CN203156131U - Plate shearing machine with pressing function - Google Patents
Plate shearing machine with pressing function Download PDFInfo
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- CN203156131U CN203156131U CN201320084650.XU CN201320084650U CN203156131U CN 203156131 U CN203156131 U CN 203156131U CN 201320084650 U CN201320084650 U CN 201320084650U CN 203156131 U CN203156131 U CN 203156131U
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- shearing machine
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- 238000010008 shearing Methods 0.000 title claims abstract description 26
- 238000003825 pressing Methods 0.000 title claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims abstract description 25
- 238000006073 displacement reaction Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 6
- 238000005452 bending Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域 technical field
本实用新型涉及切割设备,具体的涉及一种对于板体进行切割的剪板机。 The utility model relates to cutting equipment, in particular to a plate shearing machine for cutting plate bodies. the
背景技术 Background technique
剪板机是一种精确控制板材加工尺寸,将大块金属板材进行自动循环剪切加工,并由送料车运送到下一工序的自动化加工设备,在对板材进行剪切过程中,采用可编程控制器对自动剪板机进行控制,板材切割的长度由在刀具后设置的挡块控制,即刀具与挡块的距离即为切割所得板材的长度。 The plate shearing machine is an automatic processing equipment that precisely controls the processing size of the plate, performs automatic cycle shearing processing on large metal plates, and is transported to the next process by the feeding car. During the shearing process of the plate, it uses programmable The controller controls the automatic shearing machine, and the cutting length of the plate is controlled by the stopper set behind the cutter, that is, the distance between the cutter and the stopper is the length of the cut plate. the
在把板材送入剪板机之前,一般都使用矫平机对板体压平,以保证板体平整,保证板体在剪板机上剪得的长度即为实际得到的长度。但是板体在矫平后送入剪板机前,存放或运送过程中容易出现碰撞,弯折造成板体表面不平整(特别是对于铝板等硬度不是非常高的板体)。剪切过程中,见图1,板体3切割的长度为刀具1距离挡块2的距离,由于板体3表面不平整,实际得到的板体3的长度要大于实际需要的板体的长度L,使得板材不能够符合某些对板材精度装配较高设备的要求。因此有必要对其进行改进。
Before the plate is sent to the shearing machine, a leveler is generally used to flatten the plate to ensure that the plate is flat, and to ensure that the length of the plate cut on the shearing machine is the actual length obtained. However, before the plate body is sent to the shearing machine after leveling, it is prone to collision during storage or transportation, and the bending will cause the surface of the plate body to be uneven (especially for plates with low hardness such as aluminum plates). During the shearing process, as shown in Figure 1, the cutting length of the plate body 3 is the distance between the tool 1 and the
发明内容 Contents of the invention
针对现有技术中存在的不足,本实用新型提供了一种剪板机,在板体进入刀具位置前对板体进行压平,保证了板体剪切后的精度。 Aiming at the deficiencies in the prior art, the utility model provides a plate shearing machine, which can flatten the plate body before it enters the position of the cutter, so as to ensure the accuracy of the plate body after shearing. the
本实用新型是通过下述技术方案实现的:一种具有压平功能的剪板机,包括上模和下模,在上模中设置刀具和用于在板剪切时对板进行压紧防止板位置偏移的压紧装置,在下模中具有供板体通过的工作台,在所述工作台上方设置至少一个第一板料压平机构,所述第一板料压平机构包括水平设置于所述上模位于所述压紧装置前端位置的横梁,在横梁下方固定设置有安装座,在所述安装座中转动设置第一滚球,所述安装座上端直杆活动设置于所述横梁中,直杆中套设第一弹簧,所述第一弹簧一端固定于横梁下端面,第一弹簧另一端固定于安装座上。 The utility model is realized through the following technical solutions: a plate shearing machine with a flattening function, including an upper mold and a lower mold, and a cutter is set in the upper mold to prevent the plate from being compressed when the plate is sheared. The pressing device for plate position deviation has a workbench for the plate body to pass through in the lower mold, and at least one first plate flattening mechanism is arranged above the workbench, and the first plate plate flattening mechanism includes a horizontally arranged The upper mold is located on the beam at the front end of the pressing device, and a mounting seat is fixedly arranged under the beam, and the first rolling ball is rotated in the mounting seat, and the straight rod at the upper end of the mounting seat is movably arranged on the In the beam, a first spring is sheathed in the straight bar, one end of the first spring is fixed on the lower end surface of the beam, and the other end of the first spring is fixed on the mounting seat. the
本实用新型与现有技术相比,具有如下有益效果:在板体进入刀具位置前对板体进行压平,保证了板体剪切后的精度,并且在剪板时,始终压紧板料,防止板料在剪切过程中产生的弯折不平。 Compared with the prior art, the utility model has the following beneficial effects: the plate is flattened before the plate enters the position of the cutter, which ensures the accuracy of the plate after shearing, and the plate is always pressed when the plate is sheared , to prevent uneven bending of the sheet during the shearing process. the
附图说明 Description of drawings
图1 为传统剪板机剪板时的示意图。 Figure 1 is a schematic diagram of traditional shearing machine shearing. the
图2为本实用新型剪板机实施例1的结构示意图。 Fig. 2 is a structural schematic diagram of embodiment 1 of the utility model shearing machine. the
图3为本实用新型剪板机实施例1另一侧面的结构示意图。 Fig. 3 is a structural schematic diagram of another side of Embodiment 1 of the shearing machine of the present invention. the
图4为本实用新型俯视示意图。 Fig. 4 is a schematic top view of the utility model. the
图5为本实用新型安装座的仰视示意图。 Fig. 5 is a schematic bottom view of the mounting base of the present invention. the
图6为本实用新型实施例2的结构示意图。
Fig. 6 is a schematic structural view of
图7为本实用新型实施例2另一侧面的结构示意图。
Fig. 7 is a schematic structural view of another side of
图8为本实用新型实施例3的结构示意图。 Fig. 8 is a schematic structural view of Embodiment 3 of the present utility model. the
具体实施方式 Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步详细描述:参见图1至图8,一种具有压平功能的剪板机,包括上模10和下模20,在上模10中设置刀具8和用于在板剪切时对板进行压紧防止板位置偏移的压紧装置7,在下模20中具有供板体通过的工作台13(以上为与一般剪板机共有的结构)。
The utility model is described in further detail below in conjunction with accompanying drawing and specific embodiment: Referring to Fig. 1 to Fig. 8, a kind of shearing machine with flattening function comprises
实施例1: 包括一个第一板料压平机构,所述第一板料压平机构包括水平设置于所述上模10位于所述压紧装置前端位置的横梁30, 横梁30下方固定设置有安装座31,在所述安装座31中转动设置第一滚球32,第一滚球32下端面的距离与工作台13距离与需剪板的板体厚度相同或者略大于需剪板的板体厚度,板料若不平整时通过第一滚球32和工作台之间时,板料不平整的端面受到第一滚球端面给予的较大压力(由于接触面积较小,这个压力是较大的), 容易变形保持板料于工作台面贴平,也即平整状态,并且在板料剪切时,第一滚球32始终压紧板料,保证了板料不会在切板时产生移动,这样在板料在剪板时,具有更高的精度。
Embodiment 1: Including a first sheet material flattening mechanism, the first sheet material flattening mechanism includes a
在所述工作台中开设安装槽43,还包括一个第二板料压平机构,所述第二板料压平机构包括在所述安装槽43中滑动设置的安装架44,所述安装架44可在安装槽43中滑动,并且在安装槽43下端设置固定螺钉(附图未标注),通过固定螺钉在安装槽43任意位置可靠固定,使用时板体通过两安装架44之间,因此可以调整安装架44的位置,使得切板机能够对于不同宽度板体进行切割,在所述安装架44中转动设置第二滚球41,第二滚球41与工作台13面板距离与需剪板的板体厚度相同或者略大于需剪板的板体厚度,这样板体若不平整通过第二滚球41和工作台之间时,能够受力被压平,并且由于第二滚球端面与板体凹凸不平处的端面受力面积较小,因此板料通过时,能够收到较大的压力,保证凸起部分能被压平。
An
实施例2: 包括一个第一板料压平机构,所述第一板料压平机构包括水平设置于所述上模10位于所述压紧装置前端位置的横梁30,在横梁30下方固定设置有安装座31,在所述安装座31中转动设置第一滚球32,所述安装座31上端直杆33活动设置于所述横梁30 中,直杆33中套设第一弹簧34,所述第一弹簧34一端固定于横梁下端面,第一弹簧34另一端固定于安装座31上,这种结构,板体通过第一滚球与工作台面之间时,直杆33收缩,弹簧受力形变,保证板体不平整部分挤压第一滚球压力过大时可由第一弹簧34对压力缓冲,保证了不会对板体造成较大磨损,并且板体若不平整通过第二滚球41和工作台之间时,能够受力被压平,并且由于第二滚球端面与板体凹凸不平处的端面受力面积较小,因此板料通过时,能够收到较大的压力,保证凸起部分能被压平。同时便于板体能够较为方便的通过第一滚球(压平效果基本不受影响)。
Embodiment 2: Including a first sheet material flattening mechanism, the first sheet material flattening mechanism includes a
在所述工作台中开设安装槽43,还包括一个第二板料压平机构,所述第二板料压平机构包括在所述安装槽43中滑动设置的安装架44,所述安装架44包括第一安装支架42与活动设置于第一安装支架42上的第二安装支架40,所述第二安装支架40能够在所述第一安装支架竖直方向活动(第二安装支架40在第一安装支架上移动的结构为常规手段,在此不加以赘述),还包括一第三弹簧420,所述第三弹簧420一端与所述第二安装支架40顶靠,所述第三弹簧420另一端与第一安装支架固定,所述第三弹簧420处于拉伸状态,在板体通过时,避免刚性碰撞过大,对板体造成磨损;在所述第二安装支架40中转动设置第二滚球41,板体通过时,由于第二滚球端面与板体凹凸不平处的端面受力面积较小,因此板料通过时,能够收到较大的压力,保证凸起部分能被压平。并且所述第一安装支架42可在安装槽43中滑动,在安装槽43下端设置固定螺钉(附图未标注),所述第一安装支架42通过固定螺钉在安装槽43任意位置可靠固定,使用时板体通过两安装架44之间,因此可以调整安装架44的位置,使得切板机能够对于不同宽度板体进行切割。
An
实施例3:包括一个第一板料压平机构,所述第一板料压平机构包括水平设置于所述上模10位于所述压紧装置前端位置的横梁30,在横梁30下方固定设置有安装座31,在所述安装座31中转动设置第一滚球32,所述安装座31固定设置于横梁30上,所述第一滚球32的一端设置有活动支杆35,所述活动支杆35套设在安装座31上,并且在所述活动支杆35中套设第二弹簧36,所述第二弹簧36一端固定连接在安装座31上,所述第二弹簧36另一端固定在所述活动支杆35上,并且沿着板体通过方向设置的第二弹簧弹性系数逐渐增大,板体通过第一滚球与工作台面之间时,活动支杆收缩,第二弹簧36受力,保证板体不平整部分挤压第一滚球32压力过大时,可由第二弹簧36对压力缓冲,保证了不会对板体造成较大磨损,同时便于板体能够较为方便的通过第一滚球,并且由于沿着板体通过方向设置的第二弹簧弹性系数逐渐增大,板体通过时平滑过渡,可以保证板体通过时较为方便且压板效果更好。
Embodiment 3: including a first plate flattening mechanism, the first plate flattening mechanism includes a
需要说明的是:实施例1、实施例2和实施例3中的第一板料压平机构可以依次连接 以起到更好的压板效果,也可以单独设置。
It should be noted that: the first sheet metal flattening mechanism in embodiment 1,
Claims (1)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320084650.XU CN203156131U (en) | 2013-02-25 | 2013-02-25 | Plate shearing machine with pressing function |
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| CN201320084650.XU CN203156131U (en) | 2013-02-25 | 2013-02-25 | Plate shearing machine with pressing function |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103100754A (en) * | 2013-02-25 | 2013-05-15 | 宁波市令通电信设备有限公司 | Plate shearing machine with flattening function |
| CN106077800A (en) * | 2016-05-27 | 2016-11-09 | 宁波中骏森驰汽车零部件股份有限公司 | Vehicle label automatic water gap cutting all-in-one |
| CN106736622A (en) * | 2016-12-08 | 2017-05-31 | 无锡市彩云机械设备有限公司 | A kind of cutting means of stainless-steel sheet |
| CN114856697A (en) * | 2022-05-17 | 2022-08-05 | 中铁三局集团第二工程有限公司 | Tunnel drainage system construction method |
-
2013
- 2013-02-25 CN CN201320084650.XU patent/CN203156131U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103100754A (en) * | 2013-02-25 | 2013-05-15 | 宁波市令通电信设备有限公司 | Plate shearing machine with flattening function |
| CN103100754B (en) * | 2013-02-25 | 2016-05-04 | 宁波市令通电信设备有限公司 | A kind of plate shearing machine with function of flattening |
| CN106077800A (en) * | 2016-05-27 | 2016-11-09 | 宁波中骏森驰汽车零部件股份有限公司 | Vehicle label automatic water gap cutting all-in-one |
| CN106736622A (en) * | 2016-12-08 | 2017-05-31 | 无锡市彩云机械设备有限公司 | A kind of cutting means of stainless-steel sheet |
| CN114856697A (en) * | 2022-05-17 | 2022-08-05 | 中铁三局集团第二工程有限公司 | Tunnel drainage system construction method |
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Granted publication date: 20130828 Termination date: 20140225 |