CN203139849U - Wet dust collector of superfine sodium sulfate production process - Google Patents
Wet dust collector of superfine sodium sulfate production process Download PDFInfo
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- CN203139849U CN203139849U CN 201220625011 CN201220625011U CN203139849U CN 203139849 U CN203139849 U CN 203139849U CN 201220625011 CN201220625011 CN 201220625011 CN 201220625011 U CN201220625011 U CN 201220625011U CN 203139849 U CN203139849 U CN 203139849U
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- 239000000428 dust Substances 0.000 title claims abstract description 63
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 title claims abstract description 23
- 229910052938 sodium sulfate Inorganic materials 0.000 title claims abstract description 20
- 235000011152 sodium sulphate Nutrition 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 79
- 239000000843 powder Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 239000004115 Sodium Silicate Substances 0.000 claims 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims 1
- 229910052911 sodium silicate Inorganic materials 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005406 washing Methods 0.000 abstract description 4
- 238000001914 filtration Methods 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 16
- 238000012423 maintenance Methods 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 229910000975 Carbon steel Inorganic materials 0.000 description 3
- 239000010962 carbon steel Substances 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- Separation Of Particles Using Liquids (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种元明粉生产和包装过程中扬尘点的湿式除尘和回收利用设备,即通过水浴洗涤含尘气体,达到粉与气分离的效果,改善了扬尘点的工作环境。 The utility model relates to a wet-type dedusting and recycling equipment for dust-raising points during the production and packaging of Yuanming powder, which washes the dust-containing gas through a water bath to achieve the effect of separating powder and gas, and improves the working environment of the dust-raising points. the
背景技术 Background technique
中国是最大的元明粉出口国,我国元明粉在全球享有很高的名誉,随着近几年来的经济发展,“十五”期间,中国元明粉的产量平均增幅20%,根据“十一五”的发展规划,重化工产业依然是发展的重点之一,元明粉作为基础化工原料,在各应用领域,也将迎来大发展。据原化工部对1995-2020年化工原料矿需求预测,今后5到10年中,我国元明粉需求仍会10-15%的强势增长势头,其中2006-2010年元明粉总需求量约5500万吨,年平均1100万吨,2010年需求量预测达到1440万吨,年需求量保持约15%增长速度。 China is the largest exporter of sodium bicarbonate, and my country's sodium bicarbonate enjoys a high reputation in the world. With the economic development in recent years, during the "Tenth Five-Year Plan" period, the output of Chinese sodium bicarbonate increased by an average of 20%. According to " According to the development plan of the Eleventh Five-Year Plan, the heavy chemical industry is still one of the key points of development. As a basic chemical raw material, sodium sulfate will also usher in great development in various application fields. According to the former Ministry of Chemical Industry's forecast of the demand for chemical raw materials from 1995 to 2020, in the next 5 to 10 years, the demand for sodium sulfate in my country will still have a strong growth momentum of 10-15%. Among them, the total demand for sodium sulfate in 2006-2010 is about 55 million tons, with an annual average of 11 million tons. The demand in 2010 is predicted to reach 14.4 million tons, and the annual demand will maintain a growth rate of about 15%. the
元明粉在生产和包装过程中存在扬尘点且分布较散,为了降低扬尘点的粉尘量,改善工人工作环境,需要增加除尘设备。市面上现有的除尘设备,材质基本是碳钢和不锈钢,而且基本是在大型的除尘场所应用。元明粉生产和包装过程中存在扬尘点且分布较散,为了降低扬尘点的粉尘量,改善工人工作环境,需要增加除尘设备。市面上现有的除尘设备,材质基本是碳钢和不锈钢,而且基本是在大型的除尘场所应用。如果采用碳钢的除尘设备,则由于元明粉的腐蚀作用,设备更换频繁导致后续的维修成本很高。如果采用不锈钢则成本高、资金投入量大,所以需要制造一种简易有效价廉的除尘装置解决现有扬尘点的粉尘问题。 There are dust spots in the production and packaging process of sodium sulfate and the distribution is relatively scattered. In order to reduce the amount of dust at the dust spots and improve the working environment of workers, it is necessary to increase dust removal equipment. The existing dust removal equipment on the market is basically made of carbon steel and stainless steel, and it is basically used in large dust removal places. There are dust spots in the production and packaging process of sodium sulfate and the distribution is relatively scattered. In order to reduce the amount of dust at the dust spots and improve the working environment of workers, it is necessary to increase dust removal equipment. The existing dust removal equipment on the market is basically made of carbon steel and stainless steel, and it is basically used in large dust removal places. If carbon steel dust removal equipment is used, due to the corrosion of sodium sulfate, frequent equipment replacement will result in high follow-up maintenance costs. If stainless steel is used, the cost is high and the capital investment is large, so it is necessary to manufacture a simple, effective and cheap dust removal device to solve the dust problem at the existing dust raising point. the
有关工业上除尘装置的报道较多,我们通过检索,未能检索到关于元明粉生产过程的除尘文献,但是矿山、冶金、水泥等行业含尘气体的湿式除尘装置还是有一些报道,例如: There are many reports on dust removal devices in industry. We searched and failed to retrieve dust removal literature on the production process of sodium sulfate, but there are still some reports on wet dust removal devices for dusty gases in mining, metallurgy, cement and other industries, for example:
1、中国专利,申请号:201020672845.2申请日:2010.12.22名称:一种湿式除尘装置申请(专利权)人:居琴;地址:江苏省常州市新北区春江镇河西村63号;发明人:居琴;摘要:该实用新型涉及一种适用于矿山、冶金、水泥等行业含尘气体的湿式除尘装置,包括具有上端盖的圆筒形除尘壳体以及设置在圆筒形除尘壳体内的多个过滤网,圆筒形除尘壳体的下端侧壁设有废气进入管,上端盖设有净气排出口,多个过滤网上下的设置在除尘壳体内,每个过滤网由设置在除尘壳体内壁的限位台阶进行限位,位于除尘壳体内最下方的过滤网下方设有喷雾装置,所述净气排出口处设有抽风机。 1. Chinese patent, application number: 201020672845.2 Application date: 2010.12.22 Name: A wet dust removal device applicant (patent) person: Juqin; address: No. 63, Hexi Village, Chunjiang Town, Xinbei District, Changzhou City, Jiangsu Province; inventor: Juqin; Abstract: This utility model relates to a wet dedusting device suitable for dust-containing gas in mining, metallurgy, cement and other industries, including a cylindrical dust-removing shell with an upper end cover and multiple A filter screen, the lower side wall of the cylindrical dust removal shell is provided with a waste gas inlet pipe, and the upper end cover is provided with a clean air discharge port. The position is limited by the limit steps on the wall of the body, a spray device is provided under the bottom filter screen in the dust removal housing, and an exhaust fan is provided at the outlet of the clean air. the
2、中国专利,申请号:201210053549.8申请日:2012.03.01名称:一种湿式除尘装置申请人:陈维金地址:广东省汕头市公信路中侨园11幢802房;发明人:陈维金;陈永生;吴亚宜;摘要:一种湿式除尘装置,包括一箱体,箱体通过一隔板分为上下两腔室,下腔室中设有蓄水池和入风口,上腔室设有出风口;蓄水池的一侧通过扫尘插板相截隔形成一排尘室,排尘室包括蓄水池的溢流口和排水口;入风口处连接一穿过蓄水池液面的螺旋风管,螺旋风管设有浸没在水中的第一出风口和接近水面位置处的第二出风口,下腔室上方还设有喷头;隔板有一通孔,通孔连接一弯管,弯管中设有填塞除尘填料的滤板,滤板上方设有喷头,弯管开口下方铺设有消声棉。 2. Chinese patent, application number: 201210053549.8 Application date: 2012.03.01 Name: A wet dust removal device Applicant: Chen Weijin Address: Room 802, Building 11, Zhongqiaoyuan, Gongxin Road, Shantou City, Guangdong Province; Inventors: Chen Weijin; Chen Yongsheng; Wu Yayi ;Abstract: A wet dust removal device, including a box, the box is divided into upper and lower chambers through a partition, the lower chamber is equipped with a water reservoir and an air inlet, and the upper chamber is equipped with an air outlet; One side of the pool is separated by a dust sweeping plate to form a dust discharge chamber, which includes the overflow port and the drain port of the reservoir; the air inlet is connected to a spiral air pipe that passes through the liquid surface of the reservoir. The spiral air duct is provided with a first air outlet submerged in water and a second air outlet near the water surface, and a nozzle is arranged above the lower chamber; There is a filter plate filled with dust-removing fillers, a nozzle is arranged above the filter plate, and sound-absorbing cotton is laid under the opening of the elbow. the
从文献中得知,湿式除尘是利用洗涤液(一般为水)与含尘气体充分接触,将尘粒洗涤下来而使气体净化的方法。这种除尘方式的效率高,除尘器结构简单,造价低,占地面积小,操作维修方便,特别适宜于处理高温、高湿、易燃、易爆的含尘气体。此外,在除尘的同时还能除去部分气态污染物。因此广泛应用于工业生产的各部门的空气污染控制与气体净化。需对洗涤后的含尘污水、污泥进行处理;处理净化含有腐蚀性的气态污染物时,洗涤水将具有一定程度的腐蚀性,设备易受腐蚀,应采取防腐措施,比一般干式除尘器的操作费用要高。 It is known from the literature that wet dust removal is a method of fully contacting the dust-containing gas with the washing liquid (generally water) to wash the dust particles and purify the gas. This dust removal method has high efficiency, simple structure, low cost, small footprint, convenient operation and maintenance, and is especially suitable for processing high temperature, high humidity, flammable and explosive dusty gases. In addition, it can also remove some gaseous pollutants while removing dust. Therefore, it is widely used in air pollution control and gas purification in various sectors of industrial production. It is necessary to treat the dusty sewage and sludge after washing; when treating and purifying corrosive gaseous pollutants, the washing water will be corrosive to a certain extent, and the equipment is susceptible to corrosion. Anti-corrosion measures should be taken, which is better than general dry dust removal The operating cost of the device is high. the
发明内容 Contents of the invention
本实用新型的目的是针对现在技术的不足而提供利用元明粉极易溶于水,以水作为除尘介质,将含尘气体中的元明粉与水接触溶于水,使含尘气体得到净化后排出的一种简易有效的湿式除尘装置,解决现有元明粉生产过程中扬尘点的粉尘问题,改善工人工作环境。 The purpose of the utility model is to solve the deficiencies in the present technology and provide the use of sodium sulfate which is very soluble in water, and use water as the dust removal medium to contact and dissolve the sodium sulfate in the dust-containing gas with water, so that the dust-containing gas can be obtained. A simple and effective wet dust removal device discharged after purification solves the problem of dust at dust points in the production process of existing sodium sulfate and improves the working environment of workers. the
为实现上述目的,本实用新型的技术方案如下: In order to achieve the above object, the technical scheme of the utility model is as follows:
元明粉生产过程的湿式除尘装置,是设在元明粉出口扬尘点的湿式除尘装置,包括吸尘喇叭口、进气管、罐体、引风机和水泵,所述的罐体中盛有水,并设有进出水口,进水口设置水位控制阀控制,在罐体下部设有排水管;罐体上部设有排气管,侧面下部设有进气管,罐体中水位淹没进气管;罐体从水面一直到排气管依次设置了伞形帽、过滤网、挡水板。 The wet dust removal device in the production process of Yuanming powder is a wet dust removal device located at the dust point of the Yuanming powder outlet, including a dust suction bell mouth, an air intake pipe, a tank, an induced draft fan and a water pump, and the tank is filled with water. , and is provided with water inlet and outlet, the water inlet is controlled by a water level control valve, and a drain pipe is provided at the lower part of the tank body; an exhaust pipe is provided at the upper part of the tank body, and an air intake pipe is provided at the lower part of the side, and the water level in the tank body submerges the air intake pipe; the tank body From the water surface to the exhaust pipe, an umbrella-shaped cap, a filter screen, and a water baffle are arranged in sequence. the
以上所述的罐体下部设置有观察孔。 The lower part of the above-mentioned tank body is provided with an observation hole. the
上述的伞形帽下设置有水泵。 A water pump is arranged under the above-mentioned umbrella cap. the
上述的罐体、进气管、排气管、进水管、排水管、挡水板、伞形帽均采用塑料材料制成。 Above-mentioned tank body, intake pipe, exhaust pipe, water inlet pipe, drain pipe, water retaining plate, umbrella-shaped cap all adopt plastic material to make. the
本实用新型与现有技术相比有如下优点: Compared with the prior art, the utility model has the following advantages:
1、设计了在元明粉生产和包装过程中扬尘点的湿式除尘和回收利用设备,通过水浴洗涤含 尘气体,达到粉与气分离的效果,改善了扬尘点的工作环境。 1. Design the wet dedusting and recycling equipment at the dusty point during the production and packaging of Yuanming powder. The dusty gas is washed by water bath to achieve the effect of separation of powder and gas, which improves the working environment of the dusty point. the
2、结构简单、零件少、制作容易、成本低、维修易,且不易腐蚀。 2. Simple structure, few parts, easy manufacture, low cost, easy maintenance, and not easy to corrode. the
3、湿式除尘装置中设置了伞形帽,且伞形帽上的水由水泵从罐体中抽上自给自足,提高除尘效率的同时节约用水。 3. An umbrella-shaped cap is installed in the wet dust removal device, and the water on the umbrella-shaped cap is pumped from the tank to be self-sufficient, which improves the dust removal efficiency and saves water. the
4、扬尘点的粉尘的元明粉,比较纯净,所以饱和含尘水可以排入公司的硝水池进行回收利用。 4. The Yuanming powder of the dust at the dust point is relatively pure, so the saturated dusty water can be discharged into the company's nitric acid pool for recycling. the
本发明的有益效果是: The beneficial effects of the present invention are:
本实用新型结构简单、能够对含尘气体进行有效的过滤,其过滤效果好,且过滤网可以拆卸下来进行维护清洗。 The utility model has a simple structure, can effectively filter the dust-containing gas, has good filtering effect, and the filter screen can be disassembled for maintenance and cleaning. the
具有结构简单、维护简便、操作简易的特点和除尘后可直接就地排放的优点,环保节能。 It has the characteristics of simple structure, easy maintenance, easy operation, and the advantages of direct on-site discharge after dust removal, which is environmentally friendly and energy-saving. the
附图说明 Description of drawings
图1为本实用新型元明粉生产和包装过程中扬尘点的湿式除尘和回收利用设备示意图。 Fig. 1 is the schematic diagram of the wet dust removal and recycling equipment at the dust raising point during the production and packaging of Yuanming powder of the present invention. the
图中序号与部件名称:1、进气管,2、罐体,3、挡水板,4、过滤网,5、排气管,6、引风机,7、进水管,8、水位控制器,9、水泵,10、伞形帽,11、排水管,12、观察孔。 Serial numbers and parts names in the figure: 1. Air intake pipe, 2. Tank body, 3. Water retaining plate, 4. Filter screen, 5. Exhaust pipe, 6. Induced fan, 7. Water inlet pipe, 8. Water level controller, 9, water pump, 10, umbrella cap, 11, drainage pipe, 12, observation hole. the
具体实施方式 Detailed ways
实施例: Example:
如图1所示,本实用新型提供了一种用于元明粉扬尘点的湿式除尘装置,由罐体2、进气管1、排气管5、进水管7、排水管11、引风机6、水泵9、挡水板3、过滤网4、伞形帽10、水位控制器8组成;其特征在于罐体2中盛有水,并设有进水管7,进水口设置水位控制器8,在罐体2下部设有排水管11;罐体上部设有排气管5,侧面下部设有进气管1,罐体2中水位淹没进气管1;罐体2从水面一直到排气管5依次设置了伞形帽10、过滤网4、挡水板3;罐体2下面设置有观察孔12;伞形帽下设置有水泵9;罐体2、进气管1、排气管5、进水管7、排水管11、挡水板3、伞形帽10均采用聚氯乙烯材料制成。 As shown in Fig. 1, the utility model provides a kind of wet dedusting device that is used for the dust raising point of Yuanming powder. , a water pump 9, a water retaining plate 3, a filter screen 4, an umbrella cap 10, and a water level controller 8; it is characterized in that the tank body 2 is filled with water, and is provided with a water inlet pipe 7, and the water inlet is provided with a water level controller 8, The lower part of the tank body 2 is provided with a drainage pipe 11; the upper part of the tank body is provided with an exhaust pipe 5, and the lower part of the side is provided with an air intake pipe 1, and the water level in the tank body 2 submerges the air intake pipe 1; the tank body 2 extends from the water surface to the exhaust pipe 5 An umbrella-shaped cap 10, a filter screen 4, and a water retaining plate 3 are arranged in sequence; an observation hole 12 is arranged below the tank body 2; a water pump 9 is arranged under the umbrella-shaped cap; Water pipe 7, drainage pipe 11, water retaining plate 3, umbrella-shaped cap 10 all adopt polyvinyl chloride material to make. the
工作原理: working principle:
元明粉扬尘点所产生的粉尘被引风机6从进气管1抽入,并送到罐体2中的水面下,罐体2中的水在含尘气体的作用下,激起浪花和水雾,使元明粉与水充分接触并扩散溶解在水中,如果水中元明粉溶解饱和则元明粉以沉淀的形式沉降在罐体2底部。从水层中逃逸出来的含 尘气体则继续通过伞形帽10上的水膜和过滤网4继续过滤,过滤后的气体经过挡水板3后从排气管5排出。 The dust generated by the dust-flying point of Yuanming powder is sucked in by the induced draft fan 6 from the air inlet pipe 1, and sent to the water surface in the tank body 2, and the water in the tank body 2, under the action of the dust-containing gas, arouses waves and water Fog, make sodium sulfate fully contact with water and diffuse and dissolve in water, if sodium sulfate dissolves saturated in water then sodium sulfate settles in the bottom of tank body 2 with the form of precipitation. The dusty gas escaping from the water layer continues to filter through the water film on the umbrella cap 10 and the filter screen 4, and the filtered gas is discharged from the exhaust pipe 5 after passing through the water retaining plate 3. the
伞形帽10上的水膜由水泵9从罐体2中抽上形成的,经过吸尘后又落入罐体中,自给自足,节约用水,同时提高了除尘的效率。 The water film on the umbrella-shaped cap 10 is formed by the water pump 9 from the tank body 2, and falls into the tank body after vacuuming, which is self-sufficient, saves water, and improves the efficiency of dust removal simultaneously. the
当从观察孔12中观察到罐体中有沉降时说明水溶液中的元明粉已经饱和,即可以打开排水阀将饱和的元明粉水溶液排入硝水池进行再回收利用。进水管7上设置有水位控制器8,当罐体中的水位低于一定的水位时,会自动打开阀门进行补水。 When it is observed from the observation hole 12 that there is sedimentation in the tank body, it shows that the sodium sulfate in the aqueous solution is saturated, that is, the drain valve can be opened and the saturated sodium sulfate aqueous solution is discharged into the nitrification pool for recycling. Water inlet pipe 7 is provided with water level controller 8, when the water level in the tank body is lower than certain water level, can open valve automatically and replenish water. the
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108692382A (en) * | 2018-04-21 | 2018-10-23 | 芜湖致新信息科技有限公司 | A kind of air cleaning unit |
| CN109589731A (en) * | 2018-12-14 | 2019-04-09 | 王永 | A kind of intelligent dust collector |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108692382A (en) * | 2018-04-21 | 2018-10-23 | 芜湖致新信息科技有限公司 | A kind of air cleaning unit |
| CN109589731A (en) * | 2018-12-14 | 2019-04-09 | 王永 | A kind of intelligent dust collector |
| CN109589731B (en) * | 2018-12-14 | 2021-03-12 | 苏州吴越合成消防科技有限公司 | Intelligent dust removal device |
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