CN203209974U - General assembling table for tank container - Google Patents

General assembling table for tank container Download PDF

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Publication number
CN203209974U
CN203209974U CN 201320169090 CN201320169090U CN203209974U CN 203209974 U CN203209974 U CN 203209974U CN 201320169090 CN201320169090 CN 201320169090 CN 201320169090 U CN201320169090 U CN 201320169090U CN 203209974 U CN203209974 U CN 203209974U
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CN
China
Prior art keywords
tank container
platform
cylindrical shell
general assembly
station
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Active
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CN 201320169090
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Chinese (zh)
Inventor
倪晓军
包峰
谢迎祥
王淦
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Zhongji an Ruihuan Technology Co.,Ltd.
Original Assignee
China International Marine Containers Group Co Ltd
Nantong CIMC Tank Equipment Co Ltd
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Application filed by China International Marine Containers Group Co Ltd, Nantong CIMC Tank Equipment Co Ltd filed Critical China International Marine Containers Group Co Ltd
Priority to CN 201320169090 priority Critical patent/CN203209974U/en
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Publication of CN203209974U publication Critical patent/CN203209974U/en
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Abstract

The utility model discloses a general assembling table for a tank container. The general assembling table for the tank container comprises an assembling region, a first working position assembling table, a second working position assembling table and a third working position assembling table all of which are transversely arranged in an assembling area, and a first lifting platform, a second lifting platform and a third lifting platform all of which are arranged to correspond to the first working position assembling table, the second working position assembling table and the third working position assembling table, wherein each fixed walking board is arranged at two sides of the first working position assembling table, the second working position assembling table and the third working position assembling table, and can be communicated with the first lifting platform, the second lifting platform and the third lifting platform. The general assembling platform for the tank container distributes working position intensively concentrated workload in the prior art to the three working position assembling tales uniformly, and the through fixed walking boards greatly improve working environment and space of operators.

Description

Tank container general assembly platform
Technical field
The utility model relates to a kind of production equipment of tank container, relates in particular to a kind of tank container general assembly platform.
Background technology
Tank container general assembly platform is used for the cylindrical shell of jar case is grouping, welds by specification requirement with parts such as end frame, top beam of laterally, bottom side beams, the profile of the standard tank container of being convenient to transport with formation, in addition, some processing technologys for example spill case polishing pairing operation are also finished at this general assembly platform, yet tank container general assembly Daepori is all over the layout pattern that adopts single station at present, so, all assembly works all concentrate on the same station to be carried out, working space is very limited, cause the operating personnel crowded, operating environment is poor, and efficiency of assembling is difficult to improve.
Summary of the invention
The purpose of this utility model is to solve the technical problem that the unreasonable operating personnel of causing of tank container general assembly platform assembly station layout is crowded in the prior art, operating environment is poor, efficiency of assembling is difficult to improve.
In order to solve the problems of the technologies described above, the utility model proposes a kind of tank container general assembly platform, comprise an assembly area, be horizontally installed on one first station assembly bench in the described assembly area, one second station assembly bench, one the 3rd station assembly bench and corresponding to the described first station assembly bench, the described second station assembly bench, described the 3rd station assembly bench and one first hoistable platform that arranges, one second hoistable platform, one the 3rd hoistable platform, one fixedly walks on stage is arranged on the described first station assembly bench, the described second station assembly bench, the both sides of described the 3rd station assembly bench, and can with described first hoistable platform, described second hoistable platform and described the 3rd hoistable platform are communicated with.
Described tank container general assembly platform, wherein, described tank container general assembly platform comprises that also one is used for the input-output equipment of the cylindrical shell of carrying, conveying tank container.
Described tank container general assembly platform, wherein, described input-output equipment is the electric hydaulic car, described cylindrical shell is horizontally placed on the described electric hydaulic car, and described electric hydaulic car inputs to the described first station assembly bench, the described second station assembly bench, the 3rd station assembly bench successively with described cylindrical shell and assembles.
Described tank container general assembly platform, wherein, described tank container general assembly platform also comprises the four-dimensional governor motion that a cover is regulated the cylindrical shell position of tank container, and described four-dimensional governor motion comprises a longitudinal adjustment mechanism, a lateral adjustments unit, a height adjusting unit and cylindrical shell revolution regulon.
Described tank container general assembly platform, wherein, described longitudinal adjustment mechanism comprises a driving mechanism, one screw mandrel that links to each other with described driving mechanism, the feed screw nut who matches with described screw mandrel, be connected described feed screw nut and go up and be positioned at two connecting rods of described screw mandrel both sides, two line slideways that extend along the longitudinal direction and be parallel to each other and one first turning rolls pedestal and the one second turning rolls pedestal that can move along described two line slideways, the described first turning rolls pedestal links to each other with described two connecting rods, and described second turning rolls links to each other with the described first turning rolls pedestal by at least one steel pole.
Described tank container general assembly platform, wherein, described cylindrical shell revolution regulon is used for preventing that by a right angle gear motor, anti-reversing gearbox, an electromagnetic clutch and that a cylindrical shell freely rotates are composed in series successively for the barrel support roller set that supports cylindrical shell, described right angle gear motor drives described anti-reversing gearbox and rotates, described anti-reversing gearbox drives described electromagnetic clutch and rotates, and described electromagnetic clutch drives described barrel support roller set and rotates.
Described tank container general assembly platform, wherein, described anti-reversing gearbox is a two-way freewheel clutch.
Described tank container general assembly platform, wherein, the turning rolls pedestal that described lateral adjustments unit comprises screw mandrel, line slideway, is arranged on the feed screw nut on the described screw mandrel and links to each other with described feed screw nut, described turning rolls pedestal can be mobile in a lateral direction along described line slideway under described feed screw nut's drive; Described height adjusting unit comprises barrel support turning rolls and the barrel support roller set that is supported by described barrel support turning rolls, and described barrel support roller set comprises at least two rollers, forms an adjustable space between described two rollers.
Described tank container general assembly platform, wherein, described tank container general assembly platform comprises that also one is used for the location hold-down mechanism of the drift angle spare of location and fixing described tank container, described location hold-down mechanism comprises location device and a hold down gag, described positioner comprises that a positioning block and drives oil cylinder, described locating piece is the described drift angle spare of butt under the driving of described driving oil cylinder, described hold down gag comprises a cylinder, a connection piece, one turning arm and a fixed mount, described cylinder is fixed on the described fixed mount, described connector links to each other with described cylinder, one end of described turning arm and connector flexibly connect, the other end of described turning arm is provided with a pressure head, the medium position that described turning arm is passed in one rotating shaft is positioned at described turning arm on the described fixed mount, and described turning arm can freely rotate around the shaft.
Described tank container general assembly platform, wherein, described location hold-down mechanism comprises that also one is used for regulating the governor motion of described location hold-down mechanism height, described governor motion comprises a guide bracket, described guide bracket comprises biside plate and a vertical panel, described biside plate and described vertical panel form a guide groove and are stuck on the guide pillar, and described guide bracket can slide up and down along described guide pillar.
Described tank container general assembly platform, wherein, described tank container general assembly platform comprises that also a cylindrical shell that is used for auxiliary tank container is transferred to the auxiliary adjustment mechanism of corresponding station assembly bench from described input-output equipment, described auxiliary adjustment mechanism comprises for what support described tank container cylindrical shell at least two lifts mechanism, at least two barrel support turning rolls and at least two barrel support roller set, described barrel support roller set is located on the described barrel support turning rolls and is positioned at the below of the stiffening ring of described cylindrical shell, and described two lift the two ends that mechanism is separately positioned on described cylindrical shell.
Described tank container general assembly platform, wherein, described first hoistable platform, described second hoistable platform and described the 3rd hoistable platform include one and walk on stage, are positioned at described lifting walk on stage first fixed leg, second fixed leg and the first lifting balladeur train that moves up and down along described first fixed leg, described second fixed leg respectively, the second lifting balladeur train at two ends along the lifting of described assembly area horizontally set, the end that described lifting is walked on stage is fixed on the described first lifting balladeur train, and the other end that described lifting is walked on stage directly is placed on the described second lifting balladeur train.
Tank container general assembly platform of the present utility model is distributed in three station assembly bench with the workload equilibrium that concentrates on a station in the prior art, and hoistable platform can communicate with fixedly walking on stage, make three station assembly bench to connect mutually, by this, increased the personnel activity space, improve operating environment, also improved efficiency of assembling simultaneously.
Description of drawings
Fig. 1 is the plan structure schematic diagram of the utility model tank container general assembly platform.
Fig. 2 is the side structure schematic diagram of the utility model tank container general assembly platform.
The structural representation of Fig. 3 a for showing that the utility model first station assembly bench matches with first hoistable platform.
Fig. 3 b is the plan structure schematic diagram of first hoistable platform of the present utility model.
Fig. 4 is the structural representation of demonstration auxiliary adjustment of the present utility model mechanism.
Fig. 5 a is for showing the structural representation of the four-dimensional governor motion of the utility model.
Fig. 5 b is the schematic top plan view of longitudinal adjustment mechanism of the present utility model.
Fig. 5 c is the partial enlarged drawing in B zone among Fig. 5 a.
Fig. 5 d is the structural representation of cylindrical shell revolution regulon of the present utility model.
Fig. 6 a is the structural representation of the location hold-down mechanism of drift angle spare of the present utility model.
Fig. 6 b is the schematic cross-section along transversal A-A among Fig. 6 a.
The specific embodiment
In order to further specify principle of the present utility model and structure, now by reference to the accompanying drawings preferred embodiment of the present utility model is elaborated.
See also Fig. 1 and Fig. 2, Fig. 1 is the plan structure schematic diagram of the utility model tank container general assembly platform, and Fig. 2 is the side structure schematic diagram of the utility model tank container general assembly platform.Tank container general assembly platform 1 of the present utility model is used for cylindrical shell 31 and parts such as end frame, top beam of laterally, bottom side beams are grouping, weld by specification requirement, or directly cylindrical shell 31 itself is processed, for example, spill case polishing pairing operation, end discharge opening die mould operation.This tank container general assembly platform 1 comprises an assembly area 10, be laid in a plurality of hoistable platforms, a plurality of station assembly bench, fixed platforms 15, in the assembly area 10 14 and one input-output equipment 11 that is used for the cylindrical shell 31 of carrying, conveying tank container of fixedly walking on stage.
Input-output equipment 11 is the electric hydaulic car, and cylindrical shell 31 is horizontally placed on the top of electric hydaulic car.The electric hydaulic car inputs to the input port of cylindrical shell 31 10 front ends from the assembly area correspondence position of the first station assembly bench 131 of assembly area 10, subsequently, cylindrical shell 31 just is transferred on the first station assembly bench 131 from the electric hydaulic car, after finishing transfer, the electric hydaulic car just shifts out from the first station assembly bench 131, after finishing the assembling of first station, the cylindrical shell 31 after the electric hydaulic car will assemble again is transferred to next station assembly bench.By above-mentioned mode of movement, the electric hydaulic car is delivered to product the second station assembly bench again, the 3rd station assembly bench assembles, finish all stations assemblings after, the electric hydaulic car is with the delivery outlet output of product 10 rear ends from the assembly area.
A plurality of hoistable platforms comprise one first hoistable platform 121, one second hoistable platform 122, one the 3rd hoistable platform 123, and a plurality of station assembly bench comprise one first station assembly bench 131, one second station assembly bench 132, one the 3rd station assembly bench 133.First hoistable platform 121, second hoistable platform 122, the 3rd hoistable platform 123 be parallel to each other and lateral arrangement in assembly section 10, the first station assembly bench 131, the second station assembly bench 132, the 3rd station assembly bench 133 respectively lateral arrangement between first hoistable platform 121 and second hoistable platform 122, between second hoistable platform 122 and the 3rd hoistable platform 123, between the 3rd hoistable platform 123 and the fixed platform 15.Fixedly walk on stage and 14 extend along the longitudinal direction from the two ends of first hoistable platform 121 until arriving fixed platform 15, when hoistable platform is increased to when fixedly walking on stage 14 equal heights, fixedly walk on stage and 14 communicate with hoistable platform, in addition, fixed platform 15 also can 14 be connected with fixedly walking on stage by ladder 101, to form the general assembly platform that three station assemblings can be connected mutually of an intercommunication formula, by this, increase operating personnel's activity space, improve efficiency of assembling, in addition, above each hoistable platform, under the stacking top beam of laterally can be set respectively, the top beam of laterally laydown area 1201 of bottom side beams, bottom side beams laydown area 1202, to increase the stacking space of parts, improve utilization of space.At this, it should be noted that, the first station assembly bench 131 is mainly used in finishing the group of tank container 1 monnolithic case to assembly work, for example hold location, the welding job of frame, top beam of laterally, bottom side beams and cylindrical shell 31, the second station assembly bench 132 is mainly finished end discharge opening die mould work, and the 3rd station assembly bench 133 is mainly finished the polishing pairing work of spill case.
See also Fig. 3 a and Fig. 3 b, the structural representation of Fig. 3 a for showing that the utility model first station assembly bench matches with first hoistable platform, Fig. 3 b is the plan structure schematic diagram of first hoistable platform of the present utility model.First hoistable platform 121 comprise one along the assembly area be used for operating personnel's assembling and the current lifting of 10 horizontally sets walk on stage 1211, be positioned at lifting walk on stage first fixed leg 1212, second fixed leg 1213 and the first lifting balladeur train 1214 that moves up and down along first fixed leg 1212, second fixed leg 1213 respectively, the second lifting balladeur train 1215 at 1211 two ends.Walk on stage 1211 the first end 1211a of lifting is fixed on the first lifting balladeur train 1214 by two securing members 1216, and its second end 1211b directly is placed on the second lifting balladeur train 1215, makes the second end 1211b be in revocable quick condition.In the present embodiment, walk on stage 1211 two ends of lifting adopt an end to fix respectively, the structural design that the other end floats, and the structural design that generally all adopts two ends to fix in the prior art, but there are some defectives in fixed structure design in this two ends, namely when 1211 liftings are walked on stage in lifting, the first lifting balladeur train 1214, the second lifting balladeur train 1215 is because of can not be synchronous fully, cause lifting walk on stage 1211 two ends and the first lifting balladeur train 1214, the interference that checks and balance of the second lifting balladeur train 1215, influence lifting and walk on stage 1211, the first lifting balladeur train 1214, the second lifting balladeur train 1215 and structural stability and the service life of attaching parts each other, and lifting of the present utility model is walked on stage and 1211 is adopted an end to fix, and the structural design that the other end floats has just in time solved the problems referred to above.
The top of first fixed leg 1212, second fixed leg 1213 respectively is provided with an actuating unit 1217 and moves up and down along first fixed leg 1212, second fixed leg 1213 respectively for driving the corresponding first lifting balladeur train 1214, the second lifting balladeur train 1215.Actuating unit 1217 can be a reducing motor.On first fixed leg 1212, second fixed leg 1213, also respectively be provided with the counter weight device 1218 of balance and stability effect together.
Because of second hoistable platform 122 and the 3rd hoistable platform 123 identical with the structure of above-mentioned first hoistable platform 121, so give unnecessary details no longer one by one at this.
See also Fig. 4, it is the structural representation of demonstration auxiliary adjustment of the present utility model mechanism.When input-output equipment 11 is delivered to the first station assembly bench 131 with the cylindrical shell 31 of assembling to be processed, by an auxiliary adjustment mechanism 16 cylindrical shell 31 is transferred on the first station assembly bench 131 from input-output equipment 11.Auxiliary adjustment mechanism 16 comprises for interim two of the cylindrical shell 31 that supports lifts mechanism 161, two barrel support turning rolls 162 and two barrel support roller set 163, barrel support roller set 16 be located at cylindrical shell 31 stiffening ring 311 the below and be located at the top of barrel support turning rolls 162, two lift the two ends that mechanism 161 is separately positioned on cylindrical shell 31.When input-output equipment 11 moves to center as Fig. 4, two lift mechanism 161 raises, upwards hold up cylindrical shell 31, at this moment, gap between cylindrical shell 31 and the barrel support turning rolls 162 increases, barrel support roller set 163 is placed on the barrel support turning rolls 162, and make barrel support roller set 163 directly approach stiffening ring 311, lifting mechanism 161 descends, cylindrical shell 31 is dropped on the barrel support roller set 163, and barrel support roller set 163 supports cylindrical shell 31, at this moment, input-output equipment 11 can shift out from the first station assembly bench 131, finishes the transfer of cylindrical shell 31.
After cylindrical shell 31 is transferred to the first station assembly bench 131, need cylindrical shell 31 is regulated in the position of four-dimensional direction, corresponding the utility model is provided with the four-dimensional governor motion of a cover, shown in Fig. 5 a and Fig. 5 b, Fig. 5 a is for showing the structural representation of the four-dimensional governor motion of the utility model, and Fig. 5 b is the schematic top plan view of the utility model longitudinal adjustment mechanism.Four-dimensional governor motion 17 comprises a longitudinal adjustment mechanism 171, a lateral adjustments unit 172, a height adjusting unit 173 and cylindrical shell revolution regulon 174.
Longitudinal adjustment mechanism 171 comprises a driving mechanism 1711, one screw mandrel 1712 that links to each other with driving mechanism 1711, the feed screw nut 1717 who matches with screw mandrel 1712, be connected on the feed screw nut 1717 and be positioned at screw mandrel 1712 both sides and be splay two connecting rods 1713, two line slideways 1714 that extend along the longitudinal direction and be parallel to each other and the first turning rolls pedestal 1715 and the second turning rolls pedestal 1716 that can move along two line slideways 1714, the first turning rolls pedestal 1715 links to each other with two connecting rods 1713, and the second turning rolls pedestal 1716 links to each other with the first turning rolls pedestal 1715 by steel pole 1718.Start driving mechanism 1711, driving mechanism 1711 drives screw mandrel 1712 rotations, feed screw nut 1717 does rectilinear motion at the drive lower edge screw mandrel 1712 of screw mandrel 1712 rotations, it is mobile along the longitudinal direction to drive two connecting rods 1713, thereby drive the first turning rolls pedestal 1715 and the second turning rolls pedestal 1716 moves along line slideway 1714, realize the adjusting of the longitudinal direction of cylindrical shell 31.
See also Fig. 5 a and 5c, Fig. 5 c is the partial enlarged drawing in B zone among Fig. 5 a.The turning rolls pedestal 1725 that lateral adjustments unit 172 comprises screw mandrel 1722, line slideway 1724, is arranged on the feed screw nut 1723 on the screw mandrel 1722 and links to each other with feed screw nut 1723, screw mandrel 1722 links to each other with motor, starter motor, screw mandrel 1722 rotations, feed screw nut 1723 on the screw mandrel 1722 does rectilinear motion, and it is mobile in a lateral direction along line slideway 1724 to drive turning rolls pedestal 1725, thereby realizes cylindrical shell 31 movement in a lateral direction.As shown in Fig. 5 a, be equipped with lateral adjustments unit 172 in B zone and the B ' zone, and the regulon 172 in B zone and B ' zone has identical architectural feature, so give unnecessary details no longer one by one at this.When regulating in a lateral direction position of cylindrical shell 31, can regulate the lateral adjustments unit in B zone and B ' zone simultaneously, also can regulate the lateral adjustments unit in two zones respectively.
Above-mentioned lateral adjustments unit 172 places the top of longitudinal adjustment mechanism 171, when longitudinal adjustment mechanism 171 when longitudinal direction moves, lateral adjustments unit 172 integral body are mobile in a longitudinal direction with longitudinal adjustment mechanism 171, and when regulating in a lateral direction position of cylindrical shell 31, longitudinal adjustment mechanism 171 is fixing not mobile, and lateral adjustments unit 172 is laterally mobile with respect to longitudinal adjustment mechanism 171.
Please continue to consult Fig. 5 a, height adjusting unit 173 places on the barrel support turning rolls 1731, height adjusting unit 173 comprises barrel support turning rolls 1731 and the barrel support roller set 1732 that is supported by barrel support turning rolls 1731, barrel support roller set 1732 comprises at least two rollers, and form an adjustable space between two rollers, regulate the height that distance between two rollers can be regulated cylindrical shell 31.
See also Fig. 5 d, it is the structural representation of cylindrical shell revolution regulon of the present utility model.Cylindrical shell revolution regulon 174 is used for preventing that anti-reversing gearbox 1742, an electromagnetic clutch 1743 and a barrel support roller set 1744 that cylindrical shell 31 freely rotates are composed in series successively by a right angle gear motor 1741.Start right angle gear motor 1741, right angle gear motor 1741 drives anti-reversing gearbox 1742 and rotates, anti-reversing gearbox 1742 drives electromagnetic clutch 1743 and rotates, electromagnetic clutch 1743 drives barrel support roller set 1744 and rotates, and then the cylindrical shell 31 that drive is supported on the barrel support roller set 1744 rotates to regulate cylindrical shell 31 in the position of circumferencial direction.Anti-reversing gearbox 1742 is mainly used in preventing that cylindrical shell 31 from the rotation that non-external force effect causes taking place under the effect of self gravitation, should can be a two-way freewheel clutch by anti-reversing gearbox 1742, when right angle gear motor 1741 starts, this double rolling key clutch combination, driving electromagnetic clutch 1743 rotates, when right angle gear motor 1741 was closed, this double rolling key clutch broke away from, and electromagnetic clutch 1743 does not rotate.
The driving mechanism of above-mentioned longitudinal adjustment mechanism 171, lateral adjustments unit 172, height adjusting unit 173 and cylindrical shell revolution regulon 174 all adopts motor or electro-motor, to realize the automatic adjusting on the cylindrical shell 31 four-dimensional directions.
Usually, to cylindrical shell 31 before the position of four-dimensional direction is regulated, need the vertical angles part to position and compress operation.Shown in Fig. 6 a, it is the structural representation of the location hold-down mechanism of drift angle spare of the present utility model.And please merge and consult Fig. 4, location hold-down mechanism 18 comprises location device 181 and a hold down gag 182, positioner 181 comprises a positioning block 1811 and an oil cylinder 1812, the piston brace rod of oil cylinder 1812 acts on locating piece 1811, make locating piece 1811 butt drift angle spares 321 to guarantee product dimensional requirement in the longitudinal direction, hold down gag 182 comprises a cylinder 1821, a connection piece 1822, one turning arm 1823 and a fixed mount 1824, cylinder 1821 is fixed on the fixed mount 1824, connector 1822 links to each other with the piston brace rod of cylinder 1821, one end of turning arm 1823 and connector 1822 flexibly connect, its other end is provided with a pressure head 1825, pressure head 1825 can stretch to the centre bore of drift angle spare 321, the position that turning arm 1822 approximate mid-section are passed in one rotating shaft 1826 is positioned at turning arm 1823 on the fixed mount 1824, and turning arm 1823 can 1826 freely rotate around the shaft.
In addition, be applicable to the tank container of differing heights in order to make the location hold-down mechanism, location hold-down mechanism 18 also is provided with specially for the governor motion 183 of regulating location hold-down mechanism 18 height.See also Fig. 6 a and Fig. 6 b, Fig. 6 b is the schematic cross-section along transversal A-A among Fig. 6 a, governor motion 183 comprises a guide bracket 1831, detent mechanism 181 and hold-down mechanism 182 are fixed on the guide bracket 1831, guide bracket 1831 comprises biside plate 1831b and a vertical panel 1831a, biside plate 1831b and vertical panel 1831a form a guide groove, bolt 1833 passes side plate 1831b and the backing plate 1834 between side plate 1831b and guide pillar 1832 is fastened on guide bracket 1831 on the guide pillar 1832, makes guide bracket 1831 be clamped on the guide pillar 1832.When need are regulated the height of location hold-down mechanism 18, unclamp bolt 1833, and under the driving of external force, guide bracket 1831 slides up and down along guide pillar 1832 together with detent mechanism 181 and hold-down mechanism 182.
When 18 work of above-mentioned location hold-down mechanism, at first, regulate governor motion 183, detent mechanism 181 and hold-down mechanism 182 are adjusted to the height that is complementary with corner fittings 321, then, start oil cylinder 1812, piston rod stretches out, and makes locating piece 1811 butt drift angle spares 321, then, start cylinder 1821, piston rod stretches out, and turning arm 1,823 1826 rotates around the shaft, makes pressure head 1825 stretch in the centre bore of drift angle spare 321, and under the effect of cylinder 1821, drift angle spare 321 is pressed on the locating piece 1811.
In addition, in the present embodiment, each drift angle spare 321 correspondences arrange a location hold-down mechanism 18 and it are positioned and compresses operation to improve efficiency of assembling.
Finish the work of first station assembling when cylindrical shell 31 after, be transferred on the input-output equipment 11, by input-output equipment 11 be transported to successively second station change join platform 132, the 3rd station assembly bench 133 carries out the operation of end discharge opening die mould, the polishing pairing operation of spill case respectively, after finishing all assemblings, tank container is exported from the general assembly platform, finishes general assembly work.
To sum up, tank container general assembly platform of the present utility model has the following advantages at least:
1, input-output equipment adopts the electric hydaulic car, has replaced the mode of former driving handling cylindrical shell, has reduced handling required non-cutting time, has improved general assembly platform production efficiency and security;
2, the workload equilibrium that concentrates in the prior art on the single station is distributed in three station assembly bench, and hoistable platform can make three station assembly bench to connect mutually with fixedly walking on stage to communicate, by this, increased the personnel activity space, improved operating environment, particularly the polishing of the spill case that dust pollution is heavier pairing operation station is located at the 3rd assembly station platform, away from the first station assembly bench, makes the operation of the station assembling of winning more smooth and easy efficient;
3, hoistable platform of the present utility model adopts an end to fix, and the design that an end floats has prolonged service life of hoistable platform;
4, the auxiliary adjustment mechanism of the utility model employing is convenient and swift, has significantly improved the efficient of changing the line of production of different product;
5, cylindrical shell is controlled automatically by electrical control mechanism when four-dimensional direction adjusted, has replaced full manual adjustments mode in the prior art, has alleviated labor intensity of operating staff greatly, has improved efficiency of assembling and automatization level;
6, the anti-reversing gearbox on the cylindrical shell revolution regulon of the present utility model adopts double rolling key clutch, compare in the mode that prevents rotation with available technology adopting interim welding procedure screw mandrel on the cylindrical shell stiffening ring, not only reduced non-cutting time, also having stopped to weld the secondary polishing that interim technology screw mandrel brings influences product quality problem;
7, the detent mechanism of location of the present utility model hold-down mechanism and hold-down mechanism adopt and divide two independent agencies that are arranged, and have improved the precision of assembling, have reduced Measuring Time, have improved efficiency of assembling;
8, the adjusting of location hold-down mechanism of the present utility model on short transverse adopted and can be finished along the guide bracket that guide pillar slides up and down, and compares with the mode of first dismounting transition bearing of the prior art, shortened the time, improved efficient;
9, with end discharge opening die mould job migration to the general assembly platform, compare with fulfiling assignment at sealing wire in the prior art, make that the manufacturing efficient of container is promoted, logistics is more smooth and easy.
The above only is preferable possible embodiments of the present utility model, and unrestricted protection domain of the present utility model.Every equivalent structure or equivalent flow process conversion that utilizes the utility model specification and accompanying drawing content to do, or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present utility model.

Claims (12)

1. tank container general assembly platform, it is characterized in that, comprise an assembly area, be horizontally installed on one first station assembly bench in the described assembly area, one second station assembly bench, one the 3rd station assembly bench and corresponding to the described first station assembly bench, the described second station assembly bench, described the 3rd station assembly bench and one first hoistable platform that arranges, one second hoistable platform, one the 3rd hoistable platform, one fixedly walks on stage is arranged on the described first station assembly bench, the described second station assembly bench, the both sides of described the 3rd station assembly bench, and can with described first hoistable platform, described second hoistable platform and described the 3rd hoistable platform are communicated with.
2. tank container general assembly platform as claimed in claim 1 is characterized in that, described tank container general assembly platform comprises that also one is used for the input-output equipment of the cylindrical shell of carrying, conveying tank container.
3. tank container general assembly platform as claimed in claim 2, it is characterized in that, described input-output equipment is the electric hydaulic car, described cylindrical shell is horizontally placed on the described electric hydaulic car, and described electric hydaulic car inputs to the described first station assembly bench, the described second station assembly bench, the 3rd station assembly bench successively with described cylindrical shell and assembles.
4. tank container general assembly platform as claimed in claim 1, it is characterized in that, described tank container general assembly platform also comprises the four-dimensional governor motion that a cover is regulated the cylindrical shell position of tank container, and described four-dimensional governor motion comprises a longitudinal adjustment mechanism, a lateral adjustments unit, a height adjusting unit and cylindrical shell revolution regulon.
5. tank container general assembly platform as claimed in claim 4, it is characterized in that, described longitudinal adjustment mechanism comprises a driving mechanism, one screw mandrel that links to each other with described driving mechanism, the feed screw nut who matches with described screw mandrel, be connected described feed screw nut and go up and be positioned at two connecting rods of described screw mandrel both sides, two line slideways that extend along the longitudinal direction and be parallel to each other and one first turning rolls pedestal and the one second turning rolls pedestal that can move along described two line slideways, the described first turning rolls pedestal links to each other with described two connecting rods, and described second turning rolls links to each other with the described first turning rolls pedestal by at least one steel pole.
6. tank container general assembly platform as claimed in claim 4, it is characterized in that, described cylindrical shell revolution regulon is used for preventing that by a right angle gear motor, anti-reversing gearbox, an electromagnetic clutch and that a cylindrical shell freely rotates are composed in series successively for the barrel support roller set that supports cylindrical shell, described right angle gear motor drives described anti-reversing gearbox and rotates, described anti-reversing gearbox drives described electromagnetic clutch and rotates, and described electromagnetic clutch drives described barrel support roller set and rotates.
7. tank container general assembly platform as claimed in claim 6 is characterized in that, described anti-reversing gearbox is a two-way freewheel clutch.
8. tank container general assembly platform as claimed in claim 4, it is characterized in that, the turning rolls pedestal that described lateral adjustments unit comprises screw mandrel, line slideway, is arranged on the feed screw nut on the described screw mandrel and links to each other with described feed screw nut, described turning rolls pedestal can be mobile in a lateral direction along described line slideway under described feed screw nut's drive; Described height adjusting unit comprises barrel support turning rolls and the barrel support roller set that is supported by described barrel support turning rolls, and described barrel support roller set comprises at least two rollers, forms an adjustable space between described two rollers.
9. tank container general assembly platform as claimed in claim 1, it is characterized in that, described tank container general assembly platform comprises that also one is used for the location hold-down mechanism of the drift angle spare of location and fixing described tank container, described location hold-down mechanism comprises location device and a hold down gag, described positioner comprises that a positioning block and drives oil cylinder, described locating piece is the described drift angle spare of butt under the driving of described driving oil cylinder, described hold down gag comprises a cylinder, a connection piece, one turning arm and a fixed mount, described cylinder is fixed on the described fixed mount, described connector links to each other with described cylinder, one end of described turning arm and described connector flexibly connect, the other end of described turning arm is provided with a pressure head, the medium position that described turning arm is passed in one rotating shaft is positioned at described turning arm on the described fixed mount, and described turning arm can freely rotate around described rotating shaft.
10. tank container general assembly platform as claimed in claim 9, it is characterized in that, described location hold-down mechanism comprises that also one is used for regulating the governor motion of described location hold-down mechanism height, described governor motion comprises a guide bracket, described guide bracket comprises biside plate and a vertical panel, described biside plate and described vertical panel form a guide groove and are stuck on the guide pillar, and described guide bracket can slide up and down along described guide pillar.
11. tank container general assembly platform as claimed in claim 2, it is characterized in that, described tank container general assembly platform comprises that also a cylindrical shell that is used for auxiliary tank container is transferred to the auxiliary adjustment mechanism of corresponding station assembly bench from described input-output equipment, described auxiliary adjustment mechanism comprises for what support described cylindrical shell at least two lifts mechanism, at least two barrel support turning rolls and at least two barrel support roller set, described barrel support roller set is located on the described barrel support turning rolls and is positioned at the below of the stiffening ring of described cylindrical shell, and described two lift the two ends that mechanism is separately positioned on described cylindrical shell.
12. tank container general assembly platform as claimed in claim 1, it is characterized in that, described first hoistable platform, described second hoistable platform and described the 3rd hoistable platform include one and walk on stage along the lifting of described assembly area horizontally set, be positioned at walk on stage first fixed leg at two ends of described lifting, second fixed leg and respectively along described first fixed leg, the first lifting balladeur train that described second fixed leg moves up and down, the second lifting balladeur train, the end that described lifting is walked on stage is fixed on the described first lifting balladeur train, and the other end that described lifting is walked on stage directly is placed on the described second lifting balladeur train.
CN 201320169090 2013-04-07 2013-04-07 General assembling table for tank container Active CN203209974U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104097061A (en) * 2013-04-07 2014-10-15 南通中集罐式储运设备制造有限公司 General assembly table for tank container
CN106239021A (en) * 2016-08-26 2016-12-21 荆门宏图特种飞行器制造有限公司 Tank container welding system
CN110937351A (en) * 2018-09-21 2020-03-31 靖江市亚泰物流装备有限公司 Multi-station tank assembly table machining process
CN110937351B (en) * 2018-09-21 2021-11-16 靖江市亚泰物流装备有限公司 Multi-station tank assembly table machining process

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104097061A (en) * 2013-04-07 2014-10-15 南通中集罐式储运设备制造有限公司 General assembly table for tank container
CN106239021A (en) * 2016-08-26 2016-12-21 荆门宏图特种飞行器制造有限公司 Tank container welding system
CN106239021B (en) * 2016-08-26 2017-12-01 荆门宏图特种飞行器制造有限公司 Tank container welding system
CN110937351A (en) * 2018-09-21 2020-03-31 靖江市亚泰物流装备有限公司 Multi-station tank assembly table machining process
CN110937351B (en) * 2018-09-21 2021-11-16 靖江市亚泰物流装备有限公司 Multi-station tank assembly table machining process

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Effective date of registration: 20201106

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Patentee before: NANTONG CIMC TANK EQUIPMENT Co.,Ltd.