CN203134416U - A cold-resistant mining high-voltage rubber-sheath flexible cable - Google Patents

A cold-resistant mining high-voltage rubber-sheath flexible cable Download PDF

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CN203134416U
CN203134416U CN2013200413715U CN201320041371U CN203134416U CN 203134416 U CN203134416 U CN 203134416U CN 2013200413715 U CN2013200413715 U CN 2013200413715U CN 201320041371 U CN201320041371 U CN 201320041371U CN 203134416 U CN203134416 U CN 203134416U
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core
cold
cable
flexible cable
voltage
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孙作义
王飞
汪光亮
孙桂美
吴旗
赵连云
张鹏飞
杨静
马红亮
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YANKUANG GROUP TANGCUN INDUSTRIAL Co Ltd
Yankuang Group Corp Ltd
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YANKUANG GROUP TANGCUN INDUSTRIAL Co Ltd
Yankuang Group Corp Ltd
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Abstract

本实用新型涉及一种电缆,更具体的讲是一种耐寒矿用高压橡套软电缆,其包括设置在外护套内的主线芯、辅助线芯和加强线芯,电缆由内到外依次为加强线芯、主线芯、内护套、半导电阻水层Ⅰ、辅助线芯、半导电阻水层Ⅱ和外护套,所述主线芯有内到外依次由导体、半导电胶布带、共挤层和镀锡铜丝编织层,本实用新型的有益效果是:矿用电缆产品,适用于额定电压8.7/15kV及以下露天矿及地下煤矿,用乙丙橡皮作为电缆的绝缘材料,用氯化聚乙烯橡皮作为电缆的护套材料的高压橡套软电缆,具有耐寒、防油、阻燃等特殊要求的移动电器用连接电缆。

Figure 201320041371

The utility model relates to a cable, more specifically a cold-resistant high-voltage rubber-sheathed soft cable for mines, which includes a main core, an auxiliary core and a reinforced core arranged in an outer sheath, and the cable is in turn from the inside to the outside. Reinforced wire core, main wire core, inner sheath, semi-conductive resistance water layer I, auxiliary wire core, semi-conductive resistance water layer II and outer sheath, the main wire core is sequentially composed of conductor, semi-conductive tape, Co-extrusion layer and tinned copper wire braiding layer, the beneficial effect of the utility model is: mine cable products are suitable for open-pit mines and underground coal mines with a rated voltage of 8.7/15kV and below, and ethylene-propylene rubber is used as the insulating material of the cable. Chlorinated polyethylene rubber is used as a high-voltage rubber-sheathed flexible cable as the sheath material of the cable, and a connecting cable for mobile electrical appliances with special requirements such as cold resistance, oil resistance, and flame retardancy.

Figure 201320041371

Description

一种耐寒矿用高压橡套软电缆A cold-resistant high-voltage rubber-sheathed flexible cable for mining

技术领域 technical field

本实用新型涉及一种电缆,更具体的讲是一种耐寒矿用高压橡套软电缆。 The utility model relates to a cable, in particular to a cold-resistant high-voltage rubber-sheathed soft cable for mining.

背景技术 Background technique

矿用电缆是指煤矿开采工业上用的地面设备和井下设备用电线电缆产品,其中包括采煤机、运输机上的通信、照明与信号设备用电缆,以及电钻电缆、帽灯电线和移动变电站用的电源电缆等。随着社会不断向前发展,用户对电缆性能要求也越来越高,对野外用高压电力电缆要求也一样,要求也是越来越高,因为野外的环境较为恶劣,比如北方的冬季温度一般在零下四五十度,还有就是野外移动用高压软电缆要求有良好的移动特性,经常频繁的碰撞以及拉扯,所以该电缆必须具有耐寒、耐撕磨、抗拉等特性。传统的矿用电缆电压低、抗拉强度低、使用寿命短、也不能满足耐寒环境的要求。 Mining cables refer to wire and cable products for ground equipment and underground equipment used in the coal mining industry, including cables for communication, lighting and signal equipment on coal shearers and conveyors, as well as cables for electric drills, cap lamp wires and mobile substations. power cables etc. With the continuous development of society, users have higher and higher requirements for cable performance, and the requirements for high-voltage power cables used in the field are also higher and higher, because the environment in the field is relatively harsh, such as the winter temperature in the north. Forty to fifty degrees below zero, and the high-voltage flexible cable for field movement requires good movement characteristics, frequent collisions and pulls, so the cable must have characteristics such as cold resistance, tear resistance, and tensile resistance. Traditional mining cables have low voltage, low tensile strength, short service life, and cannot meet the requirements of cold-resistant environments.

发明内容 Contents of the invention

针对以上不足,本实用新型提供了一种耐寒矿用高压橡套软电缆。 Aiming at the above deficiencies, the utility model provides a cold-resistant mine high-voltage rubber-sheathed flexible cable.

一种耐寒矿用高压橡套软电缆,包括设置在外护套内的主线芯、辅助线芯和加强线芯,电缆由内到外依次为加强线芯、主线芯、内护套、半导电阻水层Ⅰ、辅助线芯、半导电阻水层Ⅱ和外护套,所述主线芯有内到外依次由导体、半导电胶布带、共挤层和镀锡铜丝编织层。 A cold-resistant high-voltage rubber-sheathed flexible cable for mines, including a main core, an auxiliary core and a reinforced core arranged in an outer sheath. Water layer I, auxiliary wire core, semi-conductive resistance water layer II and outer sheath, the main wire core has a conductor, a semi-conductive tape, a co-extruded layer and a tinned copper wire braided layer from inside to outside.

上述镀锡铜丝编织兼做地线。 The above-mentioned tinned copper wire braid also serves as the ground wire.

上述辅助线芯由镀锡铜丝绞合而成,辅助线芯有时作监视线芯用,其作用是与电缆的接地线芯一起构成监视回路,以实现对接地系统完整性的连续监视,当发生系统短路故障时同时起到泄流的作用。在辅助线芯内、外层分别绕包半导电阻水层Ⅰ、半导电阻水层Ⅱ,以提高电缆径向阻水效果。 The above-mentioned auxiliary wire core is twisted by tinned copper wire, and the auxiliary wire core is sometimes used as a monitoring wire core. In the event of a system short-circuit fault, it also acts as a drain. The inner and outer layers of the auxiliary core are respectively wrapped with semi-conductive resistance water layer I and semi-conductive resistance water layer II to improve the radial water resistance effect of the cable.

上述加强线芯是芳纶加强线芯。 The above-mentioned reinforced wire core is an aramid fiber reinforced wire core.

上述共挤层为导体屏蔽层、绝缘层、绝缘屏蔽层。 The above-mentioned co-extrusion layer is a conductor shielding layer, an insulating layer, and an insulating shielding layer.

上述绝缘层为乙丙胶绝缘层,目前,国内橡套电缆额定电压等级最高为8.7/10 kV,而高压金属屏蔽橡套软电缆的额定电压则为8.7 /15 kV,这就对电缆的绝缘层提出了更高的要求,即要求橡胶绝缘料中杂质含量尽量少,选用了乙丙橡胶绝缘用于高电压等级的电缆绝缘,乙丙橡胶的电气性能和耐高低温性能均较好,能满足高压电缆的使用要求以保证成品电缆经受交流50 Hz、40KV 电压试验5 min 电缆不击穿。 The above insulation layer is ethylene propylene rubber insulation layer. At present, the rated voltage level of domestic rubber-sheathed cables is up to 8.7/10 kV, while the rated voltage of high-voltage metal-shielded rubber-sheathed flexible cables is 8.7 /15 kV, which affects the insulation of cables. The layer puts forward higher requirements, that is, the impurity content in the rubber insulating material is required to be as small as possible. Ethylene-propylene rubber insulation is used for high-voltage cable insulation. Ethylene-propylene rubber has good electrical properties and high and low temperature resistance. Meet the requirements for the use of high-voltage cables to ensure that the finished cables withstand AC 50 Hz, 40KV voltage test for 5 minutes without breakdown.

上述绝缘屏蔽层是由乙烯-醋酸乙烯共聚物和炭黑组成的半导电层。 The above insulating shielding layer is a semiconductive layer composed of ethylene-vinyl acetate copolymer and carbon black.

上述外护套采用氯化聚乙烯橡皮。 The above outer sheath is made of chlorinated polyethylene rubber.

上述外护套内添加有耐寒材料。 Cold-resistant materials are added in the outer sheath.

上述耐寒材料为邻苯二甲酸二辛脂(简称DOP)和/或石蜡油。 The above-mentioned cold-resistant material is dioctyl phthalate (abbreviated as DOP) and/or paraffin oil.

上述主线芯为3根。 The above-mentioned main wire cores are 3 pieces.

本实用新型的有益效果是:矿用电缆产品,适用于额定电压8.7/15kV及以下露天矿及地下煤矿,用乙丙橡皮作为电缆的绝缘材料,用氯化聚乙烯橡皮作为电缆的护套材料的高压橡套软电缆,具有耐寒、防油、阻燃等特殊要求的移动电器用连接电缆。 The beneficial effects of the utility model are: mine cable products are suitable for open-pit mines and underground coal mines with a rated voltage of 8.7/15kV and below, use ethylene-propylene rubber as the insulating material of the cable, and use chlorinated polyethylene rubber as the sheath material of the cable High-voltage rubber-sheathed flexible cables, connecting cables for mobile electrical appliances with special requirements such as cold resistance, oil resistance, and flame retardancy.

附图说明 Description of drawings

图1为本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;

图中:1-导体,2-半导电胶布带,3-导体屏蔽层,4-绝缘层,5-绝缘屏蔽层,6-镀锡铜丝编织层,7-加强线芯,8-辅助线芯,9-半导电阻水层Ⅰ,10-半导电阻水层Ⅱ,11-内护套,12-外护套。 In the figure: 1-conductor, 2-semiconductive tape, 3-conductor shielding layer, 4-insulating layer, 5-insulating shielding layer, 6-tinned copper wire braiding layer, 7-strengthening core, 8-auxiliary wire Core, 9-semiconductive resistance water layer I, 10-semiconductive resistance water layer II, 11-inner sheath, 12-outer sheath.

具体实施方式 Detailed ways

下面结合附图和具体实施例对本实用新型做进一步说明,以便本领域技术人员可以更好的了解本实用新型,但并不因此限制本实用新型。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the utility model, but the utility model is not limited thereby.

一种耐寒矿用高压橡套软电缆,包括设置在外护套12内的主线芯、辅助线芯8和加强线芯7,电缆由内到外依次为加强线芯7、主线芯,主线芯为3根、内护套11、半导电阻水层Ⅰ9、辅助线芯8、半导电阻水层Ⅱ10和外护套12,所述主线芯有内到外依次由导体1、半导电胶布带1、共挤层和镀锡铜丝编织层6,镀锡铜丝编织兼做地线。 A cold-resistant high-voltage rubber-sheathed flexible cable for mining, including a main core, an auxiliary core 8 and a reinforced core 7 arranged in an outer sheath 12, the cable is the reinforced core 7 and the main core from the inside to the outside, and the main core is 3 wires, inner sheath 11, semi-conductive resistance water layer I9, auxiliary core 8, semi-conductive resistance water layer II10 and outer sheath 12, the main core is sequentially composed of conductor 1 and semi-conductive tape 1 from inside to outside , Co-extrusion layer and tinned copper wire braid 6, tinned copper wire braid double as ground wire.

上述辅助线芯8由镀锡铜丝绞合而成。 The above-mentioned auxiliary wire core 8 is formed by twisting tinned copper wires.

上述加强线芯7是芳纶加强线芯。 The above-mentioned reinforced wire core 7 is an aramid fiber reinforced wire core.

上述共挤层为导体屏蔽层3、绝缘层4、绝缘屏蔽层5。 The above-mentioned co-extruded layers are conductor shielding layer 3 , insulating layer 4 and insulating shielding layer 5 .

上述绝缘层4为乙丙胶绝缘层。 The above-mentioned insulating layer 4 is an insulating layer of ethylene-propylene rubber.

上述绝缘屏蔽层5是由乙烯-醋酸乙烯共聚物和炭黑组成的半导电层。 The insulating shielding layer 5 is a semiconductive layer composed of ethylene-vinyl acetate copolymer and carbon black.

上述外护套12采用氯化聚乙烯橡皮。 Above-mentioned outer sheath 12 adopts chlorinated polyethylene rubber.

上述外护套12内添加有耐寒材料。 Cold-resistant materials are added inside the outer sheath 12 .

上述耐寒材料邻苯二甲酸二辛脂(简称DOP)和石蜡油。 The above-mentioned cold-resistant materials include dioctyl phthalate (DOP for short) and paraffin oil.

Claims (7)

1. cold-resistant mining high-voltage rubber sleeve flexible cable, comprise the master core, auxiliary core and the reinforced core that are arranged in the oversheath, it is characterized in that: described cable is followed successively by reinforced core, master core, inner sheath, semiconductive water blocking layer I, auxiliary core, semiconductive water blocking layer II and oversheath from inside to outside, arrives outward successively by conductor, semi-conductive adhesive strap, coextruded layer and tincopper fuse wire braided armor in described master core has.
2. a kind of cold-resistant mining high-voltage rubber sleeve flexible cable according to claim 1, it is characterized in that: described auxiliary core forms by tinned copper wire is stranded.
3. a kind of cold-resistant mining high-voltage rubber sleeve flexible cable according to claim 1, it is characterized in that: described reinforced core is the aramid fiber reinforced core.
4. a kind of cold-resistant mining high-voltage rubber sleeve flexible cable according to claim 1, it is characterized in that: described coextruded layer is conductor shield, insulating barrier, insulation screen.
5. a kind of cold-resistant mining high-voltage rubber sleeve flexible cable according to claim 4, it is characterized in that: described insulating barrier is the second third glue insulating barrier.
6. a kind of cold-resistant mining high-voltage rubber sleeve flexible cable according to claim 1 is characterized in that: described oversheath employing haloflex rubber.
7. a kind of cold-resistant mining high-voltage rubber sleeve flexible cable according to claim 1, it is characterized in that: described master core is 3.
CN2013200413715U 2013-01-25 2013-01-25 A cold-resistant mining high-voltage rubber-sheath flexible cable Expired - Fee Related CN203134416U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106409414A (en) * 2016-11-11 2017-02-15 樊英华 A cable with steel tape protection
CN107887071A (en) * 2017-11-16 2018-04-06 中天科技装备电缆有限公司 Ship and maritime platform are with frequency conversion propulsion system composite rope

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106409414A (en) * 2016-11-11 2017-02-15 樊英华 A cable with steel tape protection
CN107887071A (en) * 2017-11-16 2018-04-06 中天科技装备电缆有限公司 Ship and maritime platform are with frequency conversion propulsion system composite rope

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Granted publication date: 20130814

Termination date: 20220125