CN203227665U - Separating roller device - Google Patents

Separating roller device Download PDF

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CN203227665U
CN203227665U CN201320226281.3U CN201320226281U CN203227665U CN 203227665 U CN203227665 U CN 203227665U CN 201320226281 U CN201320226281 U CN 201320226281U CN 203227665 U CN203227665 U CN 203227665U
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roller
swing frame
lower arc
separation
reduction box
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程志强
任玉成
景群平
张康武
马兰松
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China National Heavy Machinery Research Institute Co Ltd
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China National Heavy Machinery Research Institute Co Ltd
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Abstract

本实用新型涉及一种分离辊装置,其特征在于:包括摆动架、下弧形辊、上压辊、减速箱、万向联轴器、减速电机、气缸和机架;其中,摆动架通过销轴与机架相铰接,摆动架下方与气缸相连接,上压辊、下弧形辊和减速箱分别固定在摆动架上,上压辊和下弧形辊之间有间距,减速箱通过万向联轴器与减速电机相连。本实用新型实现了带钢剖分分离时的投入运行与退出时重卷生产的有机结合;通过下弧形辊的凸度连续性电动调整,适应了不同厚度、宽度规格带钢纵切剖分后的分离需求,分离效果好,适应生产线在带钢剖分和重卷时的快速切换;本实用新型的投入与退出工作状态达到了带钢剖分功能与重卷生产线的有机结合;结构简单、紧凑,自动化程度高。

Figure 201320226281

The utility model relates to a separation roller device, which is characterized in that it comprises a swing frame, a lower arc roller, an upper pressure roller, a reduction box, a universal coupling, a reduction motor, a cylinder and a frame; The shaft is hinged with the frame, the bottom of the swing frame is connected with the cylinder, the upper pressing roller, the lower arc roller and the reduction box are respectively fixed on the swing frame, there is a distance between the upper pressing roller and the lower arc roller, and the reduction box passes through the ten thousand Connect to the coupling and reducer motor. The utility model realizes the organic combination of putting into operation when the strip steel is split and separated and recoiling production when withdrawing; through the electric adjustment of the convexity continuity of the lower arc roller, it is adapted to the longitudinal cutting and splitting of strip steel with different thickness and width specifications The final separation requirement, the separation effect is good, and it is suitable for the rapid switching of the production line during strip splitting and recoiling; the input and exit working states of the utility model have achieved the organic combination of the strip splitting function and the recoiling production line; the structure is simple , Compact, high degree of automation.

Figure 201320226281

Description

一种分离辊装置A separation roller device

技术领域 technical field

本实用新型涉及一种分离辊装置。 The utility model relates to a separation roller device.

背景技术 Background technique

汽车外板等高品质带钢在冷轧的各个工艺段需特殊处理,不同于普通冷轧板,且幅面较宽。所以生产汽车外板的冷轧厂设备均为宽带钢生产设备,但市场同时也需要少量窄幅带钢,如果用宽带钢设备生产窄幅带钢,其生产成本相当大,所以需要安装剖分机组,也就是在冷轧最后一道精整工序将宽带钢从中间剖分成两条,变成窄带钢。纵切机组能够完成对带钢的纵向剖分,但由于纵切生产工艺的限制,其产量却远远低于重卷机组,且冷轧精整机组大量的需要重卷检查功能,所以将重卷检查功能与剖分功能组合在一条机组上,形成重卷剖分机组。分离辊装置是应用于重卷剖分生产线的一种关键设备,当进行宽幅面带钢大批量常规生产时,剖分剪、分离辊装置退出工作位置,生产线作为重卷机组使用;当需要生产窄带钢时,剖分剪、分离辊装置投入工作,剖分剪对带钢进行等幅纵向剖分,分离辊装置对剖分后的带钢进行横向分离,防止两窄带钢内侧边部发生刮蹭,影响带钢质量及损坏设备,此时生产线作为剖分机组使用。 High-quality steel strips such as automotive outer plates require special treatment in each process section of cold rolling, which is different from ordinary cold-rolled plates and has a wider width. Therefore, the equipment of the cold rolling plant for the production of automobile outer plates is all wide-band steel production equipment, but the market also needs a small amount of narrow-width steel strips. If wide-band steel equipment is used to produce narrow-width steel strips, the production cost is quite high, so it needs to be installed and split The unit, that is, in the last finishing process of cold rolling, the wide strip is divided into two from the middle to become a narrow strip. The slitting unit can complete the longitudinal division of the strip, but due to the limitation of the slitting production process, its output is far lower than that of the recoiling unit, and a large number of cold rolling and finishing units need the recoiling inspection function, so the The recoiling inspection function and the splitting function are combined on one unit to form a recoil splitting unit. The separation roller device is a key equipment used in the recoil splitting production line. When large-scale conventional production of wide-format strip steel is carried out, the split shear and separation roller device exits the working position, and the production line is used as a recoiling unit; when needed When producing narrow strip steel, the splitting shears and separation roller device are put into operation. The splitting shears conduct equal longitudinal division of the strip steel, and the separation roller device performs horizontal separation of the split strip steel to prevent the inner edge of the two narrow strip steel from Scratches occur, affecting the quality of the strip and damaging the equipment. At this time, the production line is used as a splitting unit.

目前的带钢纵向分离装置多采用锥形辊,这类装置中窄带钢的分离程度与锥形辊的锥度及压下量有关。这种结构形式有一个严重的缺陷:由于锥形辊的锥度不可调,其分离性能只适应固定的带钢厚度范围,不能满足不同厚度规格的带钢对分离效果的相应需求,因此其分离效果一般,适应性差,且连续性不好。 Conical rolls are mostly used in the current strip longitudinal separation devices, and the separation degree of narrow strips in such devices is related to the taper and reduction of the tapered rolls. This structural form has a serious defect: because the taper of the tapered roller is not adjustable, its separation performance is only suitable for a fixed strip thickness range, and cannot meet the corresponding requirements for the separation effect of strips with different thickness specifications, so its separation effect Generally, the adaptability is poor, and the continuity is not good.

实用新型内容 Utility model content

本实用新型要解决的技术问题是提供一种分离辊装置,以克服现有技术中存在的缺陷。用以满足生产线带钢纵切剖分后对两窄带钢分离效果的要求以及带钢不剖分连续生产的要求,该分离辊装置能够根据带钢的实际分离效果,进行辊子凸度的连续性调整,从而适应不同厚度规格的带钢纵向剖分后分离的需求。 The technical problem to be solved by the utility model is to provide a separation roller device to overcome the defects in the prior art. In order to meet the requirements of the separation effect of the two narrow strips after the slitting and splitting of the strip steel in the production line and the continuous production of the strip steel without splitting, the separation roller device can carry out the continuity of the roll crown according to the actual separation effect of the strip steel Adjustment, so as to meet the requirements of separation after longitudinal splitting of strip steel of different thickness specifications.

本实用新型的技术方案为:  The technical scheme of the utility model is:

一种分离辊装置,其特征在于:包括摆动架、下弧形辊、上压辊、减速箱、万向联轴器、减速电机、气缸和机架;其中,摆动架通过销轴与机架相铰接,摆动架下方与气缸相连接,上压辊、下弧形辊和减速箱分别固定在摆动架上,上压辊和下弧形辊之间有间距,减速箱通过万向联轴器与减速电机相连。 A separation roller device, characterized in that it includes a swing frame, a lower arc roller, an upper pressure roller, a reduction box, a universal coupling, a reduction motor, a cylinder and a frame; wherein, the swing frame is connected to the frame through a pin The bottom of the swing frame is connected with the cylinder, the upper pressing roller, the lower arc roller and the reduction box are fixed on the swing frame respectively, there is a distance between the upper pressing roller and the lower arc roller, and the reduction box passes through the universal coupling Connected to the geared motor.

所述上压辊为钢基衬胶辊,下弧形辊为凸度可调式衬胶辊,其芯轴两端为平轴,芯轴的中间部分弯曲成弧形,弧形部分按一定的间隔安装有轴承,轴承的外圈安装与芯轴相同弧度的衬胶辊筒。 The upper pressure roller is a steel-based rubber-lined roller, and the lower arc-shaped roller is a rubber-lined roller with adjustable convexity. The two ends of the mandrel are flat shafts. Bearings are installed at intervals, and rubber-lined rollers with the same radian as the mandrel are installed on the outer ring of the bearings.

所述下弧形辊一端通过关节轴承固定在摆动架上的操作侧轴承座上,另一端通过蜗轮和蜗杆固定在摆动架上的传动侧轴承座上。 One end of the lower arc roller is fixed on the operating side bearing seat on the swing frame through a joint bearing, and the other end is fixed on the transmission side bearing seat on the swing frame through a worm wheel and a worm screw.

所述蜗杆通过弹性联轴器与减速箱相连。 The worm is connected with the reduction box through an elastic coupling.

本实用新型的技术效果为: The technical effect of the utility model is:

本实用新型实现了带钢剖分分离时的投入运行与退出时重卷生产的有机结合;通过下弧形辊的凸度连续性电动调整,适应了不同厚度、宽度规格带钢纵切剖分后的分离需求,分离效果好,适应生产线在带钢剖分和重卷时的快速切换;本实用新型的投入与退出工作状态达到了带钢剖分功能与重卷生产线的有机结合;结构简单、紧凑,自动化程度高。 The utility model realizes the organic combination of putting into operation when the strip is split and separated and recoil production when withdrawing; through the electric adjustment of the convexity continuity of the lower arc-shaped roller, it is adapted to the longitudinal cutting and splitting of strip steel with different thickness and width specifications The final separation requirement, the separation effect is good, and it is suitable for the rapid switching of the production line during strip splitting and recoiling; the input and exit working states of the utility model have achieved the organic combination of the strip splitting function and the recoiling production line; the structure is simple , Compact, high degree of automation.

附图说明 Description of drawings

图1是本实用新型投入时的正视图。 Fig. 1 is the front view when the utility model is dropped.

图2是本实用新型投入时的侧视图。 Fig. 2 is a side view when the utility model is put into use.

图3是弧形辊的安装示意图。 Figure 3 is a schematic diagram of the installation of the arc roller.

附图标记为: The reference signs are:

1—上压辊,2—销轴,3—摆动架,4—下弧形辊,5—弹性联轴器,6—减速箱,7—带钢,8—机架,9—气缸,10—万向联轴器,11—减速电机,12—操作侧轴承座,13—关节轴承,14—传动侧轴承座,15—蜗轮,16—蜗杆。 1—upper pressure roller, 2—pin shaft, 3—swing frame, 4—lower arc roller, 5—elastic coupling, 6—reduction box, 7—strip steel, 8—frame, 9—cylinder, 10 —Universal coupling, 11—Decelerating motor, 12—Operation side bearing seat, 13—Joint bearing, 14—Transmission side bearing seat, 15—Worm gear, 16—Worm screw.

具体实施方式 Detailed ways

本实用新型涉及冶金设备领域,特别是板带精整处理作业,是一种适用于宽带钢重卷剖分生产线的分离辊装置。 The utility model relates to the field of metallurgical equipment, in particular to the strip finishing operation, and is a separating roller device suitable for a wide-band steel recoil splitting production line.

参见图1至图3,本实用新型涉及的一种分离辊装置的具体结构为: Referring to Fig. 1 to Fig. 3, the concrete structure of a kind of separation roller device that the utility model relates to is:

包括摆动架3、下弧形辊4、上压辊1、减速箱6、万向联轴器10、减速电机11、气缸9和机架8;其中, Including the swing frame 3, the lower arc roller 4, the upper pressure roller 1, the reduction box 6, the universal coupling 10, the reduction motor 11, the cylinder 9 and the frame 8; among them,

摆动架3的中间设有旋转支点,摆动架3通过销轴2与机架8相铰接,摆动架3下方与气缸9相连接,上压辊1、下弧形辊4和减速箱6分别固定在摆动架3上,上压辊1和下弧形辊4之间有一定间距,该间距的大小根据上压辊1和下弧形辊4的直径及设备结构确定。如图1所示,该间距的作用为:一是投入分离工作时,下弧形辊4凸起,分离带材,而上压辊1下表面与作业线相平,起保持作业线标高、稳定带钢的作用;二是在不投入分离工作时,该间距方便带材通过,上压辊1和下弧形辊4均不接触带钢,减速箱6通过万向联轴器10与减速电机11相连。由一对气缸9驱动摆动架3围绕销轴2进行旋转,进行分离辊装置投入与否两种工况的快速切换。 There is a rotating fulcrum in the middle of the swing frame 3, the swing frame 3 is hinged with the frame 8 through the pin shaft 2, the bottom of the swing frame 3 is connected with the cylinder 9, and the upper pressure roller 1, the lower arc roller 4 and the reduction box 6 are respectively fixed On the swing frame 3, there is a certain distance between the upper pressing roller 1 and the lower arc roller 4, and the size of the interval is determined according to the diameter and the equipment structure of the upper pressing roller 1 and the lower arc roller 4. As shown in Figure 1, the effect of this spacing is: first, when putting into separation work, the lower curved roller 4 protrudes to separate the strip, while the lower surface of the upper pressing roller 1 is level with the operation line, so as to maintain the elevation of the operation line, The role of stabilizing the strip steel; the second is that when the separation work is not put into use, the distance is convenient for the strip to pass through, the upper pressure roller 1 and the lower arc roller 4 do not touch the strip steel, and the reduction box 6 is connected with the reduction gear through the universal coupling 10 Motor 11 is connected. A pair of air cylinders 9 drive the swing frame 3 to rotate around the pin shaft 2 to quickly switch between the two working conditions of whether the separation roller device is put into operation or not.

本实用新型中的上压辊1具体可为钢基衬胶辊,其作用是稳定带钢7经下弧形辊4后的分离效果,同时保持带钢7经本分离辊装置后的作业线标高不变。下弧形辊4具体可为凸度可调式衬胶辊,其芯轴两端为平轴,芯轴的中间部分弯曲成弧形,弧形部分按一定的间隔安装有轴承,轴承的外圈安装与芯轴相同弧度的衬胶辊筒。弧形辊呈现的凸度及其作用于带钢的分离效果随芯轴的不同摆动角度而发生改变。如图3所示,弧形芯轴的弦高表示为s,下弧形辊4的最大凸度取决于弦高s和辊面长度。下弧形辊4为现有技术,下弧形辊4的凸度可通过旋转芯轴的角度进行调整,旋转0—180°可调整凸度从1—最大弦高s,对于具体某个弧形辊而言,弦高s是确定的,也就是说其最大凸度是一定的了。凸度的确定要考虑带钢的厚度及材质等因素,具体根据带钢的分离效果进行调整。 The upper pressure roller 1 in the utility model can specifically be a steel-based rubber-lined roller, and its function is to stabilize the separation effect of the strip steel 7 after passing through the lower arc roller 4, while maintaining the operation line of the strip steel 7 after passing through the separation roller device. The elevation does not change. The lower arc roller 4 can specifically be a convexity-adjustable rubber-lined roller. The two ends of the mandrel are flat shafts, and the middle part of the mandrel is bent into an arc. Install a rubber-lined roller with the same curvature as the mandrel. The convexity of the curved roll and its separation effect on the strip change with the different swing angles of the mandrel. As shown in FIG. 3 , the chord height of the arc-shaped mandrel is denoted as s, and the maximum convexity of the lower arc-shaped roller 4 depends on the chord height s and the length of the roll surface. The lower arc roller 4 is the prior art, and the convexity of the lower arc roller 4 can be adjusted by the angle of the rotating mandrel, and the convexity can be adjusted from 1 to the maximum chord height s by rotating 0-180°. For a specific arc As far as the shape roller is concerned, the chord height s is determined, that is to say, its maximum convexity is certain. The determination of the convexity should consider factors such as the thickness and material of the strip steel, and adjust it according to the separation effect of the strip steel.

本实用新型中的下弧形辊4一端可通过关节轴承13固定在摆动架3上的操作侧轴承座12上,另一端可通过蜗轮15和蜗杆16固定在摆动架3上的传动侧轴承座14上。转动蜗杆16,下弧形辊4可绕两侧轴承座中心线旋转,进而调整下弧形辊4的凸度。 One end of the lower arc roller 4 in the utility model can be fixed on the operating side bearing seat 12 on the swing frame 3 through the joint bearing 13, and the other end can be fixed on the transmission side bearing seat on the swing frame 3 through the worm wheel 15 and the worm screw 16. 14 on. Rotating the worm screw 16, the lower curved roller 4 can rotate around the centerlines of the bearing seats on both sides, thereby adjusting the convexity of the lower curved roller 4.

本实用新型中的蜗杆16具体可通过弹性联轴器5与减速箱6相连。减速箱6为垂直型输入、输出轴,由于摆动架3的旋转幅度大,减速电机11通过大许用角度和伸缩量的万向联轴器10驱动减速箱6,进而转动蜗杆16和蜗轮15,带动下弧形辊4旋转,实现下弧形辊4凸度的连续性电动调整。 The worm screw 16 in the utility model can specifically be connected with the reduction box 6 through the elastic coupling 5 . The reduction box 6 is a vertical input and output shaft. Due to the large rotation range of the swing frame 3, the reduction motor 11 drives the reduction box 6 through the universal coupling 10 with a large allowable angle and expansion and contraction, and then rotates the worm 16 and the worm wheel 15. , drives the lower arc roller 4 to rotate, and realizes the continuous electric adjustment of the convexity of the lower arc roller 4 .

上压辊1和下弧形辊4之间有一定间距,当一对气缸9的活塞杆同时缩回时,将摆动架置于工位一,此时上压辊1和下弧形辊4,位于图1中的虚线位置,下弧形辊4位于机组作业线以下,上压辊1高于机组作业线,均不接触带钢7,适合带钢7不剖分时分离辊装置不投入运行的工况,如穿带和重卷时带钢7的顺利通过;当气缸9的活塞杆同时伸出时,摆动架位于工位二,摆动架3位于图1所示位置,此时分离辊装置投入运行,下弧形辊4高于机组作业线,两侧窄带钢7在一定的张力及压力作用下,沿下弧形辊4两侧的相应凸度运行,向两侧分离开,上压辊1压下,稳定经弧形辊后的带钢7分离效果。 There is a certain distance between the upper pressure roller 1 and the lower arc roller 4. When the piston rods of the pair of cylinders 9 are retracted at the same time, the swing frame is placed at station 1. At this time, the upper pressure roller 1 and the lower arc roller 4 , located at the dotted line position in Figure 1, the lower arc roller 4 is located below the operating line of the unit, and the upper pressing roller 1 is higher than the operating line of the unit, neither of which touches the strip 7. It is suitable for the separation roller device not to be used when the strip 7 is not divided. Operating conditions, such as the smooth passing of the strip steel 7 during belt threading and rewinding; when the piston rod of the cylinder 9 is extended at the same time, the swing frame is located at the second station, and the swing frame 3 is located at the position shown in Figure 1. At this time, the separation The roller device is put into operation, the lower curved roller 4 is higher than the working line of the unit, and the narrow strip steel 7 on both sides runs along the corresponding convexity on both sides of the lower curved roller 4 under a certain tension and pressure, and separates to both sides. The upper pressure roller 1 presses down to stabilize the separation effect of the strip steel 7 after the curved roller.

本实施例没有详细叙述的部件和结构属本行业的公知部件和常用结构或常用手段,这里不一一叙述。 The components and structures not described in detail in this embodiment are known components and common structures or common means in this industry, and are not described here one by one.

Claims (4)

1.一种分离辊装置,其特征在于:包括摆动架(3)、下弧形辊(4)、上压辊(1)、减速箱(6)、万向联轴器(10)、减速电机(11)、气缸(9)和机架(8);其中,摆动架(3)通过销轴(2)与机架(8)相铰接,摆动架(3)下方与气缸(9)相连接,上压辊(1)、下弧形辊(4)和减速箱(6)分别固定在摆动架(3)上,上压辊(1)和下弧形辊(4)之间有间距,减速箱(6)通过万向联轴器(10)与减速电机(11)相连。 1. A separation roller device, characterized in that it includes a swing frame (3), a lower arc roller (4), an upper pressure roller (1), a reduction box (6), a universal coupling (10), a reduction Motor (11), cylinder (9) and frame (8); wherein, the swing frame (3) is hinged to the frame (8) through the pin shaft (2), and the bottom of the swing frame (3) is connected to the cylinder (9) connection, the upper pressing roller (1), the lower curved roller (4) and the reduction box (6) are respectively fixed on the swing frame (3), and there is a distance between the upper pressing roller (1) and the lower curved roller (4) , the reduction box (6) is connected with the reduction motor (11) through a universal coupling (10). 2.根据权利要求1所述分离辊装置,其特征在于:所述上压辊(1)为钢基衬胶辊,下弧形辊(4)为凸度可调式衬胶辊,其芯轴两端为平轴,芯轴的中间部分弯曲成弧形,弧形部分按一定的间隔安装有轴承,轴承的外圈安装与芯轴相同弧度的衬胶辊筒。 2. The separation roller device according to claim 1, characterized in that: the upper pressure roller (1) is a steel-based rubber-lined roller, and the lower arc-shaped roller (4) is a rubber-lined roller with adjustable convexity, and its mandrel The two ends are flat shafts, the middle part of the mandrel is bent into an arc, and the arc part is installed with bearings at a certain interval, and the outer ring of the bearing is installed with a rubber-lined roller with the same arc as the mandrel. 3.根据权利要求1或2所述分离辊装置,其特征在于:所述下弧形辊(4)一端通过关节轴承(13)固定在摆动架(3)上的操作侧轴承座(12)上,另一端通过蜗轮(15)和蜗杆(16)固定在摆动架(3)上的传动侧轴承座(14)上。 3. The separation roller device according to claim 1 or 2, characterized in that: one end of the lower curved roller (4) is fixed to the operating side bearing seat (12) on the swing frame (3) through a joint bearing (13) The other end is fixed on the transmission side bearing seat (14) on the swing frame (3) through the worm wheel (15) and the worm (16). 4.根据权利要求3所述分离辊装置,其特征在于:所述蜗杆(16)通过弹性联轴器(5)与减速箱(6)相连。 4. The separating roller device according to claim 3, characterized in that: the worm (16) is connected to the reduction box (6) through an elastic coupling (5).
CN201320226281.3U 2013-04-28 2013-04-28 Separating roller device Expired - Lifetime CN203227665U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103212577A (en) * 2013-04-28 2013-07-24 中国重型机械研究院股份公司 Separating roller
CN105251770A (en) * 2015-09-02 2016-01-20 中冶南方工程技术有限公司 Strip steel separating device and rewinding and subdividing unit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103212577A (en) * 2013-04-28 2013-07-24 中国重型机械研究院股份公司 Separating roller
CN103212577B (en) * 2013-04-28 2014-12-10 中国重型机械研究院股份公司 Separating roller
CN105251770A (en) * 2015-09-02 2016-01-20 中冶南方工程技术有限公司 Strip steel separating device and rewinding and subdividing unit

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