CN203166014U - 全自动五合一锂电池成型机 - Google Patents
全自动五合一锂电池成型机 Download PDFInfo
- Publication number
- CN203166014U CN203166014U CN2013200519226U CN201320051922U CN203166014U CN 203166014 U CN203166014 U CN 203166014U CN 2013200519226 U CN2013200519226 U CN 2013200519226U CN 201320051922 U CN201320051922 U CN 201320051922U CN 203166014 U CN203166014 U CN 203166014U
- Authority
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- China
- Prior art keywords
- automatic
- full
- lithium battery
- machine
- transport
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N lithium Chemical compound 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[Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000009966 trimming Methods 0.000 claims abstract description 9
- 238000004806 packaging method and process Methods 0.000 claims abstract description 6
- 206010053615 Thermal burn Diseases 0.000 claims description 13
- 239000000969 carrier Substances 0.000 claims description 10
- 238000009450 smart packaging Methods 0.000 claims description 7
- 241000252254 Catostomidae Species 0.000 claims description 6
- 238000005538 encapsulation Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 239000000523 sample Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 abstract 1
- 238000005452 bending Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 241000817702 Acetabula Species 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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- 238000009835 boiling Methods 0.000 description 2
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- 239000002985 plastic film Substances 0.000 description 2
- 210000001503 Joints Anatomy 0.000 description 1
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
本实用新型提供了一种全自动五合一锂电池成型机，属于锂电池制造设备领域。本实用新型包括有工作台，所述工作台上包括有上料机构，所述上料机构连接有物料传送机构，所述物料传送机构上方分别设有精封装机构、测试机构、不良产品剔除机构、单切边机构，所述物料传送机构末端还连接有折边烫边机构，所述工作台上还设有若干立柱组成的框架，设备框架上还连接有控制系统。其结构紧凑，外形美观，各工序直线布置，便于对接前后工序设备，提高了产品的生产效率。
Description
全自动五合一锂电池成型机
技术领域
[0001] 本实用新型属于锂电池制造设备领域，尤其为一种全自动五合一锂电池成型机。背景技术
[0002] 在软包锂电池生产领域，需要对铝塑膜进行封装，封装后再进行壳电压、壳电阻测试，挑出不合格产品，测试合格的电池再精切多余侧封边与气袋边，然后将切后的侧封边与气袋边折起来贴在电池主体上，并将折后的边定型，在之前进行这些工序的生产，都是采用单功能设备，对操作人员需求量大，生产效率低，产品质量不稳定，产品报废率高，造成产品成本高。
发明内容
[0003] 本实用新型针对上述工作效率低，设备功能单一不完整等技术问题，提供了一种全自动五合一锂电池成型机，解决了工作效率低，产品质量不高，设备功能单一不完整等问题。
[0004] 为解决上述技术问题，本实用新型的技术方案为:全自动五合一锂电池成型机，包括有工作台，所述工作台上包括有上料机构，所述上料机构连接有物料传送机构，所述物料传送机构上方沿物料传送方向上依次设有精封装机构、测试机构、不良产品剔除机构及单切边机构，所述物料传送机构末端还连接有折边烫边机构。
[0005] 优选地，所述上料机构包括有上料拉带，所述上料拉带上设有电池定位板，其电池定位板上有用于调节的调节装置，所述上料拉带一端连接有一变速马达，所述上料拉带末端还设有上料机械手。
[0006] 优选地，所述物料传送机构包括有若干调节支撑装置，所述调节支撑装置上设有传动带，其调节支撑装置能控制物料传送机构长度，所述传动带由驱动装置驱动。
[0007] 优选地，所述精封装机构包括有封装平台，分别有一所述封装平台位于物料传送机构两侧，所述封装平台上设有两个封装压料装置，所述封装平台上还设有一上下封头装置，位于物料传送机构两侧上的上下封头装置之间架设有一封装机械手。
[0008] 优选地，所述测试机构包括有测试平台，所述测试平台上设有测试机械手。
[0009] 优选地，所述测试平台上设置有薄型汽缸，薄型气缸连接有测试板，测试板上设有探针装置和刺刀装置。
[0010] 优选地，所述不良产品剔除机构包括有无杆气缸，与无杆气缸连接的双联气缸座，所述双联气缸座上设有双联气缸，双联气缸上设有吸盘。
[0011] 优选地，所述单切边机构包括有切刀装置，所述切刀装置下方设有一宽度调节机构，所述切刀装置前方还连接有一定位装置。
[0012] 优选地，所述折边烫边机构上包括载体装置，所述载体装置两侧设有导料装置，所述导料装置中设有折边烫边装置。
[0013] 优选地，所述工作台上还设有若干立柱组成的框架，所述框架上还连接有控制系统。
[0014] 本实用新型的有益效果是:全自动五合一成型机为提高软包锂电池生产效率，提高产品质量，提高成品率，减少操作人员需求，降低生产成本，可一台机完成封装、测试、不良品剔除、单切边、单折边、烫边，巧妙的将各工序完成功能布置在一台设备上，实现全自动工作，结构紧凑，外形美观，各工序直线布置，便于对接前后工序设备，生产效率高，有效减少了完成同样产能的人员，并且全自动成型机提高了产品完成精度。
附图说明
[0015] 图1为全自动五合一锂电池成型机俯视结构示意图。
[0016] 图2为全自动五合一锂电池成型机中上料机构的上料拉带立体结构示意图。
[0017] 图3为全自动五合一锂电池成型机中上料机构的上料机械手立体结构示意图。
[0018] 图4为全自动五合一锂电池成型机中物料传送机构立体结构示意图。
[0019] 图5为全自动五合一锂电池成型机中精封装机构立体结构示意图。
[0020] 图6为全自动五合一锂电池成型机中测试机构的测试机械手立体结构示意图。
[0021] 图7为全自动五合一锂电池成型机中测试机构的测试平台侧视结构示意图。
[0022] 图8为全自动五合一锂电池成型机中不良产品剔除机构立体结构示意图。
[0023] 图9为全自动五合一锂电池成型机中单切边机构立体结构示意图。
[0024] 图10为全自动五合一锂电池成型机中折边烫边机构立体结构示意图。
具体实施方式
[0025] 参考图1。全自动五合一锂电池成型机，包括有工作台1，所述工作台上包括有上料机构2，所述上料机构2连接有物料传送机构3，所述物料传送机构3上方分别设有精封装机构4、测试机构5、不良产品剔除机构6、单切边机构7，所述物料传送机构3末端还连接有折边烫边机构8，所述支架I上还设有若干立柱组成的框架，所述框架上还连接有控制系统。
[0026] 如图2所示，所述上料机构2包括有上料拉带，所述上料拉带上设有电池定位板211，所述上料拉带一端连接有一变速马达212带动上料拉带转动，所述上料拉带末端还设有上料机械手；如图3所示，所述上料机械手由驱动装置222带动吸盘支架221摆动，使得吸盘装置223能够有序的吸附电池主体结构，使得电池从上料拉带末端转移到下一工作步骤。
[0027] 如图4所示，所述物料传送机构3包括有调节支撑装置321，所述调节支撑装置321上设有传动带311，调节支撑装置321能用于物料传送机构3长度的调节以及对与传送带311的支撑，这样便于根据实际实用情况增加或者减少其他装置的数量，所述传动带311两端设有驱动装置331，用于带动传动带311使得传送带上的电池主体一次进入各个装置进行加工。
[0028] 如图5所示，所述精封装机构4包括有封装平台431，分别有一所述封装平台431位于物料传送机构3两侧，所述封装平台431上设有两个封装压料装置421，所述封装平台431上还设有一上下封头装置441，位于物料传送机构3两侧封装平台431上的上下封头装置441之间设有一封装机械手411，封装机械手上设有一电池分配装置412，电池分配装置由驱动装置和吸盘装置两部分构成，其驱动装置带动吸盘移动，从而使得电池有序分配到封装平台431上，再由上下封头装置进行封头处理，完成处理后再由封装机械手411送回物料传送机构3进入下一步骤。
[0029] 如图6所示，所述测试机构5包括有测试平台，所述测试平台上设有测试机械手521，所述测试机械手521上有一驱动装置，控制测试机械手521上的吸盘吸附电池主体，再由压板522通过双联气缸523传动压住电池主体。如图7所示，所述测试平台上设置有薄型汽缸512，薄型气缸512连接有一测试板，测试板上设有探针装置511和刺刀装置513。当电池主体由测试机械手521送达测试平台后，压板522压住电池主体后测试平台上的探针装置511和刺刀装置513作用，刺刀装置513与测试机械手上的刺刀顶针524作用在电池上，使刺刀装置513刺破电池铝塑膜，探针装置511压在电池极耳上，并且判断产品是否符合标准。
[0030] 如图8所示，所述不良产品剔除机构6包括有无杆气缸612，与无杆气缸连接的双联气缸座，所述双联气缸座上设有双联气缸611，双联气缸上设有吸盘613，所述不良产品剔除机构6从测试机构5上得到信息反馈，将测试不合格的产品剔除作业流水线，等待下次加工以及检测。
[0031] 如图9所示，所述单切边机构7包括有切刀装置，其切刀装置由薄型气缸712与双联气缸711共同作用使得切边装置713切除电池边缘废料，所述切刀装置下方设有一宽度调节机构，其宽度调节机构由滑块731和调节器732构成，所述切刀装置前方还连接有一定位装置，其定位装置包括有定位夹723来定位电池主体结构，还包括气缸721推动定位夹723辅助定位，气缸下方还有一调节装置722来保证不同电池时能够与其匹配。
[0032] 如图10所示，所述折边烫边机构8上包括载体装置811，所述载体装置两侧设有导料装置831，所述导料装置中设有折边烫边装置821。所述烫边折边机构8在所述载体装置811两侧形成进料口宽且出料口窄的结构。进料侧导向板间距较大，可让电池顺利进入折边烫边机，两个固定折边块构成一个喇叭状的入口。利用发热管给固定折边铜块及活动烫边块822加热至120度后，通过载体装置上的传送带带动电池主体匀速经过载体装置与其两侧装置所组成的电池通道，电池边被固定折边块加热并逐步折弯，到达活动烫边块822位置时，电池边被完全折成90°，并使折弯的边贴紧到电池主体上，到达出料导板位置时，被加热折弯的电池边冷却定型,完成折边的电池流传折边机。在折边烫边机构侧边上还有一调节装置841，调节装置841主要用于载体装置两侧导料装置831和折边烫边装置821的相对间距，以便适用于不同电池的处理。
[0033] 以上所述并非对本新型的技术范围作任何限制，凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰，均仍属于本新型的技术方案的范围内。
Claims (10)
1.全自动五合一锂电池成型机，包括有工作台，其特征在于:所述工作台上包括有上料机构，所述上料机构连接有物料传送机构，所述物料传送机构上方沿物料传送方向上依次设有精封装机构、测试机构、不良产品剔除机构及单切边机构，所述物料传送机构末端还连接有折边烫边机构。
2.根据权利要求1所述全自动五合一锂电池成型机，其特征在于:所述上料机构包括有上料拉带，所述上料拉带上设有电池定位板，其电池定位板上有用于调节的调节装置，所述上料拉带一端连接有一变速马达，所述上料拉带末端还设有上料机械手。
3.根据权利要求1所述全自动五合一锂电池成型机，其特征在于:所述物料传送机构包括有若干调节支撑装置，所述调节支撑装置上设有传动带，其调节支撑装置能控制物料传送机构长度，所述传动带由驱动装置驱动。
4.根据权利要求1所述全自动五合一锂电池成型机，其特征在于:所述精封装机构包括有封装平台，分别有一所述封装平台位于物料传送机构两侧，所述封装平台上设有两个封装压料装置，所述封装平台上还设有一上下封头装置，位于物料传送机构两侧上的上下封头装置之间架设有一封装机械手。
5.根据权利要求1所述全自动五合一锂电池成型机，其特征在于:所述测试机构包括有测试平台，所述测试平台上设有测试机械手。
6.根据权利要求5所述全自动五合一锂电池成型机，其特征在于:所述测试平台上设置有薄型汽缸，薄型气缸连接有测试板，测试板上设有探针装置和刺刀装置。
7.根据权利要求1所述全自动五合一锂电池成型机，其特征在于:所述不良产品剔除机构包括有无杆气缸，与无杆气缸连接的双联气缸座，所述双联气缸座上设有双联气缸，双联气缸上设有吸盘。
8.根据权利要求1所述全自动五合一锂电池成型机，其特征在于:所述单切边机构包括有切刀装置，所述切刀装置下方设有一宽度调节机构，所述切刀装置前方还连接有一定位装置。
9.根据权利要求1所述全自动五合一锂电池成型机，其特征在于:所述折边烫边机构上包括载体装置，所述载体装置两侧设有导料装置，所述导料装置中设有折边烫边装置。
10.根据权利要求1所述全自动五合一锂电池成型机，其特征在于:所述工作台上还设有若干立柱组成的框架，所述框架上还连接有控制系统。
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103123982A (zh) * | 2013-01-30 | 2013-05-29 | 东莞市鸿宝锂电科技有限公司 | 全自动五合一锂电池成型机 |
| CN103985907A (zh) * | 2014-04-28 | 2014-08-13 | 东莞市骏泰精密机械有限公司 | 锂电池双折边机构 |
| CN103985896A (zh) * | 2014-04-28 | 2014-08-13 | 东莞市骏泰精密机械有限公司 | 锂电池全自动双折边成型机和成型方法 |
| CN106239977A (zh) * | 2016-07-29 | 2016-12-21 | 桐城运城制版有限公司 | 一种储能产品软包装的成型机 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103123982A (zh) * | 2013-01-30 | 2013-05-29 | 东莞市鸿宝锂电科技有限公司 | 全自动五合一锂电池成型机 |
| CN103123982B (zh) * | 2013-01-30 | 2016-02-03 | 东莞市鸿宝锂电科技有限公司 | 全自动五合一锂电池成型机 |
| CN103985907A (zh) * | 2014-04-28 | 2014-08-13 | 东莞市骏泰精密机械有限公司 | 锂电池双折边机构 |
| CN103985896A (zh) * | 2014-04-28 | 2014-08-13 | 东莞市骏泰精密机械有限公司 | 锂电池全自动双折边成型机和成型方法 |
| CN103985896B (zh) * | 2014-04-28 | 2016-05-11 | 东莞市骏泰精密机械有限公司 | 锂电池全自动双折边成型机和成型方法 |
| CN106239977A (zh) * | 2016-07-29 | 2016-12-21 | 桐城运城制版有限公司 | 一种储能产品软包装的成型机 |
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