CN203221239U - Numerical control slotting machine for adjustable spanner groove - Google Patents

Numerical control slotting machine for adjustable spanner groove Download PDF

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Publication number
CN203221239U
CN203221239U CN 201320107645 CN201320107645U CN203221239U CN 203221239 U CN203221239 U CN 203221239U CN 201320107645 CN201320107645 CN 201320107645 CN 201320107645 U CN201320107645 U CN 201320107645U CN 203221239 U CN203221239 U CN 203221239U
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China
Prior art keywords
numerical control
workbench
lifting
guide rail
slotting machine
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Expired - Lifetime
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CN 201320107645
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Chinese (zh)
Inventor
蔡国庆
杨正宏
蔡晶
冯学胜
张雷
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Hunan Ningqing Aerospace Intelligent Equipment Co ltd
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Nanjing Ningqing CNC Machine Tool Manufacture Co Ltd
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Abstract

The utility model relates to a numerical control slotting machine for an adjustable spanner groove. The numerical control slotting machine is structurally characterized in that a ram is connected with an inclined guide rail of a machine body and moves back and forth; a worktable is connected with a vertical guide rail of the machine body and moves vertically, and a lifting system is installed below the worktable; and in the lifting system, a bearing seat is installed at the bottom of the worktable, a lifting screw is connected with the bearing seat and only rotates relative to the bearing seat, servo motor synchronous belt wheel is connected with a servo motor and a screw synchronous belt wheel is connected with the lifting screw. The numerical control slotting machine overcomes the defects that the control accuracy is very low, the efficiency and the service life of a cutter are influenced and the like because the uplifting distance can only be fixed at several levels or is influenced by hydraulic elements in the existing mechanical and hydraulic control slotting machines. By controlling the rotating direction, the rotating angle and the rotating speed of the lifting screw through a numerical control system, the lifting speed and the lifting distance of the worktable can be set, the control accuracy is high, the commissioning is very convenient to carry out, the processing conversion time is saved and the working efficiency is improved.

Description

活扳手槽数控插床Adjustable wrench slot CNC slotting machine

技术领域 technical field

本实用新型涉及一种机械加工机床,特别涉及活扳手槽数控插床。  The utility model relates to a mechanical processing machine tool, in particular to a numerical control slotting machine with adjustable wrench slots. the

背景技术Background technique

在本实用新型发明之前,插床的工作台升降有机械及液压两种控制方式。机械控制方式因受结构限制,其每步上升距离只能固定为几档;液压控制方式每步上升距离理论上可实现无级调节,但由于受液压元件影响,其控制精度很低;并且两种控制方式在加工过程中每步上升距离及下降速度是固定不变的。由于上述原因,选择最佳加工参数受到限制,使得加工精度、效率及刀具寿命都受到影响。  Before the invention of the utility model, there were two control modes of mechanical and hydraulic pressure for the lifting of the workbench of the slotting machine. The mechanical control method is limited by the structure, and its rising distance per step can only be fixed at several levels; the hydraulic control method can theoretically realize stepless adjustment of the rising distance per step, but due to the influence of hydraulic components, its control accuracy is very low; and the two In this control mode, the rising distance and falling speed of each step are fixed during the processing. Due to the above reasons, the selection of the best processing parameters is limited, which affects the processing accuracy, efficiency and tool life. the

发明内容Contents of the invention

本实用新型的目的就在于克服上述缺陷,设计活扳手槽数控插床。  The purpose of this utility model is just to overcome above-mentioned defect, design adjustable wrench groove numerical control slotting machine. the

本实用新型的技术方案是:  The technical scheme of the utility model is:

活扳手槽数控插床,床身安装在底座上,其主要技术特征在于滑枕与床身上的倾斜导轨连接,并沿该导轨往复运动;工作台与床身上的垂直导轨连接并沿该导轨垂直运动,升降系统安装于工作台下方;所述升降系统中,轴承座安装在工作台底部,升降丝杆与轴承座连接相对仅作旋转运动,丝杆螺母与螺母座连接,螺母座安装在底座上,伺服电机安装在工作台内部,伺服电机同步带轮与伺服电机连接,丝杆同步带轮与升降丝杆连接。  CNC slotting machine with adjustable wrench groove, the bed is installed on the base, its main technical feature is that the ram is connected with the inclined guide rail on the bed, and reciprocates along the guide rail; the workbench is connected with the vertical guide rail on the bed, and moves vertically along the guide rail , the lifting system is installed under the workbench; in the lifting system, the bearing seat is installed at the bottom of the workbench, the lifting screw is connected with the bearing seat for relative rotation only, the screw nut is connected with the nut seat, and the nut seat is installed on the base , the servo motor is installed inside the workbench, the servo motor synchronous pulley is connected with the servo motor, and the screw synchronous pulley is connected with the lifting screw. the

本实用新型的优点在于通过数控系统控制升降丝杆的旋转方向、旋转角度与旋转速度即可设置工作台升降及升降距离、升降速度,控制精度高,调试十分便捷;对每次插削过程负荷不等的工件,可设置成不等的上升距离以改变加工量,达到机床及刀具负荷均匀,提高机床及刀具的寿命;设置下降速度时不受上升速度牵制,可得到最大的下降速度,节省加工转换时间提高工效。  The utility model has the advantage of controlling the rotation direction, rotation angle and rotation speed of the lifting screw rod through the numerical control system to set the workbench lifting, lifting distance, and lifting speed, with high control precision and convenient debugging; Unequal workpieces can be set to unequal rising distances to change the processing volume, achieve uniform load on the machine tool and tool, and improve the life of the machine tool and tool; when setting the falling speed, it will not be restrained by the rising speed, and the maximum falling speed can be obtained, saving Machining changeover time improves work efficiency. the

本实用新型的其他优点和效果将在下面继续说明。  Other advantages and effects of the present utility model will continue to be described below. the

附图说明Description of drawings

图1--本实用新型结构原理示意图。 Fig. 1--Schematic diagram of the structure principle of the utility model.

图2--本实用新型加工扳手槽示意图。  Fig. 2--Schematic diagram of processing the wrench groove of the utility model. the

图中各标号表示对应的部件名称如下:  Each label in the figure indicates the name of the corresponding part as follows:

床身1、倾斜导轨1-1、垂直导轨1-2、底座2、滑枕3、工作台4、丝杆轴承座5、升降丝杆6、丝杆螺母7、螺母座8、伺服电机同步带轮9、丝杆同步带轮10、伺服电机11、插刀12、工件13、夹具14、十字滑台15、调节机构15-1。  Bed 1, inclined guide rail 1-1, vertical guide rail 1-2, base 2, ram 3, worktable 4, screw bearing seat 5, lifting screw 6, screw nut 7, nut seat 8, servo motor synchronization Pulley 9, screw mandrel synchronous pulley 10, servo motor 11, slotting knife 12, workpiece 13, fixture 14, cross slide 15, adjustment mechanism 15-1. the

具体实施方式Detailed ways

如图1、图2所示:  As shown in Figure 1 and Figure 2:

床身1安装在底座2上,滑枕3与床身1上的倾斜导轨1-1连接并沿导轨往复运动,工作台4与床身1上的垂直导轨1-2连接并沿垂直导轨运动;十字滑台15与工作台4连接,调节机构15-1与十字滑台15连接,夹具14安装在十字滑台15上;倾斜导轨1-1位于床身1上部并与工作台4成60度夹角;垂直导轨1-2位于床身1下部并与工作台4成90度夹角。  The bed 1 is installed on the base 2, the ram 3 is connected with the inclined guide rail 1-1 on the bed 1 and reciprocates along the guide rail, and the working table 4 is connected with the vertical guide rail 1-2 on the bed 1 and moves along the vertical guide rail The cross slide 15 is connected with the workbench 4, the adjustment mechanism 15-1 is connected with the cross slide 15, the fixture 14 is installed on the cross slide 15; angle; the vertical guide rail 1-2 is located at the lower part of the bed 1 and forms an angle of 90 degrees with the workbench 4. the

升降系统由丝杆轴承座5、升降丝杆6、丝杆螺母7、螺母座8、电机同步带轮9、丝杆同步带轮10、伺服电机11组成;轴承座5安装在工作台4底部,升 降丝杆6与轴承座5连接,并仅作相对旋转运动,丝杆螺母7与螺母座8连接,螺母座8安装在底座2上;伺服电机11安装在工作台4的内侧凸台上,与工作台4连接并随其升降;伺服电机同步带轮9与伺服电机11联接,丝杆同步带轮10与升降丝杆6连接。  The lifting system consists of a screw bearing seat 5, a lifting screw 6, a screw nut 7, a nut seat 8, a motor synchronous pulley 9, a screw synchronous pulley 10, and a servo motor 11; the bearing seat 5 is installed at the bottom of the workbench 4 , the lifting screw 6 is connected with the bearing seat 5, and only performs relative rotation movement, the screw nut 7 is connected with the nut seat 8, and the nut seat 8 is installed on the base 2; the servo motor 11 is installed on the inner boss of the workbench 4 On, be connected with workbench 4 and rise with it; Servo motor synchronous pulley 9 is connected with servo motor 11, screw mandrel synchronous pulley 10 is connected with lifting screw mandrel 6. the

由于要加工出工件13上的槽13-1,其宽度仅6mm或更小,插刀12无法整体进入槽13-1内;因此将倾斜导轨1-1设置成与工作台4成60度夹角,以形成横向插削,以便插刀12的局部进入槽13-1内即可完成插削。  Because the groove 13-1 on the workpiece 13 is to be machined, its width is only 6mm or less, and the inserting tool 12 cannot enter the groove 13-1 as a whole; Angle, to form transverse slotting, so that the part of slotting knife 12 enters in the groove 13-1 and can complete slotting. the

本实用新型应用过程说明:  Description of the utility model application process:

将工件13夹紧在夹具14上,通过十字滑台15上的调节机构15-1使工件13与插刀12对正,通过数控编程设置工作台4的总行程及步进距离;  Clamp the workpiece 13 on the fixture 14, align the workpiece 13 with the inserting knife 12 through the adjustment mechanism 15-1 on the cross slide 15, and set the total stroke and step distance of the workbench 4 through numerical control programming;

启动机床,工件13逐步上升,直至工件13上的槽13-1插出,工作台4快速下降,回起始位置。  Start the machine tool, the workpiece 13 gradually rises until the groove 13-1 on the workpiece 13 is inserted, and the workbench 4 descends rapidly and returns to the starting position. the

工作时,当滑枕3作一次往复运动,即一次插削后,控制伺服电机11旋转一角度,带动伺服电机同步带轮9、丝杆同步带轮10旋转同一角度,丝杆同步带轮10带动升降丝杆6旋转同一角度,由于丝杆螺母7固定,升降丝杆6上升并通过轴承座5带动工作台4上升一定距离,完成一次纵向进给,通过控制伺服电机11,每次旋转角度可得到不同的纵向进给量,反复上述过程,随着工作台4逐步上升,工件13上的槽13-1自上而下被插通,加工完成。控制伺服电机11高速反向旋转,带动工作台4快速下降至起始位置,完成一次加工过程。  During work, when the ram 3 makes a reciprocating motion, that is, after a slotting, the servo motor 11 is controlled to rotate an angle, which drives the servo motor synchronous pulley 9 and the screw synchronous pulley 10 to rotate at the same angle, and the screw synchronous pulley 10 Drive the lifting screw 6 to rotate at the same angle. Since the screw nut 7 is fixed, the lifting screw 6 rises and drives the worktable 4 to rise a certain distance through the bearing seat 5 to complete a longitudinal feed. By controlling the servo motor 11, each rotation angle Different longitudinal feeds can be obtained, the above process is repeated, and as the worktable 4 rises gradually, the groove 13-1 on the workpiece 13 is inserted from top to bottom, and the processing is completed. The servo motor 11 is controlled to rotate in reverse at a high speed, and the workbench 4 is rapidly lowered to the initial position to complete a processing process. the

本实用新型较之现有技术可提高生产效率一倍,调整时间缩短。  Compared with the prior art, the utility model can double the production efficiency and shorten the adjustment time. the

本实用新型请求保护的范围并不受限于本实施方式的说明。  The scope of protection claimed by the utility model is not limited to the description of this embodiment. the

Claims (4)

1. adjustable wrench groove numerical control slotting machine, lathe bed is installed on the base, it is characterized in that ram is connected with inclined guide rails on the lathe bed, and moves back and forth along this guide rail; Workbench is connected with vertical guide rail on the lathe bed and moves both vertically along this guide rail, and jacking system is installed on the workbench below; In the described jacking system, bearing block is installed in the workbench bottom, elevating screw is relative with the bearing block connection only to rotate, the feed screw nut is connected with nut seat, nut seat is installed on the base, servomotor is installed in workbench inside, and the servomotor synchronous pulley is connected with servomotor, and the screw mandrel synchronous pulley is connected with elevating screw.
2. adjustable wrench groove numerical control slotting machine according to claim 1 is characterized in that inclined guide rails is positioned at lathe bed top and becomes 60 to spend angles with workbench.
3. adjustable wrench groove numerical control slotting machine according to claim 1 is characterized in that vertical guide rail is positioned at the lathe bed bottom and becomes 90 to spend angles with workbench.
4. adjustable wrench groove numerical control slotting machine according to claim 1 is characterized in that servomotor on the inboard boss of workbench, is connected with workbench.
CN 201320107645 2013-03-11 2013-03-11 Numerical control slotting machine for adjustable spanner groove Expired - Lifetime CN203221239U (en)

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Application Number Priority Date Filing Date Title
CN 201320107645 CN203221239U (en) 2013-03-11 2013-03-11 Numerical control slotting machine for adjustable spanner groove

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320107645 CN203221239U (en) 2013-03-11 2013-03-11 Numerical control slotting machine for adjustable spanner groove

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108673211A (en) * 2018-07-27 2018-10-19 上海理工大学 A kind of clamping device and application method
CN108673214A (en) * 2018-07-27 2018-10-19 上海理工大学 Magnetic force adjustment unit and clamping device
CN108673212A (en) * 2018-07-27 2018-10-19 上海理工大学 Height adjusting unit and clamping device
CN108673213A (en) * 2018-07-27 2018-10-19 上海理工大学 A kind of clamping device
CN110355411A (en) * 2019-07-31 2019-10-22 张家港玉成精机股份有限公司 A kind of slotting machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108673211A (en) * 2018-07-27 2018-10-19 上海理工大学 A kind of clamping device and application method
CN108673214A (en) * 2018-07-27 2018-10-19 上海理工大学 Magnetic force adjustment unit and clamping device
CN108673212A (en) * 2018-07-27 2018-10-19 上海理工大学 Height adjusting unit and clamping device
CN108673213A (en) * 2018-07-27 2018-10-19 上海理工大学 A kind of clamping device
CN108673211B (en) * 2018-07-27 2020-07-14 上海理工大学 Clamping device and using method
CN110355411A (en) * 2019-07-31 2019-10-22 张家港玉成精机股份有限公司 A kind of slotting machine
CN110355411B (en) * 2019-07-31 2024-05-31 张家港玉成精机股份有限公司 Slotting machine

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200717

Address after: No.1, innovation Avenue, hardware technology innovation industrial park, xianchaqiao Town, Shaodong county, Shaoyang City, Hunan Province

Patentee after: Hunan Ningqing Aerospace Intelligent Equipment Co.,Ltd.

Address before: Jiangsu Xiangfeng road 211178 city of Nanjing province Jiangning Binjiang Development Zone No. 11

Patentee before: NANJING NINGQING CNC MACHINE TOOL MANUFACTURE Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20131002