CN203090705U - Oil fume purification device - Google Patents
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Abstract
本实用新型涉及一种油烟气的净化装置,其特征在于:集气罩上方设有圆形旋风除油器,烟气通过切向管道进入烟气旋风系统。旋风系统后端的风量调节阀可以控制风量的大小,变管径系统通过弧形金属板实现管径的快速变化,从而对烟气中的油脂进行进一步的去除。紫外系统安装两组紫外灯管,其中轴向紫外灯管安装在轴向紫外灯管箱中,横向紫外灯管由横向紫外灯管架固定。装置配有集油槽,定期排出管内积油。大功率离心风机装设在室外。本实用新型对含油烟气的净化能力高,可同时去除油烟异味及一些有害气体,设备操作维护方便,耗能小,结构简单,压降小,排风能力强,空间利用率高。
The utility model relates to a purifying device for oil fume, which is characterized in that a circular cyclone degreaser is arranged above the gas collecting hood, and the flue gas enters the flue gas cyclone system through a tangential pipe. The air volume regulating valve at the back end of the cyclone system can control the air volume, and the variable pipe diameter system realizes the rapid change of pipe diameter through the arc-shaped metal plate, so as to further remove the grease in the flue gas. The ultraviolet system is equipped with two sets of ultraviolet lamp tubes, wherein the axial ultraviolet lamp tubes are installed in the axial ultraviolet lamp tube box, and the horizontal ultraviolet lamp tubes are fixed by the horizontal ultraviolet lamp tube frame. The device is equipped with an oil collecting tank, which regularly discharges the oil accumulated in the pipe. The high-power centrifugal fan is installed outdoors. The utility model has high purification ability for oily fumes, can remove oily fumes and some harmful gases at the same time, is convenient for equipment operation and maintenance, has low energy consumption, simple structure, small pressure drop, strong air exhaust ability and high space utilization rate.
Description
技术领域 technical field
本实用新型涉及一种复合式餐饮油烟净化装置,主要用于净化处理大中型餐饮行业运营过程中产生的含油烟气。 The utility model relates to a composite catering fume purification device, which is mainly used for purifying and treating the oily fumes produced in the operation process of large and medium-sized catering industries.
背景技术 Background technique
近年来随着我国居民生活水平的提高,居民对环境的重视程度也越来越高,然而目前餐饮业的油烟排放普遍超过了国家规定的排放标准,由此引起的餐饮业油烟污染投诉也日趋递增。据统计类似的投诉约占环保投诉的30%。 In recent years, with the improvement of the living standards of Chinese residents, residents have paid more and more attention to the environment. However, the current emission of cooking fume in the catering industry generally exceeds the emission standards stipulated by the state, and the resulting complaints about cooking fume pollution in the catering industry are also increasing. increment. According to statistics, similar complaints account for about 30% of environmental complaints.
油烟是由烹调过程中食物中的油脂及蛋白质发生热氧化分解或者裂解产生,其成分极为复杂,有关研究表明,烹调油烟中的成分至少有300多种,主要是脂肪酸、烷烃、烯烃、醛类、酮、醇、酯、芳香化合物和杂环化合物,其中很多物质(苯并[a] 芘(BaP )、二苯[a, h]蒽( DBahA)、苯并[a ]蒽[BaA]、二苯[a, b]蒽(DBabA)、苯并[e]芘(BeP )等多环烃)具有化学毒性成分,损害人体的肺脏和免疫系统,具有致癌致突变性。有数据表明烹饪业鼻咽癌发病率高于其他职业,同时油烟也是引发肺癌的重要因素。另外还发现油烟接触对机体免疫系统具有一定的抑制作用。可见对含油烟气的净化处理是十分必要的。 Cooking fume is produced by thermo-oxidative decomposition or pyrolysis of oil and protein in food during cooking. Its components are extremely complex. Relevant studies have shown that there are at least 300 components in cooking fume, mainly fatty acids, alkanes, olefins, and aldehydes. , ketones, alcohols, esters, aromatic compounds and heterocyclic compounds, many of which (benzo[a]pyrene (BaP), dibenzo[a,h]anthracene (DBahA), benzo[a]anthracene [BaA], Dibenzo[a, b]anthracene (DBabA), benzo[e]pyrene (BeP) and other polycyclic hydrocarbons) have chemical toxic components, damage the lungs and immune system of the human body, and are carcinogenic and mutagenic. Statistics show that the incidence of nasopharyngeal cancer in the cooking industry is higher than that in other occupations, and cooking fumes are also an important factor in causing lung cancer. In addition, it was found that oil fume exposure has a certain inhibitory effect on the body's immune system. It can be seen that the purification treatment of oily flue gas is very necessary.
目前的大中型餐饮企业油烟处理排放通常存在以下几点问题:一、油烟排放设备排风能力不足,造成大量油烟无法通过排烟系统排出,而逸散到食堂中,影响顾客进餐环境;二、排烟净化设备净化效果较差,排烟影响周边居民;三、烟道内的油脂堆积导致滴油漏油现象屡屡发生,油脂堆积过多造成安全隐患;四、室内排风机噪音过大。 The current large and medium-sized catering enterprises usually have the following problems in the treatment and emission of oil fume: 1. The exhaust capacity of the oil fume exhaust equipment is insufficient, resulting in a large amount of oil fume that cannot be discharged through the smoke exhaust system, and escapes into the canteen, affecting the dining environment of customers; 2. The purification effect of the smoke exhaust purification equipment is poor, and the smoke exhaust affects the surrounding residents; 3. The accumulation of grease in the flue leads to frequent oil dripping and oil leakage, and excessive grease accumulation causes potential safety hazards; 4. The noise of the indoor exhaust fan is too loud.
针对上述问题,需要研制一种抽吸气量大、排风能力强油烟气的净化装置,进一步解决大中型餐饮行业的油烟污染问题。 In view of the above problems, it is necessary to develop a purification device for oily fume with large suction volume and strong air exhaust capacity, so as to further solve the problem of oily fume pollution in large and medium-sized catering industries.
发明内容 Contents of the invention
为了解决上述的排风、净化、积油以及噪音问题,本实用新型提供了一种油烟气的净化装置,用于净化处理大中型餐饮企业运营过程中产生的含油烟气。 In order to solve the above-mentioned exhaust, purification, oil accumulation and noise problems, the utility model provides an oily fume purification device, which is used to purify and treat oily fume generated during the operation of large and medium-sized catering enterprises.
本实用新型的目的是通过以下技术方案来实现: The purpose of this utility model is to realize through the following technical solutions:
一种油烟气的净化装置,是由集气罩、旋风系统进气管、旋风除油器、旋风系统集油槽及相应的1#排油孔、旋风系统出风管、风量调节阀、调节阀控制把手、变管径系统前集油槽及2#排油孔、变管径用弧形金属板、轴向紫外灯管箱、轴向紫外灯管、紫外系统排烟管、横向紫外灯管架、横向紫外灯管、紫外系统集油槽及相应的3#排油孔、室外竖管带盖排油孔、室外竖管、离心风机、排风口、活性炭吸附器组成。旋风除油器安装于集气罩上方与旋风系统进气管连接,旋风除油器下方设置旋风系统集油槽及槽上的1#排油孔,旋风系统出风管与除油管成切向连接,并垂直于旋风系统进风管,与紫外系统排烟管连通,其后端设置风量调节阀和调节阀控制把手,紫外系统排烟管前端下方设置集油槽及槽上的排油孔,后端下方设置紫外系统集油槽及槽上的2#排油孔、中间设置变管径用弧形金属板、横向紫外灯管架和横向紫外灯管,上方置有轴向紫外灯管箱和箱上装有的轴向紫外灯管,轴向紫外灯管装设于轴向紫外灯管箱中,横向紫外灯管由横向紫外灯管架固定于烟道内,紫外系统排烟管的下底为斜面,紫外系统排烟管后端设置紫外系统集油槽和槽上3#排油孔。照射后烟气进入紫外系统排烟管后端与室外竖管连接,室外竖管底部设有带盖排油孔,室外竖管与离心风机连接,离心风机后端排风口处设置活性炭吸附器。 A purification device for oil fume, which is composed of a gas collecting hood, a cyclone system intake pipe, a cyclone degreaser, a cyclone system oil collecting tank and corresponding 1# oil discharge holes, a cyclone system outlet pipe, an air volume regulating valve, and a regulating valve Control handle, front oil collection tank and 2# oil drain hole of variable pipe diameter system, arc metal plate for variable pipe diameter, axial ultraviolet lamp box, axial ultraviolet lamp tube, ultraviolet system smoke exhaust pipe, horizontal ultraviolet lamp tube frame , Horizontal UV lamp tube, UV system oil collection tank and corresponding 3# oil drain hole, outdoor vertical pipe with cover oil drain hole, outdoor vertical pipe, centrifugal fan, air exhaust port, activated carbon adsorber. The cyclone degreaser is installed on the top of the gas collecting hood and connected to the inlet pipe of the cyclone system. The cyclone system oil collection tank and the 1# oil discharge hole on the tank are set under the cyclone degreaser. It is perpendicular to the air inlet pipe of the cyclone system and communicates with the exhaust pipe of the ultraviolet system. The air volume regulating valve and the control handle of the regulating valve are arranged at the rear end of the exhaust pipe of the ultraviolet system. The UV system oil collection tank and the 2# oil drain hole on the tank are set at the bottom, the arc metal plate for changing the diameter of the tube, the horizontal UV lamp tube frame and the horizontal UV lamp tube are set in the middle, and the axial UV lamp box and the box top are installed at the top. For some axial ultraviolet lamp tubes, the axial ultraviolet lamp tube is installed in the axial ultraviolet lamp tube box, the horizontal ultraviolet lamp tube is fixed in the flue by the horizontal ultraviolet lamp tube frame, and the bottom of the exhaust pipe of the ultraviolet system is a slope, The rear end of the exhaust pipe of the ultraviolet system is provided with the oil collection tank of the ultraviolet system and the 3# oil discharge hole on the tank. After irradiation, the flue gas enters the ultraviolet system and the exhaust pipe is connected to the outdoor vertical pipe at the rear end. There is an oil discharge hole with a cover at the bottom of the outdoor vertical pipe. The outdoor vertical pipe is connected to the centrifugal fan, and an activated carbon adsorber is installed at the exhaust outlet of the centrifugal fan. .
本实用新型的优点和产生的有益效果: Advantage of the utility model and the beneficial effect that produce:
1、本实用新型采用了惯性分离方法对餐饮企业生产过程中产生的含高浓度油脂的烟气进行第一步处理,将烟气中粒径较大的油脂液滴通过离心作用分离。烟气进入变管径系统——紫外系统排烟管,烟道管径先变小后变大,烟气流速会在金属挡板前降低,烟气压力增大,这种烟气流速变化会使烟气中的油滴脱离气流沉积下来。之后烟气经过紫外灯管照射催化分解,然后经室外烟道排至室外。整套系统由设置在室外的大功率离心风机提供排烟动力。 1. The utility model adopts the inertial separation method to carry out the first step of treatment on the flue gas containing high concentration of oil produced in the production process of catering enterprises, and separates the oil droplets with larger particle diameters in the flue gas through centrifugal action. The flue gas enters the variable pipe diameter system - the exhaust pipe of the ultraviolet system, the flue pipe diameter first becomes smaller and then becomes larger, the flue gas flow rate will decrease in front of the metal baffle, and the flue gas pressure will increase. The oil droplets in the flue gas are separated from the air flow and deposited. After that, the flue gas is catalyzed and decomposed by ultraviolet lamps, and then discharged to the outside through the outdoor flue. The whole system is powered by a high-power centrifugal fan installed outdoors.
2、本实用新型结合了惯性分离与紫外催化的共同优点,操作维护方便,耗能小,设备简单,压降小。装置结合了惯性分离对大粒径油脂去除率高和紫外催化对小粒径油脂净化效率高的优点,整套系统处理效率高达90%,能保证含油烟气达标排放。同时紫外催化分解可有效消除油烟异味,集油槽的设计解决了烟道油脂堆积的问题,同时将离心风机设置在室外解决了风机噪声污染的问题。 2. The utility model combines the common advantages of inertial separation and ultraviolet catalysis, with convenient operation and maintenance, low energy consumption, simple equipment and small pressure drop. The device combines the advantages of high removal rate of large particle size grease by inertial separation and high purification efficiency of small particle size grease by ultraviolet catalysis. The treatment efficiency of the whole system is as high as 90%, which can ensure the discharge of oily fume up to the standard. At the same time, ultraviolet catalytic decomposition can effectively eliminate oil fumes and odors. The design of the oil collection tank solves the problem of grease accumulation in the flue. At the same time, setting the centrifugal fan outdoors solves the problem of fan noise pollution.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 Detailed ways
如图1所示,一种油烟气的净化装置,是由集气罩1、旋风系统进气管2、旋风除油器3、旋风系统集油槽5、1#排油孔4、旋风系统出风管6、风量调节阀7、调节阀控制把手8、变管径系统前集油槽10、2#排油孔9、变管径用弧形金属板11、轴向紫外灯管箱12、轴向紫外灯管13、紫外系统排烟管14、横向紫外灯管架15、横向紫外灯管16、紫外系统集油槽17、3#排油孔18、室外竖管带盖排油孔19、室外竖管20、离心风机21、排风口22、活性炭吸附器23组成。旋风除油器3安装于集气罩1上方与旋风系统进气管2切向连接,旋风除油器3下方设置旋风系统集油槽5及槽上的1#排油孔4,槽底面成斜向,旋风系统出风管6与除油管3成切向连接,并垂直旋风系统进风管 2,与紫外系统排烟管14连通,其后端设置风量调节阀7和调节阀控制把手8,紫外系统排烟管14前端下方设置集油槽10及槽上的2#排油孔9,后端下方设置紫外系统集油槽17及槽上的3#排油孔18、中间设置变管径用弧形金属板11、横向紫外灯管架15和横向紫外灯管16,上方置有轴向紫外灯管箱12和箱上装有的轴向紫外灯管13,其中轴向紫外灯管13一组设置四根灯管,其功率均为150w,四根紫外线灯管成单排排列并安装在轴向紫外灯管箱12中,横向紫外灯管16横向放置,该组灯管同样由功率均为150w四根灯管组成,四根灯管成两排放置,每排两根,由横向紫外灯管架15固定烟道内。紫外系统排烟管14的下底为斜面,沿着气流方向呈一定的向下的坡度,其目的是使汇集到管底的油滴向下运动最终汇集到紫外系统排烟管14末端设置的集油槽17,汇集的油脂从集油槽底部打开的排油孔18排出。紫外系统排烟管14后端设置紫外系统集油槽17及槽中的排油孔18。照射后烟气进入紫外系统排烟管14后端与室外竖管20连接,室外竖管20底部设有带盖排油孔19,用于定期排出管内积油。室外竖管20与大功率离心风机21连接,抽风后,经过设置在离心风机21后端排风口22设置活性炭吸附器23,进一步吸附除去油脂后从由排风口22排出。
As shown in Figure 1, a purification device for oil fume is composed of a gas collection hood 1, a cyclone system intake pipe 2, a
餐饮企业含油烟气切向进入圆形旋风除油器3形成旋风,油烟中的油脂液滴由离心作用被甩到圆形管管壁上并汇集到圆形管底部的集油槽5。初步处理的油烟由于管径突然变小导致油烟气流流速降低,烟气压力增大,使一部分油脂析出并沉积。经过前两部处理烟气中历经较大的油脂液滴大部分被除去,此时油烟进入紫外光照催化系统,粒径较小的油脂液滴受到紫外光照射,油脂的分子结构发生改变,使高分子化合物降解成低分子化合物。紫外线光束分解空气中的氧分子产生游离氧,即活性氧,因游离氧所携正负电子不平衡,需与氧分子结合,进而产生臭氧。臭氧对有机物具有极强的氧化作用,对油烟及其气味有很强的清除作用。烟气进入室外竖管,在此过程中烟气与产生的臭氧充分混合、反应达到进一步去除油烟及异味的目的。处理达标后的烟气从排气口排出。整套系统由安装在室外是大功率离心风机21提供排风动力,同时将风机装设在室外,也解决了风机噪声污染的问题。
The oily fumes from catering enterprises enter the circular cyclone degreaser 3 tangentially to form a cyclone, and the grease droplets in the oily fume are thrown to the wall of the circular pipe by centrifugal action and collected into the oil collection tank 5 at the bottom of the circular pipe. Due to the sudden reduction of the pipe diameter of the preliminarily treated oil fume, the flow rate of the oil fume flow decreases, and the pressure of the flue gas increases, causing a part of the grease to precipitate and deposit. After the first two steps of treatment, most of the larger oil droplets in the flue gas are removed. At this time, the oil fume enters the ultraviolet photocatalysis system, and the oil droplets with smaller particle sizes are irradiated by ultraviolet light, and the molecular structure of the oil changes, making High molecular compounds are degraded into low molecular compounds. Ultraviolet light beams decompose oxygen molecules in the air to generate free oxygen, that is, active oxygen. Because the positive and negative electrons carried by free oxygen are unbalanced, they need to combine with oxygen molecules to generate ozone. Ozone has a strong oxidation effect on organic matter, and has a strong removal effect on oil fume and its odor. The flue gas enters the outdoor vertical pipe, and during this process, the flue gas and the generated ozone are fully mixed and reacted to further remove oil fumes and odors. The flue gas that has been treated up to the standard is discharged from the exhaust port. The whole system is provided with exhaust power by a high-
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| CN 201320091198 CN203090705U (en) | 2013-02-28 | 2013-02-28 | Oil fume purification device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103471156A (en) * | 2013-09-28 | 2013-12-25 | 兰州大学 | Purification device of oil fume |
| CN104359139A (en) * | 2014-10-22 | 2015-02-18 | 广州市红日燃具有限公司 | Volute cyclone oil filtering piece and extractor hood using same |
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2013
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103471156A (en) * | 2013-09-28 | 2013-12-25 | 兰州大学 | Purification device of oil fume |
| CN103471156B (en) * | 2013-09-28 | 2015-06-17 | 兰州大学 | Purification device of oil fume |
| CN104359139A (en) * | 2014-10-22 | 2015-02-18 | 广州市红日燃具有限公司 | Volute cyclone oil filtering piece and extractor hood using same |
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