CN203062122U - Visual welding protection dedusting device - Google Patents

Visual welding protection dedusting device Download PDF

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Publication number
CN203062122U
CN203062122U CN 201320039423 CN201320039423U CN203062122U CN 203062122 U CN203062122 U CN 203062122U CN 201320039423 CN201320039423 CN 201320039423 CN 201320039423 U CN201320039423 U CN 201320039423U CN 203062122 U CN203062122 U CN 203062122U
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China
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welding
dust storage
dust
protective plate
storage box
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Expired - Lifetime
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CN 201320039423
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Chinese (zh)
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王威
张永强
刘兴全
贾松青
章军
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Shougang Group Co Ltd
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Shougang Corp
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Abstract

本实用新型公开了一种可视性焊接防护除尘装置,该装置包括:防护板(1)、可视窗口(2)、储尘箱(8)。其中防护板(1)上附可视窗口(2)和储尘箱(8),下置两个定向滚轮(3)和固定端(4),实现三点定位,固定端(4)到两个定向滚轮(3)的夹角在30°~90°的范围内选择;可视窗口(2),安全的实时监控焊接进程;储尘箱(8)的上盖(9)为可开启设计,透过上盖(9)和工作侧面板内侧附着吸附海绵,最大限度的祛除焊接过程中产生气体中的有害物质。本装置为可移动的焊接防护除尘装置,具有防飞溅、除烟尘、监控焊接进程的优点。

Figure 201320039423

The utility model discloses a visible welding protective dust removal device, which comprises: a protective plate (1), a visible window (2), and a dust storage box (8). Among them, the protective plate (1) is equipped with a visible window (2) and a dust storage box (8), and two directional rollers (3) and a fixed end (4) are placed under it to realize three-point positioning, and the fixed end (4) reaches two The included angle of the two directional rollers (3) can be selected within the range of 30°~90°; the visual window (2) can monitor the welding process safely and in real time; the upper cover (9) of the dust storage box (8) is designed to be opened , through the upper cover (9) and the inner side of the working side panel, the adsorption sponge is attached to remove the harmful substances in the gas generated during the welding process to the greatest extent. This device is a movable welding protection and dust removal device, which has the advantages of anti-splash, dust removal and monitoring of welding process.

Figure 201320039423

Description

一种可视性焊接防护除尘装置A Visible Welding Protective Dust Removal Device

技术领域 technical field

本实用新型涉及焊接防护领域,特别涉及汽车板焊接防护领域。尤其是是预防焊接过程中的火花飞溅、烟尘弥散、电弧闪光等有损人体安全健康的隐患。 The utility model relates to the field of welding protection, in particular to the field of welding protection for automobile plates. In particular, it is to prevent hidden dangers that are harmful to human safety and health, such as spark spatter, smoke and dust dispersion, arc flash, etc. during the welding process.

背景技术 Background technique

由于焊接过程中不可避免的出现火花飞溅、电弧闪光、焊接烟尘,极易对操作人员造成飞溅烫伤、视力损害和呼吸道损伤等伤害,严重影响操作人员的健康。 Due to the unavoidable occurrence of spark spatter, arc flash and welding fumes during the welding process, it is very easy to cause splash burns, visual impairment and respiratory damage to operators, seriously affecting the health of operators.

为解决上述问题,传统的方法都是通过穿着焊接防护服、佩戴防尘口罩和焊接头罩,但是笨重的防护装备不利于高精度焊接操作的进行,同时弥散到焊接环境中的有害烟尘,含有大量的重金属元素,对人体皮肤会造成重大的损伤,因此清除焊接过程中产生的有害烟尘至关重要。在焊接环境中增加除尘机可以有效的清除焊接过程中产生的有害烟尘,但是除尘机在工作过程中需要近距离接触焊接工作界面,影响对焊接过程的监测,不利于焊接过程的实时监控,同时焊接环境中增加电器设备,裸露的电线会大大增加事故隐患。 In order to solve the above problems, the traditional method is to wear welding protective clothing, dust masks and welding hoods, but the bulky protective equipment is not conducive to high-precision welding operations, and at the same time, the harmful fumes diffused into the welding environment contain A large amount of heavy metal elements will cause significant damage to human skin, so it is very important to remove harmful fumes generated during welding. Adding a dust remover in the welding environment can effectively remove the harmful fumes generated during the welding process, but the dust remover needs to be in close contact with the welding work interface during the working process, which affects the monitoring of the welding process and is not conducive to real-time monitoring of the welding process. Adding electrical equipment in the welding environment, exposed wires will greatly increase the hidden danger of accidents.

因此,需要一种安全有效的可视性焊接防护除尘装置,以保证焊接过程中人员安全健康和有效监控。 Therefore, a safe and effective visible welding protective dust removal device is needed to ensure the safety and health of personnel and effective monitoring during the welding process.

发明内容 Contents of the invention

本实用新型的目的是针对焊接过程中出现的火花飞溅、电弧闪光、焊接烟尘等极易造成操作人员伤害的情况而设计的,该装置通过对焊接防护装置、烟尘吸附装置和可视性操作窗口的集成与优化,最大限度的消除焊接过程中出现的上述情况,保护操作人员的安全健康。 The purpose of this utility model is designed for the situation that sparks splash, arc flash, welding fume and so on appearing in the welding process are very likely to cause injury to the operator. The integration and optimization of the welding process can eliminate the above-mentioned situations in the welding process to the greatest extent, and protect the safety and health of operators.

为实现上述目的,本实用新型提供一种可视性焊接防护除尘装置,该装置包括括防护板、可视窗口、储尘箱,防护板上附可视窗口和排气扇,顶端设有储尘箱,防护板下端设置定向滚轮和固定端,固定端到两个定向滚轮的夹角在30°~90°的范围内选择。 In order to achieve the above purpose, the utility model provides a visible welding protection dust removal device, which includes a protective plate, a visible window, a dust storage box, a visible window and an exhaust fan attached to the protective plate, and a storage box on the top. In the dust box, the lower end of the protective plate is provided with a directional roller and a fixed end, and the angle between the fixed end and the two directional rollers is selected within the range of 30° to 90°.

储尘箱上盖可开启,上盖和工作侧面板内侧附着吸附海绵,储尘箱上设置有排气口。可视窗口采用有机玻璃和茶色玻璃复合而成的双层玻璃。 The upper cover of the dust storage box can be opened, the upper cover and the inner side of the working side panel are attached with adsorption sponge, and the dust storage box is provided with an exhaust port. The visible window is double-layered glass made of plexiglass and brown glass.

本装置为可移动的焊接防护除尘装置,具有防飞溅、除烟尘、监控焊接进程的优点。 This device is a movable welding protection and dust removal device, which has the advantages of anti-splash, dust removal, and monitoring of the welding process.

附图说明 Description of drawings

下面结合附图和具体实施例对本实用新型进一步说明: Below in conjunction with accompanying drawing and specific embodiment the utility model is further described:

图1为本实用新型工作状态示意图; Fig. 1 is a schematic diagram of the working state of the utility model;

图2为本实用新型操作侧布置示意图; Figure 2 is a schematic diagram of the arrangement of the operating side of the utility model;

图3为本实用新型防护板下端的三点定位设计示意图; Fig. 3 is a schematic diagram of the three-point positioning design of the lower end of the protective plate of the present invention;

图4为本实用新型储尘箱设计示意图; Fig. 4 is a schematic diagram of the design of the utility model dust storage box;

图中,1、防护板,2、可视窗口,3、定向滚轮,4、固定端,5、移动扶手,6、排气扇,7、除尘管道,8、储尘箱,9、储尘箱上盖,10、上盖锁扣,11吸附海绵,12、排气口。 In the figure, 1. Protective plate, 2. Visible window, 3. Orientation roller, 4. Fixed end, 5. Mobile handrail, 6. Exhaust fan, 7. Dust removal pipe, 8. Dust storage box, 9. Dust storage Case loam cake, 10, loam cake lock, 11 adsorption sponge, 12, exhaust port.

具体实施方式 Detailed ways

下面结合附图进一步描述: Further describe below in conjunction with accompanying drawing:

本实施例包括防护板1、可视窗口2、排气扇6、除尘管道7、储尘箱8。防护板1上附可视窗口2和储尘箱8,下置两个定向滚轮3和固定端4,实现三点定位,固定端4到两个定向滚轮3的夹角在30°~90°的范围内选择;可视窗口2,采用有机玻璃和茶色玻璃复合而成的双层玻璃,以实时监控的同时避免焊接火花飞溅、电弧闪光对身体的伤害;储尘箱8的上盖9为可开启设计,上盖9和工作侧面板上布置的排气口12为镂空设计,且其面板内侧附着吸附海绵11,最大限度的祛除焊接过程中产生气体中的有害物质。 This embodiment includes a protective plate 1 , a visible window 2 , an exhaust fan 6 , a dust removal pipeline 7 , and a dust storage box 8 . A visible window 2 and a dust storage box 8 are attached to the protective plate 1, and two directional rollers 3 and a fixed end 4 are placed below to realize three-point positioning. The angle between the fixed end 4 and the two directional rollers 3 is 30° to 90° selection within the range; the visible window 2 is made of double-layer glass composited with plexiglass and brown glass to avoid welding sparks splashing and arc flash damage to the body while monitoring in real time; the upper cover 9 of the dust storage box 8 is The design can be opened, the exhaust port 12 arranged on the upper cover 9 and the working side panel is a hollow design, and the inner side of the panel is attached with an adsorption sponge 11, which can remove harmful substances in the gas generated during the welding process to the greatest extent.

本装置的装配方案如图1所示,根据焊接设备和焊接场地的要求,选择合适的防护板1高度和可视窗口2高度,把排气扇6对准焊接位置,同时选择合适的固定端夹角,实现装置的三角定位;开始焊接试验时,打开排气扇6,焊接过程中,透过可视窗口2的茶色玻璃的过滤,可以直视焊接情况,便于对焊接过程实施监控;焊接过程中产生的大量弥散焊接烟尘随排气扇6的扇叶旋转通过除尘管道7进入储尘箱8,经过吸附海绵10的净化后透过排气口12排到空气中;待焊接工作结束以后,打开储尘箱上盖9,取出吸附海绵11进行更换,并清理储尘箱,其中吸附海绵11可以经过清洗晾干后可继续使用,实现备件的循环使用。 The assembly scheme of this device is shown in Figure 1. According to the requirements of the welding equipment and welding site, select the appropriate height of the protective plate 1 and the height of the visible window 2, align the exhaust fan 6 with the welding position, and select the appropriate fixed end The included angle realizes the triangular positioning of the device; when starting the welding test, the exhaust fan 6 is turned on, and during the welding process, through the filter of the brown glass of the visible window 2, the welding situation can be directly viewed, which is convenient for monitoring the welding process; A large amount of dispersed welding fume generated during the process rotates with the fan blades of the exhaust fan 6, enters the dust storage box 8 through the dust removal pipe 7, and is discharged into the air through the exhaust port 12 after being purified by the adsorption sponge 10; , open the dust storage box upper cover 9, take out the adsorption sponge 11 to replace, and clean the dust storage box, wherein the adsorption sponge 11 can continue to be used after cleaning and drying, so as to realize the recycling of spare parts.

本装置为可移动的焊接防护除尘装置,具有防飞溅、除烟尘、监控焊接进程的优点。  This device is a movable welding protection and dust removal device, which has the advantages of anti-splash, dust removal and monitoring of welding process. the

Claims (3)

1. dust arrester is protected in a visual welding, it is characterized in that: this device comprises protective plate (1), visual windows (2), dust storage tank (8), protective plate (1) is gone up attached visual windows (2) and exhaust fan (6), the top is provided with dust storage tank (8), protective plate (1) lower end arranges directed roller (3) and stiff end (4), and stiff end (4) is selected in 30 °~90 ° scope to the angle of two directed rollers (3).
2. according to claims 1 described device, it is characterized in that: dust storage tank loam cake (9) can be opened, and absorption sponge (11) is adhered in loam cake and active side panel inboard, and dust storage tank (8) is provided with exhaust outlet (12).
3. according to claims 1 described device, it is characterized in that: the double glazing that visual windows (2) adopts lucite and dark-brown glass to be composited.
CN 201320039423 2013-01-24 2013-01-24 Visual welding protection dedusting device Expired - Lifetime CN203062122U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104607814A (en) * 2014-12-15 2015-05-13 芜湖新宝超声波设备有限公司 Welding structure of instrument board
CN104842094A (en) * 2015-05-26 2015-08-19 中国建筑一局(集团)有限公司 Welding slag receiving, smoke and light preventing and leaking box for welding and manufacturing method thereof
CN109530998A (en) * 2019-01-14 2019-03-29 重庆三峡学院 A kind of welding equipment easy to remove

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104607814A (en) * 2014-12-15 2015-05-13 芜湖新宝超声波设备有限公司 Welding structure of instrument board
CN104842094A (en) * 2015-05-26 2015-08-19 中国建筑一局(集团)有限公司 Welding slag receiving, smoke and light preventing and leaking box for welding and manufacturing method thereof
CN109530998A (en) * 2019-01-14 2019-03-29 重庆三峡学院 A kind of welding equipment easy to remove
CN109530998B (en) * 2019-01-14 2021-05-04 中国民用航空飞行学院 A portable welding equipment

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Address after: 100041 Shijingshan Road, Shijingshan District, Shijingshan District, Beijing

Patentee after: SHOUGANG GROUP Co.,Ltd.

Address before: 100041 Shijingshan Road, Shijingshan District, Shijingshan District, Beijing

Patentee before: SHOUGANG Corp.

CP01 Change in the name or title of a patent holder
CX01 Expiry of patent term

Granted publication date: 20130717

CX01 Expiry of patent term