CN203156002U - 智能型铝压铸模具 - Google Patents
智能型铝压铸模具 Download PDFInfo
- Publication number
- CN203156002U CN203156002U CN 201320153670 CN201320153670U CN203156002U CN 203156002 U CN203156002 U CN 203156002U CN 201320153670 CN201320153670 CN 201320153670 CN 201320153670 U CN201320153670 U CN 201320153670U CN 203156002 U CN203156002 U CN 203156002U
- Authority
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- China
- Prior art keywords
- die
- die cavity
- intelligent
- die casting
- plate pattern
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004512 die casting Methods 0.000 title claims abstract description 36
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
本实用新型涉及一种智能型铝压铸模具，包括上端的上模板(1)、中间的模压板(2)和下端的下模板(3)，在模压板(2)中间开设有一模腔(4)，模腔(4)中间设置有模穴(5)，在模穴(5)的外部设置有浇口(6)，在上模板(1)和模压板(2)中开设有灌注通道(9)，上模板(1)上设置有智能控制器(18)。本实用新型提供的智能型铝压铸模具通过设置具有智能操作功能的智能控制器，从而实现了对整体的智能化功能编辑和操作，可以根据实际情况进行参数的设置，进而实现了从传统的固定被动式操作向主动设置型的转变。
Description
智能型铝压铸模具
技术领域
[0001] 本实用新型涉及一种铝压铸模具，尤其涉及一种智能型铝压铸模具，属于铸造技术领域。
背景技术
[0002] 在现代铸造技术领域中，为了压铸出更好的产品，已经从普通的单纯压铸开始向包括灌注、合金熔融等方向发展，利用设计好的模具，可以在传统的压铸基础上设计出灌注腔等方式进行复杂结构的压铸。压铸技术的应用非常广泛，特别是铝或者铝合金的压铸制造工艺因为铝或者铝合金的金属特性适合压铸制造而在工业发展中受到了欢迎。一般地，铝或者铝合金的压铸制造工艺包括以下步骤:
[0003] 一、准备模具，包括模具的设计、模具的预热、模具的安装等；
[0004] 二、金属料的熔融工序或者熔制工序，包括金属如铝或铝合金的熔化，通过加热的方式，使得金属达到熔化或者半熔的状态；
[0005] 三、压铸，即熔化的金属倒入模具中，通过模具的上下合模将金属冲压成型，一般的冲压压力在40吨到100吨之间；
[0006] 四、冷却，即将冲压成型的金属铸件从模具中取出，并进行冷却处理，达到室内温度即可；
[0007] 五、清理抛光，即对冷却成型后的金属铸件进行抛光打磨处理，使得表面光滑，成为成品。
[0008] 由此可见，在压铸的过程中，模具非常重要，其他的步骤都是属于本领域的常用技术，而模具的设计关系到压铸的金属铸件能否结构合理，冲压出的产品是否符合设计要求。而现有技术中的模具都是传统的设计，在功能方面比较落后，难以满足复杂结构的产品设计要求。
实用新型内容
[0009] 为了克服现有技术的不足，解决好现有技术的问题，弥补现有目前市场上现有产品的不足。
[0010] 本实用新型提供了一种智能型铝压铸模具，包括上端的上模板、中间的模压板和下端的下模板，在模压板中间开设有一模腔，模腔中间设置有模穴，在模穴的外部设置有浇口，在上模板和模压板中开设有灌注通道，灌注通道的上端开口设置在上模板的表面，灌注通道的下端开口与模腔内的模穴连通，上模板上设置有智能控制器。
[0011] 优选地，上述上模板的侧面一端设置有控制器，另一端设置有传动器。
[0012] 优选地，上述模腔与下模板之间设置有弹性支架。
[0013] 优选地，上述模腔通过螺栓固定在下模板上。
[0014] 优选地，上述上模板的侧面设置有排气管，排气管的顶端设置有排气阀，排气管的另一端连接有安全锁。[0015] 优选地，上述下模板的上端设置有散热扇。
[0016] 优选地，上述模压板与下模板之间设置有支承座。
[0017] 本实用新型提供的智能型铝压铸模具与传统的铝压铸模具相比，本实用新型提供的智能型铝压铸模具通过设置智能控制器，设置具有智能操作功能的智能控制器，从而实现了对整体的智能化功能编辑和操作，可以根据实际情况进行参数的设置，进而实现了从传统的固定被动式操作向主动设置型的转变。
附图说明
[0018] 图1为本实用新型结构示意图。
[0019] 图中标记:1-上模板；2-模压板；3-下模板；4-模腔；5-模穴；6-烧口 ；7-固定架；8_控制器；9_灌注通道；10-传动器；11-散热扇；12_螺栓；13-弹性支架；14-支承座；15-排气管；16-排气阀；17-安全锁；18-智能控制器。
具体实施方式
[0020] 为了便于本领域普通技术人员理解和实施本实用新型，下面结合附图及具体实施方式对本实用新型作进一步的详细描述。
[0021] 如图1所示为本实用新型的智能型铝压铸模具结构示意图，主体上包括上端的上模板1、中间的模压板2和下端的下模板3，上模板I的侧面一端设置有控制器8，另一端设置有传动器10。
[0022] 如图所示，在模压板2中间开设有一模腔4，模腔4中间设置有模穴5，模腔4与下模板3之间设置有弹性支架13。模腔4通过螺栓12固定在下模板3上。
[0023] 在模穴5的外部设置有浇口 6，在上模板I和模压板2中开设有灌注通道9，灌注通道9的上端开口设置在上模板I的表面，灌注通道9的下端开口与模腔4内的模穴5连通。通过灌注通道9向模腔4内灌注熔化的金属，然后再进入浇口 6，形成周围的压铸。
[0024] 为了防止高温高压膨胀，在上模板I的侧面设置有排气管15，排气管15的顶端设置有排气阀16，排气管15的另一端连接有安全锁17。同时，在下模板3的上端设置有散热扇11，以实现及时的散热。此外，在模压板2与下模板3之间设置有支承座14。
[0025] 本实用新型的创新点和发明点在于:上模板I上设置有智能控制器18，智能控制器18由操作板和控制系统构成。
[0026] 本实用新型提供的智能型铝压铸模具与传统的铝压铸模具相比，本实用新型提供的智能型铝压铸模具通过设置具有智能操作功能的智能控制器，从而实现了对整体的智能化功能编辑和操作，可以根据实际情况进行参数的设置，进而实现了从传统的固定被动式操作向主动设置型的转变。
[0027] 以上所述之具体实施方式为本实用新型的较佳实施方式，并非以此限定本实用新型的具体实施范围，本实用新型的范围包括并不限于本具体实施方式，凡依照本实用新型之形状、结构所作的等效变化均在本实用新型的保护范围内。
Claims (7)
1.一种智能型铝压铸模具，包括上端的上模板(I)、中间的模压板(2)和下端的下模板(3),在模压板⑵中间开设有一模腔(4),模腔⑷中间设置有模穴(5),在模穴(5)的外部设置有浇口 ¢)，在上模板(I)和模压板(2)中开设有灌注通道(9)，灌注通道(9)的上端开口设置在上模板(I)的表面，灌注通道(9)的下端开口与模腔(4)内的模穴(5)连通，其特征在于:所述上模板(I)上设置有智能控制器(18)。
2.根据权利要求1所述的智能型铝压铸模具，其特征在于:所述上模板(I)的侧面一端设置有控制器(8)，另一端设置有传动器(10)。
3.根据权利要求1所述的智能型铝压铸模具，其特征在于:所述模腔(4)与下模板(3)之间设置有弹性支架(13)。
4.根据权利要求1所述的智能型铝压铸模具，其特征在于:所述模腔(4)通过螺栓(12)固定在下模板(3)上。
5.根据权利要求1所述的智能型铝压铸模具，其特征在于:所述上模板(I)的侧面设置有排气管(15)，排气管(15)的顶端设置有排气阀(16)，排气管(15)的另一端连接有安全锁(17)。
6.根据权利要求1所述的智能型铝压铸模具，其特征在于:所述下模板(3)的上端设置有散热扇(11)。
7.根据权利要求1-6之一所述的智能型铝压铸模具，其特征在于:所述模压板(2)与下模板(3)之 间设置有支承座(14)。
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