CN203213018U - Lifting device for rigid hinges and large components - Google Patents
Lifting device for rigid hinges and large components Download PDFInfo
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- CN203213018U CN203213018U CN2013201666063U CN201320166606U CN203213018U CN 203213018 U CN203213018 U CN 203213018U CN 2013201666063 U CN2013201666063 U CN 2013201666063U CN 201320166606 U CN201320166606 U CN 201320166606U CN 203213018 U CN203213018 U CN 203213018U
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Abstract
本实用新型公开了一种刚性铰及大型构件的起吊装置,属于桥梁施工设备领域,包括设有由钢丝绳连接的连接定滑轮、顶部定滑轮组和动滑轮组的桥面吊机卷扬机,所述桥面吊机卷扬机还设有转向定滑轮,桥面吊机卷扬机的两钢丝绳绳端通过其上转向定滑轮而串联。本实用新型是一种实现桥面吊机不同吊具刚性铰及大型构件的起吊装置,解决桥面吊机在进行刚性铰、钢箱梁或大型结构物吊装过程中空中姿态控制难度大、单个吊点受力易超限的问题,降低起吊风险及作业难度。
The utility model discloses a hoisting device for a rigid hinge and a large component, which belongs to the field of bridge construction equipment and comprises a bridge deck crane winch equipped with a fixed pulley connected by a steel wire rope, a top fixed pulley block and a movable pulley block. The hoist of the crane is also provided with a fixed pulley, and the two wire rope ends of the hoist of the bridge deck crane are connected in series through the upper turn of the fixed pulley. The utility model is a hoisting device for realizing rigid hinges and large-scale components of different spreaders of bridge deck cranes, which solves the difficulty of air attitude control and single The problem that the force on the lifting point is easy to exceed the limit can reduce the risk of lifting and the difficulty of operation.
Description
技术领域 technical field
本实用新型属于桥梁施工设备领域。 The utility model belongs to the field of bridge construction equipment.
背景技术 Background technique
以往采用桥面吊机进行钢箱梁或其他大型结构物吊装施工中,吊机左右吊具相互独立,即各自具有独立的起升、称重系统,在钢箱梁吊装过程中须时刻观测钢箱梁的空中姿态及称重系统的变化情况,如发现异常,需操作人员手动进行左右吊具的调节,否则容易造成吊机单边受力过大,整体失稳。 In the past, bridge deck cranes were used to hoist steel box girders or other large structures. If abnormalities are found in the attitude of the box girder in the air and changes in the weighing system, the operator needs to manually adjust the left and right spreaders, otherwise it will easily cause excessive force on one side of the crane and overall instability.
由于在钢箱梁吊装过程中须根据钢箱梁的空中姿态手动进行吊具的调节,但在施工中很难找到合适的观测点,且钢箱梁起升高度大,往往需要进行多次的左右吊具调节,施工难度大,风险高。尤其是在多台桥面吊机四点共同抬吊钢箱梁的工况条件下,很有可能存在对角线两吊点即能起吊全部重物的情况,将造成单个吊点起升系统能力超出设计值,安全隐患相当大。 During the hoisting process of the steel box girder, the spreader must be manually adjusted according to the attitude of the steel box girder in the air, but it is difficult to find a suitable observation point during construction, and the lifting height of the steel box girder is high, often requiring multiple left and right hoisting Tool adjustment, construction difficulty, high risk. Especially in the working condition of multiple deck cranes lifting the steel box girder at four points together, it is very likely that two lifting points on the diagonal can lift all the heavy objects, which will cause a single lifting point lifting system The capacity exceeds the design value, and the potential safety hazard is quite large.
实用新型内容 Utility model content
本实用新型的目的在于:提出一种实现桥面吊机不同吊具刚性铰及大型构件的起吊装置,解决桥面吊机在进行钢箱梁或大型结构物吊装过程中空中姿态控制难度大、单个吊点受力易超限的问题,降低起吊风险及作业难度。 The purpose of the utility model is to propose a lifting device for realizing rigid hinges of different spreaders of bridge deck cranes and large-scale components, so as to solve the problem of difficulty in aerial attitude control of bridge deck cranes during the hoisting of steel box girders or large structures. The problem that the force of a single lifting point is easy to exceed the limit reduces the risk of lifting and the difficulty of operation.
本实用新型目的通过下述技术方案来实现: The utility model purpose is achieved through the following technical solutions:
一种刚性铰及大型构件的起吊装置,包括设有由钢丝绳连接的连接定滑轮、顶部定滑轮组和动滑轮组的桥面吊机卷扬机,所述桥面吊机卷扬机还设有转向定滑轮,两桥面吊机卷扬机的钢丝绳绳端通过其上转向定滑轮而串联。 A hoisting device for rigid hinges and large components, including a bridge deck crane winch equipped with a fixed pulley connected by a steel wire rope, a top fixed pulley block and a movable pulley block, the bridge deck crane hoist is also provided with a steering fixed pulley, two The wire rope ends of the bridge deck crane hoist are connected in series through the upper turning fixed pulley.
作为优选方式,所述两桥面吊机卷扬机为同一桥面吊机的左、右卷扬机。 As a preferred manner, the hoists of the two deck cranes are left and right hoists of the same deck crane.
作为优选方式,所述两桥面吊机卷扬机为不同桥面吊机的卷扬机。 As a preferred manner, the hoists of the two deck cranes are hoists of different deck cranes.
作为优选方式,所述连接定滑轮轮槽方向与其上钢丝绳牵引方向一致。 As a preferred manner, the direction of the groove of the connecting fixed pulley is consistent with the pulling direction of the upper steel wire rope.
作为优选方式,所述转向定滑轮轮槽方向与其上钢丝绳牵引方向一致。 As a preferred manner, the direction of the wheel groove of the deflection fixed pulley is consistent with the pulling direction of the upper wire rope.
作为优选方式,所述转向定滑轮设于所述桥面吊机底架后侧主桁架处。 As a preferred manner, the fixed deflection pulley is arranged at the main truss at the rear side of the underframe of the deck crane.
作为优选方式,所述连接定滑轮和转向定滑轮设有钢丝绳防脱槽装置。 As a preferred manner, the connecting fixed pulley and the steering fixed pulley are provided with a wire rope anti-detachment groove device.
作为进一步优选方式,所述钢丝绳防脱槽装置为滑轮底座限位劲板。 As a further preferred manner, the wire rope anti-detachment device is a pulley base stop strength plate.
工作过程为:将解除固定的原两桥面吊机卷扬机钢丝绳绳端,穿过各自的转向定滑轮进行连接,将接头接好后,分别缓慢开动卷扬机将钢丝绳拉紧,即可形成本装置的连接。现有桥面吊机的左右卷扬机(或不同桥面吊机的卷扬机)是两个独立的起升系统,而本装置将其串联后可以将两个独立的系统连为整体,由此对于大型结构物吊装过程吊机的受力、结构物的起升稳定性有一个自动调节的功能,确保两吊机起吊受力均衡,结构物起吊过程平衡。其自动调节的原理就是:串联后的体系通过转向定滑轮完成受力自平衡的调节,进而因为受力上的自平衡,决定结构物的空中姿态处于一个稳定的状态。因此,本装置将桥面吊机左右卷扬机(或不同桥面吊机的卷扬机)的钢丝绳通过转向定滑轮串联起来,则钢箱梁在起升过程中,两吊具将会通过转向定滑轮自动调节吊点左右高差,使两吊点能够同时相互均衡起吊荷载,串联后的两卷扬机相当于在两吊点间加了一个平衡梁,实现了桥面吊机吊具的自平衡。且解决了多台桥面吊机四点共同抬吊钢箱梁的工况条件下,符合起吊过程中三点决定一个平面的原理,实现“四点起吊,三点平衡”。该装置既适用于单台吊机左右吊具连接也适用于不同型号两台桥面吊机吊具间的连接。 The working process is as follows: connect the unfixed wire rope ends of the hoist wire ropes of the original two bridge deck cranes through their respective fixed pulleys. connect. The left and right winches of existing bridge deck cranes (or the hoists of different bridge deck cranes) are two independent hoisting systems, and this device can connect the two independent systems into a whole after connecting them in series, thus for large-scale The force of the crane and the lifting stability of the structure during the hoisting of the structure have an automatic adjustment function to ensure that the hoisting force of the two cranes is balanced and the lifting process of the structure is balanced. The principle of its automatic adjustment is: the system after series connection completes the self-balancing adjustment of the force through the fixed pulley, and then because of the self-balance of the force, the attitude of the structure in the air is determined to be in a stable state. Therefore, this device connects the steel wire ropes of the left and right hoists of the bridge deck crane (or hoists of different bridge cranes) in series through the fixed pulley, so that during the lifting process of the steel box girder, the two spreaders will automatically go through the fixed pulley. Adjust the height difference between the left and right of the lifting point so that the two lifting points can balance the lifting load with each other at the same time. The two hoists connected in series are equivalent to adding a balance beam between the two lifting points to realize the self-balancing of the bridge deck crane spreader. And it solves the working condition that multiple deck cranes jointly lift the steel box girder at four points, conforms to the principle that three points determine a plane during the lifting process, and realizes "four-point lifting, three-point balance". The device is suitable for the connection of the left and right spreaders of a single crane and the connection between the spreaders of two bridge deck cranes of different models.
本实用新型的有益效果:在桥面吊机进行钢箱梁吊装作业,特别是多台吊机多点抬吊作业时,效果尤其明显,施工难度大大降低、安全风险明显减小。 Beneficial effects of the utility model: when the bridge deck crane is used for hoisting steel box girders, especially when multiple cranes are used for multi-point lifting operations, the effect is particularly obvious, the construction difficulty is greatly reduced, and the safety risk is significantly reduced.
附图说明 Description of drawings
图1是本实用新型实施例的结构示意图; Fig. 1 is the structural representation of the utility model embodiment;
图2是图1的左视图; Fig. 2 is the left view of Fig. 1;
图3是图1的俯视图; Fig. 3 is the top view of Fig. 1;
图4是本实用新型的钢丝绳缠绕示意图; Fig. 4 is a schematic diagram of wire rope winding of the present utility model;
其中1为转向定滑轮、2为连接定滑轮、3为顶部定滑轮组、4为动滑轮组、5为吊具、6为钢丝绳、7为左、右卷扬机钢丝绳的连接点、8为滚筒。 Among them, 1 is the steering fixed pulley, 2 is the connecting fixed pulley, 3 is the top fixed pulley block, 4 is the movable pulley block, 5 is the spreader, 6 is the wire rope, 7 is the connection point of the left and right hoist wire rope, and 8 is the drum.
具体实施方式 Detailed ways
下列非限制性实施例用于说明本实用新型。 The following non-limiting examples illustrate the invention.
实施例1:Example 1:
如图1至4所示,一种刚性铰及大型构件的起吊装置,包括分别设有由钢丝绳6连接的连接定滑轮2、顶部定滑轮组3和动滑轮组4的桥面吊机左、右卷扬机,该桥面吊机左、右卷扬机还设有转向定滑轮1,桥面吊机左、右卷扬机的钢丝绳6绳端通过其上转向定滑轮而串联,如图所示,连接点为7。连接定滑轮2和转向定滑轮1设有钢丝绳防脱槽装置,作为优选方式,如本实施例所示,钢丝绳防脱槽装置为滑轮底座限位劲板。转向定滑轮1设于桥面吊机底架后侧主桁架处,同时,连接定滑轮2轮槽方向与其上钢丝绳6牵引方向一致,转向定滑轮1轮槽方向也与其上钢丝绳6牵引方向一致。 As shown in Figures 1 to 4, a lifting device for rigid hinges and large components includes left and right winches of bridge deck cranes respectively equipped with connecting fixed pulleys 2, top fixed pulleys 3 and movable pulleys 4 connected by steel wire ropes 6 , the left and right winches of the bridge deck crane are also provided with turning fixed pulleys 1, and the wire rope 6 rope ends of the left and right winches of the bridge deck crane are connected in series by turning to the fixed pulleys on it, as shown in the figure, the connection point is 7. Connecting the fixed pulley 2 and the steering fixed pulley 1 are provided with a steel wire rope anti-detachment groove device. As a preferred mode, as shown in this embodiment, the steel wire rope detachment prevention groove device is a pulley base stop strength plate. The steering fixed pulley 1 is located at the main truss at the rear side of the bridge deck crane chassis. At the same time, the direction of the groove connecting the fixed pulley 2 is consistent with the pulling direction of the upper wire rope 6, and the direction of the groove of the steering fixed pulley 1 is also consistent with the pulling direction of the upper wire rope 6. .
实施例2:Example 2:
本实施例与实施例1基本相同,其区别在于:两台桥面吊机卷扬机各自设有其转向定滑轮,其钢丝绳绳端通过该转向定滑轮而串联。 This embodiment is basically the same as Embodiment 1, and the difference is that the hoists of the two bridge deck cranes are respectively provided with their turning fixed pulleys, and their steel wire rope ends are connected in series through the turning fixed pulleys.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201666063U CN203213018U (en) | 2013-04-07 | 2013-04-07 | Lifting device for rigid hinges and large components |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201666063U CN203213018U (en) | 2013-04-07 | 2013-04-07 | Lifting device for rigid hinges and large components |
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| Publication Number | Publication Date |
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| CN203213018U true CN203213018U (en) | 2013-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013201666063U Expired - Fee Related CN203213018U (en) | 2013-04-07 | 2013-04-07 | Lifting device for rigid hinges and large components |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103194975A (en) * | 2013-04-07 | 2013-07-10 | 中交二航局第四工程有限公司 | Self-balancing bridge deck hoisting device |
| CN104328741A (en) * | 2014-11-13 | 2015-02-04 | 中建六局土木工程有限公司 | Mounting construction method for various pipelines of continuous beam bridge |
-
2013
- 2013-04-07 CN CN2013201666063U patent/CN203213018U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103194975A (en) * | 2013-04-07 | 2013-07-10 | 中交二航局第四工程有限公司 | Self-balancing bridge deck hoisting device |
| CN104328741A (en) * | 2014-11-13 | 2015-02-04 | 中建六局土木工程有限公司 | Mounting construction method for various pipelines of continuous beam bridge |
| CN104328741B (en) * | 2014-11-13 | 2016-01-20 | 中建六局土木工程有限公司 | The multiple pipeline construction method of installation of a kind of continuous girder bridge |
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