CN203119698U - Motor heat radiation structure - Google Patents
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- 230000017525 heat dissipation Effects 0.000 description 7
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Abstract
Description
技术领域technical field
本实用新型是一种马达散热结构,详而言之为一种有效增加马达散热的效率以及内部空间的使用,即为一种实用性极佳的实用新型。The utility model is a heat dissipation structure for a motor. Specifically, it effectively increases the heat dissipation efficiency of the motor and the use of the internal space, and is a utility model with excellent practicability.
背景技术Background technique
随着工业科技的起飞,许多机器的运作核心皆来自于马达,一般传统的马达的正式名称又称为电动机,电动机的用途众多,大至重型工业,小至小型玩具皆有其踪迹,在不同的环境下部会选择不同类型的电动机使用,例如电风扇、电动玩具车(船)、升降机(电梯)及以电力推动的交通工具,例如地下铁路、电车汽车、喷射机及直升机的起动马达(starter motor)、工厂与大卖场的运输带、公交车上的电动自动门等,可见电动机在现代占有极重要的地位。With the take-off of industrial technology, the operation core of many machines comes from motors. Generally, the official name of traditional motors is also called electric motors. Electric motors have many uses, ranging from heavy industries to small toys. The lower part of the environment will choose different types of motors, such as electric fans, electric toy cars (boats), lifts (elevators) and vehicles driven by electricity, such as starter motors for underground railways, tram cars, jets and helicopters. motor), conveyor belts in factories and hypermarkets, electric automatic doors on buses, etc., it can be seen that motors play an extremely important role in modern times.
传统的基本结构来说,其组成主要由定子(Stator)、转子(Rotor)与轴承所构成,其定子在空间中静止不动,转子则在轴承周侧转动,并由轴承支撑,而定子与转子之间会有一定空气间隙(气隙),以确保转子能自由转动,又在机壳(场轭)的使用上需要用高导磁系数材料制成来当作磁路所使用,然而,在马达在行运转时,因快速的转动会产生摩擦热能与电能,长时间的运作下,容易因马达内部的工作环境温度过高而造成内部机构的坏损,故,马达必须具备有排风功能来导引内部的温度,以确保马达内部机构的运作顺畅,以及使用的寿命。In terms of the traditional basic structure, its composition is mainly composed of a stator (Stator), a rotor (Rotor) and a bearing. The stator is stationary in space, and the rotor rotates around the bearing and is supported by the bearing. The stator and There will be a certain air gap (air gap) between the rotors to ensure that the rotor can rotate freely, and the use of the casing (field yoke) needs to be made of high magnetic permeability materials to be used as a magnetic circuit. However, When the motor is running, the rapid rotation will generate frictional heat and electric energy. Under long-term operation, the internal mechanism may be easily damaged due to the high temperature of the working environment inside the motor. Therefore, the motor must have an exhaust The function guides the internal temperature to ensure the smooth operation of the internal mechanism of the motor and the service life.
一般马达在散热的系统上,大多是采用了风扇的设置,利用风扇的旋转将马达内部的高温吹散,但是,许多马达会在机壳两侧中的其中一侧制作成网格状,而风扇则设置相邻于机壳具有网格状的一侧,借此吸取外界冷空气,以吹出冷空气来降低高温,风扇在此种设置上,尚具有缺点,当风扇旋转运作时,因风扇较靠近于机壳的网格处而远离具有高温的零件,以致于风扇抽取外界的冷空气后,因距离较长而使冷空气无法有效导流至马达的机体内部,进而造成马达内部温度无法有效下降,最后导敏零件的烧毁等。故,相关业者必须加以改良,才可符合社会大众所需的使用。Generally, in the heat dissipation system of motors, fan settings are mostly used, and the high temperature inside the motor is blown away by the rotation of the fan. However, many motors are made into a grid on one of the two sides of the casing, while The fan is set adjacent to the grid-shaped side of the casing, so as to absorb the cold air from the outside and blow out the cold air to reduce the high temperature. The fan still has disadvantages in this setting. When the fan rotates, the fan will It is closer to the grid of the casing and far away from the parts with high temperature, so that after the fan draws the cold air from the outside, due to the long distance, the cold air cannot be effectively guided to the inside of the motor body, and the internal temperature of the motor cannot be maintained. Effective decline, burnout of the last sensitive parts, etc. Therefore, relevant operators must make improvements in order to meet the needs of the public.
有鉴于上述所说马达的散热系统的缺点,本发明人经过不断的思考,以及利用许多时间投入研究相关知识,并加以比较各项优劣,且进行相关产品的研究与开发,并历经多次实验与测试,而终于推出一种『马达散热结构』,即为改善上述所说明的缺点,以符合大众所需使用。In view of the above-mentioned shortcomings of the heat dissipation system of the motor, the inventor has been thinking continuously, and spent a lot of time investing in research related knowledge, and compared the advantages and disadvantages of each, and carried out research and development of related products, and experienced many times After experiments and tests, a "motor heat dissipation structure" was finally released, which is to improve the above-mentioned shortcomings and meet the needs of the public.
实用新型内容Utility model content
本实用新型所要解决的主要技术问题在于,克服现有技术存在的风扇所装设的位置较靠近于机壳的网格处而远离据高温的零件,使风扇的旋转在吸风时,外界空气无法有效传递至高温零件处,而造成马达内部的高温无法下降的缺点,而提供一种马达散热结构,其马达内部的零件具有较低温的工作环境,以增加马达的使用的寿命。The main technical problem to be solved by the utility model is to overcome that the position of the fan installed in the prior art is closer to the grid of the casing and far away from the high-temperature parts, so that the rotation of the fan sucks the wind and the outside air It cannot be effectively transmitted to high-temperature parts, resulting in the disadvantage that the high temperature inside the motor cannot be reduced, and a motor heat dissipation structure is provided, and the parts inside the motor have a lower temperature working environment to increase the service life of the motor.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种马达散热结构,其包括有一外壳总成及一组设于外壳总成内的驱动组件,其中:该外壳总成由前端至尾端包括有一前出风盖、一导风盖、一壳身及一尾封盖,而该前出风盖叠设于导风盖,且于对应导风盖的一侧内凹有一容槽,又该前出风盖周侧环设有数个与容槽连通并呈间距设置的排风孔;A motor cooling structure, which includes a casing assembly and a set of drive components arranged in the casing assembly, wherein: the casing assembly includes a front air outlet cover, an air guide cover, and a casing from the front end to the tail end. body and a tail cover, and the front air outlet cover is stacked on the air guide cover, and there is a recessed groove on one side of the corresponding air guide cover, and the front air outlet cover is provided with several and accommodating grooves Exhaust holes that are connected and arranged at intervals;
该导风盖叠设于壳身的一端,而该导风盖对应前出风盖的一侧贯穿有数个导风孔及一套孔,且各导风孔绕设于套孔周侧;该壳身有一由导风盖方向朝尾封盖方向贯穿的容置通道,且于该壳身周侧开设有数个入风孔;The air guide cover is stacked on one end of the shell body, and the side of the air guide cover corresponding to the front air outlet cover has several air guide holes and a set of holes, and each air guide hole is arranged around the casing hole; The shell body has an accommodating passage running from the direction of the wind guide cover to the direction of the tail cover, and several air inlet holes are opened around the shell body;
该尾封盖组设于壳身的另一端,并遮盖壳身的容置通道;该驱动组件包括有一转子驱轴及一风扇轮盘,该转子驱轴容设于壳身的容置通道内,且转子驱轴两端各延伸有一轴杆,而于转子驱轴前端的轴杆穿设套孔,又于后端的轴杆则枢组于尾封盖;The tail cover is set on the other end of the shell body and covers the accommodation channel of the shell body; the drive assembly includes a rotor drive shaft and a fan disc, and the rotor drive shaft is accommodated in the accommodation channel of the shell body , and a shaft extends from both ends of the rotor drive shaft, and the shaft at the front end of the rotor drive shaft is pierced with a sleeve hole, and the shaft at the rear end is pivoted to the tail cover;
该风扇轮盘枢设于转子驱轴的前端轴杆,且容置于前出风盖的容槽内,而风扇轮盘进一步包括有一导风段,又该导风段设有数个间距设置的扇叶,各扇叶导引壳身内的气流,并由各扇叶间的间隙朝排风孔排出。The fan disc is pivotally arranged on the front shaft of the rotor drive shaft, and is accommodated in the slot of the front air outlet cover, and the fan disc further includes an air guide section, and the air guide section is provided with several intervals. Fan blades, each fan blade guides the airflow in the shell body, and is discharged toward the air exhaust hole through the gap between each fan blade.
本实用新型窗抵块结构进一步包括有下列技术特征:The window block structure of the utility model further includes the following technical features:
该风扇轮盘进一步包括有一朝前出风盖延伸于导风段一端的啮齿段,而另设有一组孔贯穿啮齿段与导风段中心,该转子驱轴的前端轴杆穿设于组孔内,并于该啮齿段的组孔内壁环设有数个并排设置的齿条,且各齿条由导风段朝前出风盖方向轴向设置,又另设有一齿盘组设于啮齿段的组孔内,并与各齿条相互啮合。The fan disc further includes a toothed section extending from one end of the air guide section toward the front air outlet cover, and a set of holes are provided to run through the center of the toothed section and the air guide section, and the front shaft rod of the rotor drive shaft passes through the set of holes Inside, several racks are arranged side by side on the inner wall ring of the group hole of the gear section, and each rack is arranged axially from the air guide section toward the front air outlet cover, and a toothed plate is arranged on the group of the gear section holes and mesh with each rack.
进一步另设有一加压组件插设于前出风盖叠设于导风盖的相反端。A pressurizing component is further provided to be inserted in the front air outlet cover and stacked on the opposite end of the air guide cover.
进一步于导风段的组孔内壁凸设有一凸肋,而该转子驱轴前端的轴杆对应凸肋凹设有一缺槽。Further, a convex rib is protruded on the inner wall of the group hole of the air guide section, and a notch is recessed on the shaft rod at the front end of the rotor drive shaft corresponding to the convex rib.
该转子驱轴进一步具有数个呈放射状设置的导片,且于各导片间形成有一导流槽道。The rotor drive shaft further has several radially arranged guide vanes, and a guide channel is formed between each guide vane.
进一步于壳身的容槽内设有二支撑杆,该二支撑杆相互对应设置,且各支撑杆的一端插组于导风盖,另一端则插组于尾封盖。Further, two support rods are arranged in the housing body, and the two support rods are arranged corresponding to each other, and one end of each support rod is inserted into the wind guide cover, and the other end is inserted into the tail cover.
该壳身的容槽内壁对应该二支撑杆凹设有相同数量的槽道,各支撑杆容设于相对应的槽道内。The inner wall of the housing body is provided with the same number of grooves corresponding to the two supporting rods, and each supporting rod is accommodated in the corresponding grooves.
本实用新型的有益效果是,其马达内部的零件具有较低温的工作环境,以增加马达的使用的寿命。The beneficial effect of the utility model is that the internal parts of the motor have a relatively low temperature working environment, so as to increase the service life of the motor.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型立体示意图。Fig. 1 is a three-dimensional schematic diagram of the utility model.
图2是本实用新型另一角度立体示意图。Fig. 2 is a three-dimensional schematic diagram of another angle of the utility model.
图3是本实用新型立体分解示意图。Fig. 3 is a three-dimensional exploded schematic view of the utility model.
图4是本实用新型风扇轮盘的另一角度立体示意图。FIG. 4 is a schematic perspective view of another angle of the fan disc of the present invention.
图5是图1所示的AA线段剖面示意图。FIG. 5 is a schematic cross-sectional view of line AA shown in FIG. 1 .
图6是图1所示的BB线段剖面示意图。FIG. 6 is a schematic cross-sectional view of line BB shown in FIG. 1 .
图中标号说明:Explanation of symbols in the figure:
1外壳总成 前出风盖111 Shell assembly Front
111容槽 112排风孔111
12导风盖 121导风孔12
122套孔 13壳身122 sets of
131容置通道 132入风孔131 Accommodating
133槽道 14尾封盖133
2动组件2 moving components
21转子驱轴 211轴杆21
2111缺槽 212导片2111 lack of
213导流槽道 22风扇轮盘213 diversion channel 22 fan wheel
221导风段 222扇叶221
223啮齿段 2231齿条223 gear section 2231 rack
224组孔 2241凸肋224 groups of
3齿盘 31插孔3 teeth plate 31 jacks
4加压组件 41插销4 pressurized components 41 pins
5支撑杆5 support rods
具体实施方式Detailed ways
以下是以较佳实施型态说明,且并非对本实用新型作任何形式上的限制,参阅图1至图4所示,本实用新型一种马达散热结构,其包括有一外壳总成1及一组设于外壳总成1内的驱动组件2,其中:The following is a description of the preferred implementation mode, and does not limit the utility model in any form. Referring to Figures 1 to 4, a motor heat dissipation structure of the utility model includes a housing assembly 1 and a set of The driving assembly 2 arranged in the shell assembly 1, wherein:
该外壳总成1由前端至尾端包括有一前出风盖11、一导风盖12、一壳身13及一尾封盖14,而该前出风盖11叠设于导风盖12,且于对应导风盖12的一侧内凹有一容槽111,又该前出风盖11周侧环设有数个与容槽111连通并呈间距设置的排风孔112;The shell assembly 1 includes a front
该导风盖12叠设于壳身13的一端且呈圆柱状,而该导风盖12对应前出风盖11的一侧贯穿有数个导风孔121及一套孔122,且各导风孔121绕设于套孔122周侧;The
该壳身13呈圆柱体,且设有一由导风盖12方向朝尾封盖14方向贯穿的容置通道131,且于该壳身13周侧开设有数个入风孔132;该尾封盖14组设于壳身13的另一端,并遮盖壳身13的容置通道131;The
该驱动组件2包括有一转子驱轴21及一风扇轮盘22,该转子驱轴21容设于壳身13的容置通道131内,且转子驱轴21两端各延伸有一轴杆211,而于转子驱轴21前端的轴杆211穿设套孔122,又于后端的轴杆211则枢组于尾封盖14;The drive assembly 2 includes a
该风扇轮盘22枢设于转子驱轴21的前端轴杆211,且容置于前出风盖11的容槽111内,而风扇轮盘22进一步包括有一导风段221,又该导风段221设有数个间距设置的扇叶222,各扇叶222导引壳身13内的风,并由各扇叶222间的间隙朝排风孔112排出(前述为本实用新型主实施例的主要技术特征)。The fan wheel 22 is pivotally mounted on the
请参阅图3与图4所示,为了使风扇轮盘22在外壳总成1内顺畅运作旋转,在风扇轮盘22的设置上,除了有导风段221外,进一步包括有一由导风段221一端朝前出风盖11延伸的啮齿段223,且风扇轮盘22中心贯设行一由啮齿段223至导风段221的组孔224,而在该啮齿段223的组孔224内孔壁上并列有数个的齿条2231,又进一步另设有一齿盘3组设于组孔224内,并与啮齿段223相互啮合,通过风扇轮盘22与齿盘3的组设关系,使外部空气于外壳总成1内部时,以确保具有高温的零件得以在恒温下运作旋转。Please refer to Fig. 3 and Fig. 4, in order to make the fan wheel 22 operate and rotate smoothly in the casing assembly 1, the setting of the fan wheel 22, in addition to the
而根据上述所说明的风扇轮盘22建构后,续请参阅图3与图4所示,再说明该风扇轮盘22与转子驱轴21间的组接设置,在该风扇轮盘22的导风段221的组孔224孔壁里进一步凸设有一凸肋2241,而在转子驱轴21前端的轴杆211另设有一缺槽2111,该风扇轮盘22套设入轴杆211,且导风段221的凸肋2241则对应缺槽2111滑设插入,借由凸肋2241与缺槽2111的设置,使得风扇轮盘22可快速且方便套设于轴杆211,并达到稳固组设的功效。After the fan disc 22 is constructed according to the above description, please refer to FIGS. A
请参阅图3所示,在转子驱轴21的旋转动作上,为了能使外界空气由壳身13的入风孔132吸入外壳总成1内,该转子驱轴21进一步具有数个呈放射状设置的导片212,且于各导片212间形成有一导流槽道213,通过转子驱轴21的旋转以及风扇轮盘22的扇叶222的动作下,可使外界空气有效由入风孔132吸入壳身13内部,并降低驱动组件2运作时所产生的高温。Please refer to FIG. 3 , during the rotation of the
综合上述外壳总成1与驱动组件2的设置后,请参阅图5所示,现于下列说明外界空气在本实用新型的流通方向:After synthesizing the settings of the above-mentioned housing assembly 1 and the drive assembly 2, please refer to Fig. 5, the flow direction of the outside air in the utility model is now explained as follows:
在驱动组件2的风扇轮盘22以及转子驱轴21的旋转动作下,因风扇轮盘22上设有扇叶222,且该风扇轮盘22为具吸力的离心风扇,因此,外界空气经由壳身13的入风孔132受风扇轮盘22吸入壳身13内,经过转子驱轴21的导片212牵引下,使空气进入导流槽道213内,而风扇轮盘22的持续转动下,再使空气山导流槽道213朝导风盖12的导风孔121排出,又排出后的空气再受风扇轮盘22的各扇叶222牵引,使各扇叶222将空气朝前出风盖11的排风孔112排出,通过风扇轮盘22的旋转,使外界空气可持续不断由入风孔132吸入,以降低外壳总成1内的驱动组件2运转时所产生的高温,并维持外壳总成1内部的温度。Under the rotation action of the fan disc 22 and the
然而,除了上述说明外,本实用新型进一步具有下列几项特征:However, in addition to the above description, the utility model further has the following features:
其一,在前出风盖11组设有导风盖12的相反端另组设有一加压组件4,该加压组件4用以提供本实用新型对外连接所需的管路使用(加压组件4的设置与用法为现有技术,因此不再加以赘述),而为了让加压组件4与驱动组件2间能相互带动,组设在啮齿段223的齿盘3进一步开设有一插孔31,而加压组件4对应插孔31则凸设有一插销41,该加压组件1借由插销41插设于插孔31内,且于加压组件4内设有能枢转的轴承,又插销41组设于轴承上,因此,风扇轮盘22与转子驱轴21的转动,带动加压组件4内轴承的同转,使其与前出风盖11相互稳固组设,并防止脱离,请参阅图3所示。One, the opposite end of the front
其二,为了让转子驱轴21在壳身13内能够旋转顺畅,以避免撞击到壳身13内壁,因此,在壳身13内进一步设有二支撑杆5,且该二支撑杆5为相互对应,该各支撑杆5的一端组设于导风盖12,而另一端则插固于尾封盖14,该二支撑杆5用以支撑壳身13,避免壳身13的晃动或掉落脱离而撞击到转子驱轴21,又在壳身13的容置通道131内壁对应各支撑杆5的设置凹设有一槽道133,而各支撑杆5容设于槽道133内,以避免影响到转子驱轴21的旋转,请参阅图3与图6所示。Second, in order to allow the
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.
Claims (7)
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| CN 201320015660 CN203119698U (en) | 2013-01-11 | 2013-01-11 | Motor heat radiation structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106921247A (en) * | 2015-10-07 | 2017-07-04 | 周文三 | Motor structure with heat radiation effect |
| CN109586508A (en) * | 2017-09-29 | 2019-04-05 | 日本电产株式会社 | Axial magnetic flux motor and electric device |
| TWI808482B (en) * | 2021-09-08 | 2023-07-11 | 力山工業股份有限公司 | A motor protection device for garden electric tool |
-
2013
- 2013-01-11 CN CN 201320015660 patent/CN203119698U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106921247A (en) * | 2015-10-07 | 2017-07-04 | 周文三 | Motor structure with heat radiation effect |
| CN106921247B (en) * | 2015-10-07 | 2019-03-29 | 周文三 | Motor structure with heat radiation effect |
| CN109586508A (en) * | 2017-09-29 | 2019-04-05 | 日本电产株式会社 | Axial magnetic flux motor and electric device |
| TWI808482B (en) * | 2021-09-08 | 2023-07-11 | 力山工業股份有限公司 | A motor protection device for garden electric tool |
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