN102133591A discloses a new type of fully automatic hemming machine, including a frame, a bottom mold, a feeding and discharging mechanism, a positioning mechanism and a hemming mechanism. The material feeding and discharging mechanism includes a material pulling mechanism and a loading rack arranged on the front side of the bottom mold of the edge wrapping machine. The material pulling mechanism includes a bar-shaped frame body connected to a driving mechanism. Roller, the front roller is provided with a stay rope, the rear end of the stay rope is connected with a tensioning mechanism, the front end of the stay rope is connected with a positioning pull rod, and the positioning pull rod is movably connected with a positioning frame arranged at the front end of the frame body. The front end of the positioning rod is provided with a recovery mechanism, the frame body and the frame are slidably connected, and an adjustable limit mechanism is provided on the frame, and a limit corresponding to the limit mechanism is fixed on the pull rope. piece. The above-mentioned hemming machine has the characteristics of high degree of automation, automatic feeding and discharging operation, high efficiency and convenient operation.
然而,现在汽车焊装生产线上使用的部件输送机构都是工作台不可动,特别是在焊装生产线门盖的包边机上的输送机,有的包边机比较高,这样输送机构也要做的比较高,零件从包边机出来到达输送机上,员工从输送机上台下来,输送机比较高,员工不容易操作。例如,从输送机上抬一个汽车天门盖下来非常的辛苦,劳动量非常的大,给员工操作带来非常大的不便。However, the component conveying mechanisms used in the automobile welding production line are all non-movable workbenches, especially the conveyors on the hemming machines for the door covers of the welding production lines. Some hemming machines are relatively high, so the conveying mechanism must also be The height is relatively high, the parts come out of the hemming machine and arrive on the conveyor, and the employees get off the stage from the conveyor. The conveyor is relatively high, and it is not easy for employees to operate. For example, it is very hard to lift a car sky door cover from the conveyor, and the labor load is very large, which brings great inconvenience to the staff.
为降低操作人员的劳动强度,目前有些焊装线上多采用具有传送平台的输送机构,这些输送机构主要是用在包边机的前后端,输送零件进出包边机,以往的机构都是单独使用的,也就是一个零件就要用一个输送系统,而且要有单独的平台,如果一个车间有几种车型混线生产,就门盖的输送机构就要占用很大的一块地方,浪费空间,利用率不高,而且在更换输送机构时非常麻烦,每次都要将信号线、电源线接到包边模上,非常麻烦,而且不安全。In order to reduce the labor intensity of operators, some welding lines currently use conveying mechanisms with conveying platforms. These conveying mechanisms are mainly used at the front and rear ends of the hemming machine to transport parts into and out of the hemming machine. In the past, the mechanisms were separate What is used, that is, one part needs to use one conveying system, and there must be a separate platform. If there are several models in a workshop for mixed production, the conveying mechanism of the door cover will take up a lot of space, wasting space. The utilization rate is not high, and it is very troublesome when replacing the conveying mechanism. It is very troublesome and unsafe to connect the signal line and power line to the hemming mold every time.
实用新型内容Utility model content
本实用新型提供了一种摇臂式输送机构平台,该平台可用于多种车型包边装置中物料输送,大大降低了操作员工的劳动强度,提高了输送效率,且安装方便,制作成本低。The utility model provides a rocker-arm type conveying mechanism platform, which can be used for material conveying in edge wrapping devices of various car models, greatly reduces the labor intensity of operators, improves conveying efficiency, and is convenient for installation and low in production cost.
一种摇臂式输送机构平台,包括:A rocker-type conveying mechanism platform, comprising:
支撑框架;supporting frame;
铰接在所述支撑框架顶部的承接台;a receiving platform hinged on the top of the support frame;
连接在所述支撑框架和承接台之间用以驱动承接台翻转的驱动气缸。A drive cylinder connected between the supporting frame and the receiving platform to drive the receiving platform to turn over.
利用驱动气缸可实现承接台角度的翻转,使得操作人员在较低的位置进行汽车零部件的搬运,降低了操作人员的卸料难度和搬运强度。驱动气缸也可采用其它驱动机构代替,利用也可采用油缸等,均为本实用新型的保护范围。The angle of the receiving table can be reversed by using the driving cylinder, so that the operator can carry the auto parts at a lower position, which reduces the difficulty of unloading and the handling intensity of the operator. Drive cylinder also can adopt other driving mechanism to replace, utilizes also can adopt oil cylinder etc., all is protection domain of the present utility model.
为便于驱动气缸的安装,作为优选,可在所述支撑框架上设置第一安装座,所述驱动气缸的缸体铰接在第一安装座顶面,两者之间可采用石墨轴承,以降低两者之间的磨损。第一安装座可采用多种结构,例如可采用由两个相互平行且带有铰接孔的安装板组成,或者仅有带有铰接孔的单个安装板组成。In order to facilitate the installation of the driving cylinder, as a preference, a first mounting base can be set on the support frame, the cylinder body of the driving cylinder is hinged on the top surface of the first mounting base, and graphite bearings can be used between the two to reduce the wear in between. The first mounting seat can adopt various structures, for example, it can be composed of two parallel mounting plates with hinge holes, or only a single mounting plate with hinge holes.
同样为便于支撑台与驱动气缸活塞杆之间的连接,作为优选,可在所述承接台底面设置第二安装座,所述驱动气缸的活塞杆铰接在第二安装座的底面。第二安装座可采用与第一安装座结构相同或者类似的结构。Also to facilitate the connection between the supporting platform and the piston rod of the driving cylinder, preferably, a second mounting seat may be provided on the bottom surface of the receiving platform, and the piston rod of the driving cylinder is hinged on the bottom surface of the second mounting seat. The second mounting base may adopt the same or similar structure as that of the first mounting base.
支撑框架可选用多种结构,为便于加工和制作,作为优选,所述支撑框架包括底座、由所述底座的一侧向上延伸的两个立柱、由所述底座的另一侧向上延伸的两个安装柱,所述两个立柱的高度大于所述两个安装柱的高度,所述承接台的一端铰接在所述两个立柱的顶端。支撑框架一般可选用框架结构,以增强支撑框架的支撑强度。为进一步增加底座与两个立柱之间的连接强度,作为进一步优选,所述底座与两个立柱之间均设有斜拉梁。A variety of structures can be selected for the support frame. For the convenience of processing and production, as a preference, the support frame includes a base, two columns extending upward from one side of the base, and two columns extending upward from the other side of the base. One installation column, the height of the two columns is greater than the height of the two installation columns, and one end of the receiving platform is hinged on the top of the two columns. The support frame can generally choose a frame structure to enhance the support strength of the support frame. In order to further increase the connection strength between the base and the two uprights, as a further preference, a cable-stayed beam is provided between the base and the two uprights.
为减少平台动作对零件产生的冲击,减小承接台下降到位后对底座的冲击力,降低承接台与底座之间的磨损,作为优选,所述两个安装柱的顶端均设有与承接台的另一端相对的缓冲块。缓冲块一般为弹性材料,例如可采用橡胶缓冲块等。缓冲块设置的数量一般可根据实际需要确定,一般为2-3块。作为优选,所述两个安装柱的顶端的缓冲块等高设置。In order to reduce the impact of the platform action on the parts, reduce the impact force on the base after the receiving platform is lowered in place, and reduce the wear between the receiving platform and the base, as a preference, the tops of the two mounting columns are equipped with a connecting platform. The opposite end of the buffer block. The buffer block is generally elastic material, for example, a rubber buffer block can be used. The number of buffer blocks can generally be determined according to actual needs, generally 2-3 blocks. Preferably, the buffer blocks at the tops of the two installation columns are set at the same height.
为增加缓冲块顶面与承接台之间的接触面积,增加承接台的稳定性,所述缓冲块的顶面与对应安装柱的轴线的夹角为15-45°。斜面的具体斜度可根据实际使用场合确定,一般与承接台翻转的角度相一致。In order to increase the contact area between the top surface of the buffer block and the receiving platform and increase the stability of the receiving platform, the included angle between the top surface of the buffer block and the axis of the corresponding mounting column is 15-45°. The specific inclination of the inclined surface can be determined according to the actual use occasion, and is generally consistent with the turning angle of the receiving platform.
为降低长期使用过程中,所述承接台与立柱之间的磨损,作为优选,所述承接台与立柱的顶端通过相配合的转轴和滚动轴承铰接。选用转轴和滚动轴承的铰接方式,也进一步降低了承接台与立柱之间的摩擦力,降低能耗,同时提高了摇臂式输送机构平台的使用寿命;所述滚动轴承可采用耐磨性较高的石墨轴承。为降低磨损,本实用新型中涉及的转动部位均可采用转轴和滚动轴承配合的方式固定,且可根据实际需要增加耐磨垫片。In order to reduce wear between the receiving platform and the column during long-term use, preferably, the receiving platform and the top of the column are hinged through a matching rotating shaft and a rolling bearing. The selection of hinged shafts and rolling bearings also further reduces the friction between the receiving platform and the column, reduces energy consumption, and improves the service life of the platform of the rocker-arm conveying mechanism; the rolling bearings can use high wear resistance Graphite bearings. In order to reduce wear, the rotating parts involved in the utility model can be fixed by the cooperation of the rotating shaft and the rolling bearing, and wear-resistant gaskets can be added according to actual needs.
本实用新型还提供了一种带有摇臂式输送机构平台的包边装置,该包边装置包括包边机构、以及位于包边机构输出端的输送机构平台,其中,所述输送机构平台为上述任一技术方案所述的摇臂式输送机构平台。The utility model also provides a hemming device with a rocker-type conveying mechanism platform, which comprises a hemming mechanism and a conveying mechanism platform located at the output end of the hemming mechanism, wherein the conveying mechanism platform is the above-mentioned The rocker-arm type conveying mechanism platform described in any technical solution.
为便于实现工业化控制,作为优选,所述包边装置中设有用于采集物料到位信息的传感器以及采集该传感器信号的主控PLC,所述驱动气缸的驱动信号来自所述主控PLC。In order to facilitate the realization of industrial control, as a preference, the hemming device is provided with a sensor for collecting material arrival information and a main control PLC for collecting the sensor signal, and the driving signal of the driving cylinder comes from the main control PLC.
与现有技术相比,本实用新型的有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:
(1)本实用新型的摇臂式输送机构平台,整体结构简单,可用于多种车型包边装置的物料输送,通用性强,且使用过程中,大大降低了操作人员的劳动强度。本实用新型的带有摇臂式输送机构平台的包边装置使用过程中,自动化程度高,输送效率高,实用性强。(1) The rocker-arm type conveying mechanism platform of the utility model has a simple overall structure and can be used for material conveying of various vehicle types of hemming devices. It has strong versatility and greatly reduces the labor intensity of operators during use. During the use of the hemming device with the platform of the rocker-arm type conveying mechanism, the utility model has high degree of automation, high conveying efficiency and strong practicability.
(2)本实用新型的摇臂式输送机构平台,运动性能良好,运动部件均可采用滚珠轴承,这样的轴承运动灵活,驱动气缸带来的阻力较小,使用寿命长,成本低,价格便宜。(2) The rocker arm type conveying mechanism platform of the utility model has good motion performance, and ball bearings can be used for the moving parts. Such bearings move flexibly, and the resistance brought by the driving cylinder is small, and the service life is long, and the cost is low and the price is cheap .
(3)本实用新型的带有摇臂式输送机构平台的包边装置采用主控PLC,可实现自动化控制,降低员工操作难度,提高了输送精度。(3) The hemming device with a rocker-type conveying mechanism platform of the utility model adopts the main control PLC, which can realize automatic control, reduce the difficulty of operation by employees, and improve the conveying accuracy.
(4)利用缓冲块的缓冲作用,在承接台到位后,可减少平台动作对零件产生的冲击,避免零件出现质量问题。(4) Utilizing the cushioning effect of the buffer block, after the receiving platform is in place, the impact of the platform action on the parts can be reduced, and quality problems of the parts can be avoided.
(5)承接台与支撑框架之间采用转轴和滚动轴承相互连接,方便以后的维修,在驱动气缸和摇臂连接的位置上增加石墨铜套,减少对大部件的磨损,减少更换频次,提高设备的适用寿命,减少成本的浪费。(5) The connecting platform and the support frame are connected with each other by the rotating shaft and the rolling bearing, which is convenient for future maintenance. A graphite copper sleeve is added at the position where the drive cylinder and the rocker arm are connected to reduce the wear and tear on large parts, reduce the frequency of replacement, and improve the equipment. Applicable life, reduce cost waste.
附图说明Description of drawings
图1为本实用新型的摇臂式输送机构平台的结构示意图。Fig. 1 is a structural schematic diagram of the platform of the rocker-arm type conveying mechanism of the present invention.
具体实施方式Detailed ways
实施例1Example 1
如图1所示,一种摇臂式输送机构平台,包括:支撑框架1、铰接在支撑框架1顶部的承接台2、连接在支撑框架1和承接台2之间用以驱动承接台翻转的驱动气缸3。As shown in Figure 1, a rocker-arm type conveying mechanism platform includes: a supporting
支撑框架1为框体结构,包括底座6。底座6一侧的两个角部设置有垂直向上延伸的两个立柱7,另一侧的两个角部设置有垂直向上延伸的两个安装柱12。立柱7的高度大于安装柱12的高度。两个立柱7高度相等,顶端通过转轴和滚动轴承与承接台2相互铰接。两个安装柱12高度相等,顶端分别螺纹固定有与承接台2底面相配合的缓冲块9,缓冲块9为橡胶块,缓冲块的顶面为15-45°的斜面,本实施例中为30°。支撑框架1顶面固定有带有铰接孔的第一安装座4,驱动气缸3的缸体底端固定有铰接轴,铰接轴穿过第一安装座4的铰接孔铰接在第一安装座4顶面。The
承接台2为框体结构,承接台2一侧底面通过相配合的转轴10和滚动轴承铰接,中部底面设有带有铰接孔第二安装座5,驱动气缸3的活塞杆顶端固定有铰接轴,铰接轴穿过第二安装座5的铰接孔铰接在第二安装座5的底面,该铰接孔与铰接轴之间设有石墨轴承。The receiving
本实施例中的摇臂式输送机构平台可以根据零件形状的不同,在平台上会有预留的孔位,方便与各种类型输送机构的安装,该平台通用性非常强,后续可以将所有零件的输送机做成固定样式,到时更换时只需要将输送机直接放到机构平台上,安装方便不用调试,即装即用,方便简单。The platform of the rocker-type conveying mechanism in this embodiment can have reserved holes on the platform according to the shape of the parts, which is convenient for installation with various types of conveying mechanisms. The platform is very versatile, and all The parts conveyor is made into a fixed pattern, and when it is replaced, it is only necessary to place the conveyor directly on the mechanism platform. It is easy to install without debugging, and it is ready to use, which is convenient and simple.
实施例2Example 2
一种带有摇臂式输送机构平台的包边装置,包括包边机构、传感器、主控PLC、以及位于包边机构输出端的输送机构平台,输送机构平台为实施例1中提高的摇臂式输送机构平台。传感器用于采集物料到位信息,一般采用接触开关,并将该信号发送给主控PLC,主控PLC采集该传感器信号并发出驱动气缸3的控制信号,驱动气缸3的驱动信号来自该主控PLC。A hemming device with a rocker-arm type conveying mechanism platform, comprising a hemming mechanism, a sensor, a master control PLC, and a conveying mechanism platform positioned at the output end of the hemming mechanism, the conveying mechanism platform being the rocker-arm type improved in
实际运行过程中,当包边完成的零件到位时会碰到接触开关,这时接触开关会有信号给包边装置的主控PLC,之后主控PLC会在输出一个信号给驱动气缸3的电磁阀,这样就实现驱动气缸的升降,当承接台2降到位后,角度与地面成30度,操作高度就低很多,员工操作就方便很多。In the actual operation process, when the finished parts are in place, they will touch the contact switch. At this time, the contact switch will send a signal to the main control PLC of the hemming device, and then the main control PLC will output a signal to the solenoid that drives the
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201320117526 CN203227760U (en) | 2013-03-15 | 2013-03-15 | Rocker arm type conveying mechanism platform and edge covering device with same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201320117526 CN203227760U (en) | 2013-03-15 | 2013-03-15 | Rocker arm type conveying mechanism platform and edge covering device with same |
Publications (1)
Publication Number | Publication Date |
---|---|
CN203227760U true CN203227760U (en) | 2013-10-09 |
Family
ID=49283909
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 201320117526 Expired - Fee Related CN203227760U (en) | 2013-03-15 | 2013-03-15 | Rocker arm type conveying mechanism platform and edge covering device with same |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN203227760U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103934379A (en) * | 2014-04-28 | 2014-07-23 | 长城汽车股份有限公司 | Conveying mechanism of covering machine |
CN107377757A (en) * | 2017-09-05 | 2017-11-24 | 东莞市中意人信自动化科技有限公司 | A kind of hardware Intelligent Machining System |
CN110860883A (en) * | 2019-11-14 | 2020-03-06 | 平湖市超凯科技有限公司 | Automatic feeding platform of leaf spring automatic assembly equipment |
-
2013
- 2013-03-15 CN CN 201320117526 patent/CN203227760U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103934379A (en) * | 2014-04-28 | 2014-07-23 | 长城汽车股份有限公司 | Conveying mechanism of covering machine |
CN103934379B (en) * | 2014-04-28 | 2016-08-31 | 长城汽车股份有限公司 | Taping machine conveying mechanism |
CN107377757A (en) * | 2017-09-05 | 2017-11-24 | 东莞市中意人信自动化科技有限公司 | A kind of hardware Intelligent Machining System |
CN107377757B (en) * | 2017-09-05 | 2024-03-08 | 东莞市中意人信自动化科技有限公司 | Hardware intelligent processing system |
CN110860883A (en) * | 2019-11-14 | 2020-03-06 | 平湖市超凯科技有限公司 | Automatic feeding platform of leaf spring automatic assembly equipment |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN204528595U (en) | A kind of axle sleeve gripping feedway | |
CN205240535U (en) | Conveyance device | |
CN107792818B (en) | Large-tonnage hydraulic overturning platform | |
CN106002145A (en) | Mechanical taking hand of electronic drain valve controller assembly machine | |
CN105800304A (en) | Machine body loading mechanism of limiting switch assembling machine | |
CN107900662A (en) | Flywheel automatic screwing device | |
CN106392525A (en) | Torsion block cover plate loading mechanism of limit switch part assembling machine | |
CN203227760U (en) | Rocker arm type conveying mechanism platform and edge covering device with same | |
CN105810478A (en) | Control core feeding mechanism of limiting switch main body assembling machine | |
CN105217516A (en) | The novel twin columns elevator of a kind of high synchronism | |
CN205165414U (en) | Four connecting rod formula alignment shaping device | |
CN103101771A (en) | Tire dismantling and stacking dual purpose machine | |
CN201800026U (en) | Lifting operating platform | |
CN204584955U (en) | A kind of hand steered grinding machine being convenient to discharging | |
CN208454381U (en) | A kind of apparatus for automatically lifting | |
CN102927821A (en) | Marching type steel bar splitting material feeding device | |
CN202318280U (en) | Rotating device for container maintenance tools | |
CN202754785U (en) | Plate turnover machine | |
CN202643145U (en) | Hydraulic turn-over portal crane | |
CN201997914U (en) | Automatic material picking mechanism on automatic assembly device | |
CN204528633U (en) | A kind of axle sleeve gripping feedway is with promoting swivel mount | |
CN209175204U (en) | The adsorbent equipment of automatic device for disassembling | |
CN102554898A (en) | Rotating equipment of maintenance tool for containers | |
CN105931883A (en) | Rivet installation device for automatic travel switch accessory assembly machine | |
CN202492331U (en) | Scissor lift with automotive ramp locking mechanism |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131009 Termination date: 20140315 |