CN203150171U - Aluminium alloy abnormity compacted conductor fireproof cable - Google Patents

Aluminium alloy abnormity compacted conductor fireproof cable Download PDF

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Publication number
CN203150171U
CN203150171U CN201320045994.XU CN201320045994U CN203150171U CN 203150171 U CN203150171 U CN 203150171U CN 201320045994 U CN201320045994 U CN 201320045994U CN 203150171 U CN203150171 U CN 203150171U
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conductor
layer
aluminium alloy
fire
abnormity
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王海岭
张明新
张红艳
张冬冬
王飞
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Anhui Long'an Cable Group Co Ltd
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Abstract

本实用新型公开了一种铝合金异形紧压导体耐火电缆,包括有紧压异形铝合金导体,所述的导体为瓦楞形或扇形,在所述的导体外侧包覆有绝缘层构成线芯,将四个线芯对角放置中间设有填充层组成缆芯,所述的缆芯外侧依次包覆有绕包层、耐火层、挤包内衬层、铠装层和护套层。本实用新型采用铝合金芯紧压扇形或瓦楞形导体,外径小,重量轻,可以降低生产成本,具有阻燃性能高、过载能力强、耐热性高、抗蠕变性能强、耐腐蚀性高、柔韧性高、伸长率大、重量轻、外径小、价格及成本低、耐火时间长的优点。

Figure 201320045994

The utility model discloses a fire-resistant cable with an aluminum alloy special-shaped compacted conductor, which comprises a compacted special-shaped aluminum alloy conductor, the conductor is corrugated or fan-shaped, and an insulating layer is coated on the outside of the conductor to form a wire core. The four wire cores are placed diagonally in the middle and a filling layer is provided to form a cable core. The outside of the cable core is covered with a wrapping layer, a refractory layer, an extruded inner lining layer, an armor layer and a sheath layer in sequence. The utility model adopts an aluminum alloy core to tightly press a fan-shaped or corrugated conductor, which has a small outer diameter and light weight, can reduce production costs, and has high flame retardancy, strong overload capacity, high heat resistance, strong creep resistance, and corrosion resistance. It has the advantages of high toughness, high flexibility, high elongation, light weight, small outer diameter, low price and cost, and long fire-resistant time.

Figure 201320045994

Description

铝合金异形紧压导体耐火电缆Aluminum alloy special-shaped compact conductor fire-resistant cable

技术领域 technical field

    本实用新型涉及电缆技术领域,尤其涉及一种铝合金异形紧压导体耐火电缆。 The utility model relates to the field of cable technology, in particular to an aluminum alloy special-shaped compact conductor fire-resistant cable.

背景技术 Background technique

众所周知,普通低压铜芯耐火电缆生产技术工艺已经成熟,大都是在铜芯导体上绕包云母带来起耐火作用,但是在铝芯或铝合金导体上绕包云母带的电缆向来无法通过耐火试验,因为铝或铝合金的熔点为660℃左右,而国家标准规定的B级耐火的温度为750~800℃,A级耐火的温度为950~1000℃,在这些温度下铝或铝合金导体早已熔化则无法使用,只能使用铜芯导体来做耐火电缆,即使是铜导体也是在圆形铜导体上绕包2-3层云母带做耐火电缆,扇形及瓦楞形等异形导体无法在导体上绕包云母带做耐火电缆,因为扇形和瓦楞形导体是不规则的,其云母带在绕包时不像圆形导体那样绕包的服帖、平整和紧密,再加上云母是一种易脆性物质,绕过程中稍有不慎就会导致云母起皱和破碎,造成不易发现的火花击空点,为以后电缆的安全使用造成极大的隐患,并且电缆还无法通过国家标准规定的耐火试验。采用紧压异形铝或铝合金导体做耐火电缆除了打破铝或铝合金导体不能做耐火电缆外,还可以节约电缆成本和铜资源,并且做出来的电缆,外径小,重量轻,为电缆敷设提供了便利,但铝导体由于强度低,表面易氧化生产高阻氧化铝薄膜,容易导致接触电阻大,并且伸长率低,耐热性差,抗蠕变能力低,过载能力小等特点。 As we all know, the production technology of ordinary low-voltage copper-core fire-resistant cables has matured, and most of them are wrapped with mica tape on copper core conductors for fire resistance, but cables wrapped with mica tape on aluminum core or aluminum alloy conductors have never been able to pass the fire-resistant test. , because the melting point of aluminum or aluminum alloy is about 660°C, while the national standard stipulates that the B-class refractory temperature is 750-800°C, and the A-class refractory temperature is 950-1000°C. At these temperatures, aluminum or aluminum alloy conductors have long been If it is melted, it cannot be used. Only copper core conductors can be used to make fire-resistant cables. Even copper conductors are wrapped with 2-3 layers of mica tape on round copper conductors to make fire-resistant cables. Fan-shaped and corrugated conductors cannot be used on conductors. The wrapped mica tape is used as a fire-resistant cable, because the fan-shaped and corrugated conductors are irregular, and the mica tape is not as obedient, flat and tight as the round conductor when wrapped, and mica is a brittle A little carelessness in the winding process will cause the mica to wrinkle and break, resulting in sparks that are not easy to find, causing great hidden dangers for the safe use of the cable in the future, and the cable cannot pass the fire resistance test stipulated by the national standard. . Using compact shaped aluminum or aluminum alloy conductors to make fire-resistant cables can save cable costs and copper resources in addition to breaking the aluminum or aluminum alloy conductors, and can also save cable costs and copper resources, and the cables made have small outer diameters and light weights. It provides convenience, but due to the low strength of the aluminum conductor, the surface is easily oxidized to produce a high-resistance aluminum oxide film, which easily leads to large contact resistance, low elongation, poor heat resistance, low creep resistance, and small overload capacity.

实用新型内容 Utility model content

本实用新型目的就是为了弥补已有技术的缺陷,提供一种具有阻燃性能高、过载能力强、耐热性高、抗蠕变性能强、耐腐蚀性高、柔韧性高、伸长率大、重量轻、外径小、价格及成本低、耐火时间长的特性的铝合金异形紧压导体耐火电缆。 The purpose of this utility model is to make up for the defects of the prior art, and to provide a high flame retardant, strong overload capacity, high heat resistance, strong creep resistance, high corrosion resistance, high flexibility, and large elongation. , light weight, small outer diameter, low price and cost, and long fire-resistant time are aluminum alloy special-shaped compact conductor fire-resistant cables.

本实用新型是通过以下技术方案实现的: The utility model is achieved through the following technical solutions:

一种铝合金异形紧压导体耐火电缆,包括有紧压异形铝合金导体,所述的导体为瓦楞形或扇形,扇形及瓦楞形等异形导体是不规则的,有角度和弧度,特别是瓦楞形导体还有内弧度,其云母带在绕包时不像圆形导体那样绕包的服帖、平整和紧密,在所述的导体外侧包覆有绝缘层构成线芯,将四个线芯对角放置中间设有填充层组成缆芯,所述的缆芯外侧依次包覆有绕包层、耐火层、挤包内衬层、铠装层和护套层。 A fire-resistant aluminum alloy special-shaped compacted conductor, including a compacted special-shaped aluminum alloy conductor, the conductor is corrugated or fan-shaped, and the special-shaped conductors such as fan-shaped and corrugated are irregular, with angles and radians, especially corrugated Shaped conductors also have inner radians, and their mica tapes are not as compliant, flat and compact as round conductors when they are wrapped. The outside of the conductor is covered with an insulating layer to form a core, and the four cores are paired A filling layer is placed in the middle to form a cable core, and the outer side of the cable core is sequentially covered with a wrapping layer, a refractory layer, an extruded inner lining layer, an armor layer and a sheath layer.

所述的绝缘层为交联聚乙烯绝缘。 The insulating layer is cross-linked polyethylene insulation.

所述的填充层为玻璃纤维绳填充。 The filling layer is filled with glass fiber rope.

所述的绕包层为高阻燃涂胶玻纤带,带阻燃性能高,其在高温燃烧时,表面的胶层会固化为一个严密的包覆层,起到隔氧隔热的作用。 The wrapping layer is a high-flame-retardant rubberized glass fiber tape with high flame-retardant performance. When it burns at high temperature, the adhesive layer on the surface will solidify into a tight covering layer, which plays the role of oxygen and heat insulation. .

所述的耐火层为陶瓷化硅橡胶耐火材料,在燃烧前是一种弹性非常好的硅橡胶,一旦出现火灾并燃烧时,其会变成一种非常坚硬的耐火陶瓷体,让外面的火焰及热量无法传递到缆芯里面。 The refractory layer is a ceramic silicone rubber refractory material, which is a very elastic silicone rubber before burning. Once a fire occurs and burns, it will become a very hard refractory ceramic body, allowing the flames outside And the heat cannot be transferred to the cable core.

所述的挤包内衬层为高阻燃聚氯乙烯隔氧层料。 The extruded inner liner is a high flame-retardant polyvinyl chloride oxygen barrier layer.

所述的铠装层为镀锌双钢带铠装,起到抗压和火焰的冲击;所述的护套层为高阻燃聚氯乙烯护套料,阻燃高,成壳性好,可以包覆和紧固里面的陶瓷化硅橡胶材料。 The armor layer is galvanized double-steel tape armor, which can resist compression and flame impact; the sheath layer is a high flame-retardant polyvinyl chloride sheath material, which has high flame resistance and good shell forming properties. The inner ceramized silicone rubber material can be covered and fastened.

本实用新型的优点是:本实用新型采用铝合金芯紧压扇形或瓦楞形导体,外径小,重量轻,可以降低生产成本,具有阻燃性能高、过载能力强、耐热性高、抗蠕变性能强、耐腐蚀性高、柔韧性高、伸长率大、重量轻、外径小、价格及成本低、耐火时间长的优点。 The utility model has the advantages that: the utility model uses an aluminum alloy core to tightly press a fan-shaped or corrugated conductor, which has a small outer diameter and light weight, can reduce production costs, has high flame retardancy, strong overload capacity, high heat resistance, and It has the advantages of strong creep performance, high corrosion resistance, high flexibility, high elongation, light weight, small outer diameter, low price and cost, and long fire resistance time.

附图说明 Description of drawings

图1为本实用新型导体为瓦楞形的结构示意图。 Fig. 1 is the structure schematic diagram that the conductor of the present invention is corrugated.

图2为本实用新型导体为扇形的结构示意图。 Fig. 2 is a structural schematic diagram of a fan-shaped conductor of the present invention.

具体实施方式 Detailed ways

如图1、2所示,一种铝合金异形紧压导体耐火电缆,包括有紧压异形铝合金导体1,所述的导体1为瓦楞形或扇形,扇形及瓦楞形等异形导体是不规则的,有角度和弧度,特别是瓦楞形导体还有内弧度,其云母带在绕包时不像圆形导体那样绕包的服帖、平整和紧密,在所述的导体1外侧包覆有绝缘层2构成线芯,将四个线芯对角放置中间设有填充层3组成缆芯,所述的缆芯外侧依次包覆有绕包层4、耐火层5、挤包内衬层6、铠装层7和护套层8。 As shown in Figures 1 and 2, an aluminum alloy special-shaped compacted conductor fire-resistant cable includes a compacted special-shaped aluminum alloy conductor 1, the conductor 1 is corrugated or fan-shaped, and the special-shaped conductors such as fan-shaped and corrugated are irregular. Yes, there are angles and radians, especially the corrugated conductors also have inner radians, and the mica tape is not as obedient, flat and tight as the round conductor when it is wrapped, and the outside of the conductor 1 is covered with insulation Layer 2 constitutes the wire core, and the four wire cores are placed diagonally in the middle with a filling layer 3 to form a cable core. The outside of the cable core is sequentially covered with a wrapping layer 4, a refractory layer 5, an extruded inner lining layer 6, Armor layer 7 and sheath layer 8.

所述的绝缘层2为交联聚乙烯绝缘。 The insulating layer 2 is cross-linked polyethylene insulation.

所述的填充层3为玻璃纤维绳填充。 The filling layer 3 is filled with glass fiber ropes.

所述的绕包层4为高阻燃涂胶玻纤带,带阻燃性能高,其在高温燃烧时,表面的胶层会固化为一个严密的包覆层,起到隔氧隔热的作用。 The wrapping layer 4 is a high flame-retardant rubberized glass fiber tape with high flame-retardant performance. When it burns at high temperature, the adhesive layer on the surface will solidify into a tight covering layer, which plays the role of oxygen and heat insulation. effect.

所述的耐火层5为陶瓷化硅橡胶耐火材料,在燃烧前是一种弹性非常好的硅橡胶,一旦出现火灾并燃烧时,其会变成一种非常坚硬的耐火陶瓷体,让外面的火焰及热量无法传递到缆芯里面。 The refractory layer 5 is a vitrified silicone rubber refractory material, which is a very elastic silicone rubber before burning. Once a fire occurs and burns, it will become a very hard refractory ceramic body, allowing the outside Flame and heat cannot be transferred into the cable core.

所述的挤包内衬层6为高阻燃聚氯乙烯隔氧层料。 The extruded inner lining layer 6 is a high flame-retardant polyvinyl chloride oxygen barrier layer material.

所述的铠装层7为镀锌双钢带铠装,起到抗压和火焰的冲击;所述的护套层8为高阻燃聚氯乙烯护套料,阻燃高,成壳性好,可以包覆和紧固里面的陶瓷化硅橡胶材料。 The armor layer 7 is galvanized double-steel tape armor, which can resist compression and flame impact; the sheath layer 8 is a high flame-retardant polyvinyl chloride sheath material, which has high flame retardancy and shell-forming properties. Well, the vitrified silicone rubber material inside can be clad and fastened.

Claims (7)

1. aluminium alloy abnormity compact conductor fire-resisting cable, it is characterized in that: include and press the allotype aluminum alloy conductor, described conductor is corrugation shape or fan-shaped, be coated with insulating barrier in the described conductor outside and constitute core, be provided with packed layers in the middle of four core diagonal angles are placed and form cable cores, the described cable core outside is coated with lapping layer, flame retardant coating successively, extrudes inner covering, armour and restrictive coating.
2. aluminium alloy according to claim 1 abnormity compact conductor fire-resisting cable, it is characterized in that: described insulating barrier is crosslinked polyetylene insulated.
3. aluminium alloy according to claim 1 abnormity compact conductor fire-resisting cable, it is characterized in that: described packed layer is that glass cord is filled.
4. aluminium alloy according to claim 1 abnormity compact conductor fire-resisting cable, it is characterized in that: described lapping layer is high flame retardant gluing glass fibre belt.
5. aluminium alloy according to claim 1 abnormity compact conductor fire-resisting cable, it is characterized in that: described flame retardant coating is potteryization silicon rubber refractory material.
6. aluminium alloy according to claim 1 abnormity compact conductor fire-resisting cable, it is characterized in that: the described inner covering that extrudes is high flame retardant polyvinyl chloride oxygen barrier layered material.
7. aluminium alloy according to claim 1 abnormity compact conductor fire-resisting cable, it is characterized in that: described armour is zinc-plated double-tape armor, described restrictive coating is the high flame retardant polyvinyl chloride protective cover material.
CN201320045994.XU 2013-01-28 2013-01-28 Aluminium alloy abnormity compacted conductor fireproof cable Expired - Fee Related CN203150171U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104392785A (en) * 2014-11-26 2015-03-04 无锡江南电缆有限公司 Multi-core flame retardant cable with ground wire core
CN104575756A (en) * 2013-10-18 2015-04-29 宁夏海洋线缆有限公司 Novel prefabricated branch cable
CN104575692A (en) * 2013-10-13 2015-04-29 宁夏海洋线缆有限公司 Novel fan-shaped inner core cable
CN104575751A (en) * 2013-10-18 2015-04-29 宁夏海洋线缆有限公司 High-performance building cable
CN106251963A (en) * 2016-08-31 2016-12-21 宁波乔普电器有限公司 A kind of tension power line
CN108447598A (en) * 2018-02-01 2018-08-24 江苏润华电缆股份有限公司 A kind of composite cable and its processing method reducing cable heat expansion stroke
CN109994264A (en) * 2019-04-25 2019-07-09 佛山市宏图中宝电缆有限公司 A low-voltage fireproof cable
CN110164598A (en) * 2018-02-06 2019-08-23 重庆熵臻科技有限公司 A kind of environment-friendly cable can effectively reduce heat expansion stroke and its preparation process
CN110164611A (en) * 2019-05-31 2019-08-23 金杯塔牌电缆有限公司 A kind of refractory ceramics flexible fire-proof cable and production technology

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104575692A (en) * 2013-10-13 2015-04-29 宁夏海洋线缆有限公司 Novel fan-shaped inner core cable
CN104575756A (en) * 2013-10-18 2015-04-29 宁夏海洋线缆有限公司 Novel prefabricated branch cable
CN104575751A (en) * 2013-10-18 2015-04-29 宁夏海洋线缆有限公司 High-performance building cable
CN104392785A (en) * 2014-11-26 2015-03-04 无锡江南电缆有限公司 Multi-core flame retardant cable with ground wire core
CN106251963A (en) * 2016-08-31 2016-12-21 宁波乔普电器有限公司 A kind of tension power line
CN108447598A (en) * 2018-02-01 2018-08-24 江苏润华电缆股份有限公司 A kind of composite cable and its processing method reducing cable heat expansion stroke
CN110164598A (en) * 2018-02-06 2019-08-23 重庆熵臻科技有限公司 A kind of environment-friendly cable can effectively reduce heat expansion stroke and its preparation process
CN109994264A (en) * 2019-04-25 2019-07-09 佛山市宏图中宝电缆有限公司 A low-voltage fireproof cable
CN110164611A (en) * 2019-05-31 2019-08-23 金杯塔牌电缆有限公司 A kind of refractory ceramics flexible fire-proof cable and production technology
CN110164611B (en) * 2019-05-31 2024-03-26 金杯电工(成都)有限公司 High-temperature-resistant ceramic flexible fireproof cable and production process thereof

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Granted publication date: 20130821

Termination date: 20190128