CN203184736U - 铝软带自动送料矫直剪切装置 - Google Patents
铝软带自动送料矫直剪切装置 Download PDFInfo
- Publication number
- CN203184736U CN203184736U CN 201220558203 CN201220558203U CN203184736U CN 203184736 U CN203184736 U CN 203184736U CN 201220558203 CN201220558203 CN 201220558203 CN 201220558203 U CN201220558203 U CN 201220558203U CN 203184736 U CN203184736 U CN 203184736U
- Authority
- CN
- China
- Prior art keywords
- shearing
- straightening
- aluminium
- roll
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- 238000010008 shearing Methods 0.000 title claims abstract description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
本实用新型公开了一种铝软带自动送料矫直剪切装置，该装置由伺服电机、夹紧送料装置、矫直棍、导向辊、剪切机、减速机构、控制柜组成；由伺服电机通过减速机构带动主动辊作旋转运动，两组辊之间转速通过链轮传递，在两组辊之间有一个矫直辊，控制柜控制伺服电机的旋转角度；该装置的剪切工艺不仅能保证剪切精度，而且操作人员少、劳动强度小、工作效率高。
Description
铝软带自动送料矫直剪切装置
技术领域
[0001] 本实用新型涉及一种铝软带的自动剪切机，尤其是能够自动送料并加以矫正的剪切装置。
背景技术
[0002]目前，公知的铝软带剪切是由人工送料，通过普通剪板机剪切。剪切长度是在剪板机后面设置一个挡块，由人工拖动软带到挡块位置后踩下剪切开关剪切、剪切后再用人工敲打矫直。这样需要的剪切操作人员多(一般一台剪板机需要4个人操作)、劳动强度大、效率低，且剪切后精度较难保证。
发明内容
[0003] 为了有效降低劳动强度，提高铝软带剪切工作效率，确保剪切精度。本实用新型提供一种铝软带自动送料矫直剪切装置，该装置的剪切工艺不仅能保证剪切精度，而且操作人员少、劳动强度小、工作效率高。
[0004] 本实用新型解决其技术问题所采用的技术方案是:该装置由伺服电机、夹紧送料装置、矫直棍、导向辊、剪切机、减速机构、控制柜组成；由伺服电机通过减速机构带动主动辊作旋转运动，两组辊之间转速通过链轮传递，在两组辊之间有一个矫直辊，控制柜控制伺服电机的旋转角度。
[0005] 上述夹紧送料装置由一个主动辊与一个被动辊组成，共有两组。
[0006] 上述被动辊可以根据材料的厚度上下调整，而且可调整预紧力。
[0007] 上述控制柜由变压器、PLC可编程控制器、触摸屏、伺服电机驱动器组成，可以在触摸屏上编排20个以内的长度数值和需要的总组数，剪切时即按照编排的数值顺序逐一剪切，直到把输入的总组数剪切完成后停机。
[0008] 本发明的有益效果是，操作人员少，劳动强度低，保证剪切精度，提高铝软带剪切工作效率。
附图说明
[0009] 下面结合附图和实施例对本发明进一步说明。
[0010] 图1是本发明的传动示意图。
[0011] 图中1.开卷机，2.导向辊，3.被动辊，4.矫直辊，5.剪切机，6.主动辊，7.减速机构，8.伺服电机，9铝软带。
具体实施方式
[0012] 在图1中，送上电后，铝软带(9)由开卷机(I)经过导向辊(2)，由伺服电机(8)通过减速机构(7)带动主动辊(6)作旋转运动，一个主动辊(6)与一个被动辊(3)组成一组夹紧送料装置，共有两组，输送铝软带(9)，两组辊之间转速通过链轮传递，被动辊(3)根据材料的厚度可以上下调整，使之与主动轴平行，而且预紧力可调整；在两组辊之间有一个矫直辊(4)，使铝软带(9)在运行中得到校平。可在控制柜的触摸屏上编排20个下料长度数值(如800、801、802、…、819)和需要的总组数(如100组)，然后起动开始按钮输送铝软带
(9),当送料长度到800时，伺服电机(8)停机、剪切机(5)起动剪切，剪切完成后剪切机(5)停止，伺服电机(8 )起动输送铝软带(9 )，长度到801后停止，剪切机(5 )起动剪切，如此循环剪切完成一组，剪切完成一组给出一个信号(如鸣笛一声)，接着开始输送铝软带(9)，剪切下一组直到100组剪切完成后停机，或者遇到特殊情况(如停电、需要更换材料停机等)停机后，再开机时接着上一步`继续剪切。
Claims (4)
1.铝软带自动送料矫直剪切装置，其特征是由伺服电机、夹紧送料装置、矫直棍、导向辊、剪切机、减速机构、控制柜组成；由伺服电机通过减速机构带动主动辊作旋转运动，两组辊之间转速通过链轮传递，在两组辊之间有一个矫直辊，控制柜控制伺服电机的旋转角度。
2.根据权利要求1所述的铝软带自动送料矫直剪切装置，其特征是夹紧送料装置由一个主动辊与一个被动辊组成，共有两组。
3.根据权利要求1所述的铝软带自动送料矫直剪切装置，其特征是控制柜由变压器、PLC可编程控制器、触摸屏、伺服电机驱动器组成，可以在触摸屏上编排20个以内的长度数值和需要的总组数，剪切时即按照编排的数值顺序逐一剪切，直到把输入的总组数剪切完成后停机。
4.根据权利要求2所述的铝软带自动送料矫直剪切装置，其特征是被动辊可以根据材料的厚度上下调整，而且可调整预紧力。
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