CN203045925U - Batten-splitting joint-removing all-in-one machine for bamboo blank barrel - Google Patents

Batten-splitting joint-removing all-in-one machine for bamboo blank barrel Download PDF

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CN203045925U
CN203045925U CN 201220613376 CN201220613376U CN203045925U CN 203045925 U CN203045925 U CN 203045925U CN 201220613376 CN201220613376 CN 201220613376 CN 201220613376 U CN201220613376 U CN 201220613376U CN 203045925 U CN203045925 U CN 203045925U
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bamboo
outer cylinder
urceolus
cylinder
solid
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李岩舟
兰宇卫
张兴刚
何再江
王德能
徐业飞
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Guangxi University
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Guangxi University
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Abstract

竹坯筒开条去节一体机,属竹制品加工机械技术领域。和传统的去竹节的方法相比,本竹坯筒开条去节一体机在对竹坯筒开条的同时去除竹节,达到节约劳动力和生产时间的目的,同时能满足加工批量生产的需求。本竹坯筒开条去节一体机由送料装置,固定装置,推进装置,开条装置,去节装置和接收装置构成整机。其特征在于:动力装置滑动连接在固定装置上,动力装置与活动挡板右端面连接,活动挡板左端面和待加工竹筒的右端面接触,切刀与环形刀盘连接,且成圆锥状均匀分布在环形刀盘上,环形刀盘和外筒连接,外筒和实体圆锥通过外筒内片连接,外筒内片均匀分布在实体圆锥和外筒之间,实体圆锥和实体圆柱右端面连接,实体圆柱通过外筒内片与圆形切刀连接。

Figure 201220613376

The utility model relates to an all-in-one machine for cutting and removing knots from a bamboo blank tube, which belongs to the technical field of bamboo product processing machinery. Compared with the traditional method of removing bamboo knots, this bamboo blank tube opening and knot removal machine removes bamboo knots at the same time as opening bamboo blank tubes, so as to save labor and production time, and at the same time meet the requirements of processing and mass production. need. The integrated machine for stripping and removing knots of the bamboo blank tube is composed of a feeding device, a fixing device, a propulsion device, a stripping device, a knotting device and a receiving device to form a complete machine. It is characterized in that: the power device is slidingly connected to the fixing device, the power device is connected with the right end face of the movable baffle, the left end face of the movable baffle is in contact with the right end face of the bamboo tube to be processed, the cutting knife is connected with the ring-shaped cutter head, and is uniform in a conical shape. Distributed on the annular cutterhead, the annular cutterhead is connected to the outer cylinder, the outer cylinder and the solid cone are connected through the inner piece of the outer cylinder, the inner piece of the outer cylinder is evenly distributed between the solid cone and the outer cylinder, and the solid cone is connected to the right end of the solid cylinder , the solid cylinder is connected with the circular cutter through the inner piece of the outer cylinder.

Figure 201220613376

Description

竹坯筒开条去节一体机All-in-one machine for opening and removing knots of bamboo blank tube

技术领域 technical field

本实用新型属竹制品加工机械技术领域,特别是竹坯筒开条去节设备。  The utility model belongs to the technical field of bamboo product processing machinery, in particular to a device for cutting and removing knots from bamboo blank cylinders. the

背景技术 Background technique

竹杆包括节间和节两部分,加工竹杆从断料,开条,去节,压刨,成品等这一系列的工序中,除了去节都已有相应的机器。但在切除竹节功能的机器确是微乎其微,或是相对落后,其工作效率低,因此,无法满足现代工业生产所需量的要求,随着竹产品加工业的发展和对外贸易的扩大,竹材市场的开放,更进一步促进了中国竹产业的发展。为更好更快的发展我国的竹产业,就得提高去出竹节的效率。  Bamboo stalks include internodes and nodes. In the process of processing bamboo stalks, there are corresponding machines for cutting, stripping, removing knots, planing, and finished products, except for removing knots. But the machine that cuts off the bamboo joint function is very little, or is relatively backward, and its work efficiency is low, therefore, can't meet the requirement of modern industrial production demand, along with the development of bamboo products processing industry and the expansion of foreign trade, bamboo wood The opening of the market has further promoted the development of China's bamboo industry. For better and faster development of my country's bamboo industry, the efficiency of removing bamboo joints must be improved. the

发明内容 Contents of the invention

本实用新型的目的:在对竹坯筒进行开条的同时去除竹节,节约劳动力和生产时间的同时满足加工的批量生产的新型竹筒去节机。  The purpose of this utility model is to remove bamboo joints while stripping bamboo blank tubes, save labor and production time, and meet the batch production of new bamboo tube knotting machines for processing. the

本实用新型是通过如下方法实现的:通过推动竹坯筒经过切刀和圆形切刀,将其开条的同时去掉竹节。特征是固定架构成固定装置,活动挡板和动力装置组成推进装置,外筒、环形刀盘和切刀组成竹筒开条装置,圆形切刀、实体圆柱、实体圆锥和外筒组成去节装置,方形铁盒构成接收装置,原料箱、挡板、斜坡轨道组成送料装置。动力装置滑动连接在固定装置上,动力装置与活动挡板右端面连接,活动挡板左端面和待加工竹筒的右端面接触,切刀与环形刀盘连接,且成圆锥状均匀分布在环形刀盘上,环形刀盘和外筒连接,外筒和实体圆锥通过外筒内片连接,外筒内片均匀分布在实体圆锥和外筒之间,实体圆锥和实体圆柱右端面连接,实体圆柱通过外筒内片与圆形切刀连接,其中,实体圆锥、实体圆柱和外筒三者是同轴连接,在外筒的左下方有一个方形铁盒做成的接收装置。  The utility model is realized by the following method: by pushing the bamboo base tube through the cutting knife and the circular cutting knife, the bamboo joints are removed while opening the strips. The feature is that the fixed frame constitutes the fixed device, the movable baffle and the power device constitute the propulsion device, the outer cylinder, annular cutter head and cutter constitute the bamboo tube opening device, and the circular cutter, solid cylinder, solid cone and outer cylinder constitute the joint removal device , The square iron box constitutes the receiving device, and the raw material box, baffle, and slope track constitute the feeding device. The power device is slidingly connected to the fixed device, the power device is connected with the right end surface of the movable baffle, the left end surface of the movable baffle is in contact with the right end surface of the bamboo tube to be processed, the cutter is connected with the annular cutter head, and is evenly distributed on the circular knife in a conical shape. On the disk, the annular cutterhead is connected to the outer cylinder, the outer cylinder and the solid cone are connected through the inner piece of the outer cylinder, the inner piece of the outer cylinder is evenly distributed between the solid cone and the outer cylinder, the solid cone is connected to the right end of the solid cylinder, and the solid cylinder passes through The inner piece of the outer cylinder is connected with the circular cutter, wherein the solid cone, the solid cylinder and the outer cylinder are coaxially connected, and there is a receiving device made of a square iron box at the lower left of the outer cylinder. the

本实用新型创新点突出,操作简单,生产效率高,自动化程度高是去除竹节的理想机械。  The utility model has outstanding innovation points, simple operation, high production efficiency and high degree of automation, and is an ideal machine for removing bamboo knots. the

附图说明 Description of drawings

附图1为本实用新型所述竹坯筒开条去节一体机结构示意图。  Accompanying drawing 1 is the structural representation of the all-in-one machine for stripping and removing knots of the bamboo blank tube described in the utility model. the

附图2为本实用新型所述竹坯筒开条去节一体机正面示意图。  Accompanying drawing 2 is the front schematic view of the all-in-one machine for stripping and removing knots of the bamboo blank tube described in the utility model. the

附图3为本实用新型所述竹坯筒开条去节一体机侧面示意图。  Accompanying drawing 3 is the side schematic diagram of the all-in-one machine for stripping and removing knots of the bamboo blank tube described in the utility model. the

附图4为本实用新型所述竹坯筒开条去节一体机刀盘与放料机构配合示意图。  Accompanying drawing 4 is the cooperation schematic diagram of cutter head and discharging mechanism of the all-in-one machine for stripping and removing knots of bamboo blank tube described in the utility model. the

附图5为本实用新型所述竹坯筒开条去节一体机刀盘结构示意图。  Accompanying drawing 5 is the structure schematic diagram of the cutter head of the all-in-one machine for cutting and removing knots of the bamboo blank cylinder described in the utility model. the

附图6为本实用新型所述竹坯筒开条去节一体机刀盘左斜视图示意图。  Accompanying drawing 6 is the schematic left oblique view diagram of the cutterhead of the all-in-one machine for stripping and removing knots of the bamboo blank tube described in the present invention. the

附图7为本实用新型所述竹坯筒开条去节一体机刀盘右斜视图示意图。  Accompanying drawing 7 is the schematic right oblique view diagram of the cutter head of the bamboo blank tube cutting and knotting all-in-one machine described in the utility model. the

附图8为本实用新型所述竹坯筒开条去节一体机送料机构示意图。  Accompanying drawing 8 is the schematic diagram of the feeding mechanism of the all-in-one machine for stripping and removing knots of the bamboo blank tube described in the present invention. the

具体实施方式 Detailed ways

如附图1所示,本实用新型所述的竹坯筒去节机由送料装置,固定装置,推进装置,开条装置,去节装置和接收装置组成。  As shown in accompanying drawing 1, the bamboo blank tube knuckle removal machine described in the utility model is made up of feeding device, fixing device, propulsion device, opening device, knuckle removal device and receiving device. the

如附图1、附图2和附图3所示,活动挡板8在固定装置10上通过固定导轨10(1)做往复运动,动力装置9与活动挡板8右端面连接,活动挡板8左端面和待加工竹筒11的右端面接触,切刀7与环形刀盘6连接,且成圆锥状均匀分布在环形刀盘6上,环形刀盘6和外筒5连接,外筒5和实体圆锥3通过外筒内片14连接,实体圆锥3和实体圆柱2右端面连接,实体圆柱2通过外筒内片14与圆形切刀1连接,在外筒5的左下方有一个方形接收装置13。动力装置9提供动力并通过活动挡板8推动待加工竹筒11前进,待加工竹筒11经过环形刀盘6上的切刀7开条变成竹条12,竹条12经过实体圆锥3的母线往左上方前进,竹条12接触到外筒5后,受到外筒5的压迫,被迫紧贴外筒内壁5(1)继续前行,同时,竹条12受到外筒5和实体圆锥3的限位,竹条12能相对固定,当竹条12上的竹节4经过圆形切刀1时,圆形切刀1能顺利切下竹节4,被去除竹节4的竹条12通过圆形切刀1和外筒5之间的缝隙继续前行后就掉到方形接收装置13里面。而被切断的竹节4则掉落到实体圆柱2上,因为整个装置是倾斜的,竹节4会沿着实体圆柱2的斜面滑下。  As shown in accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3, the movable baffle 8 reciprocates on the fixing device 10 through the fixed guide rail 10 (1), the power unit 9 is connected with the right end surface of the movable baffle 8, and the movable baffle 8. The left end surface is in contact with the right end surface of the bamboo tube 11 to be processed. The cutter 7 is connected with the annular cutter head 6, and is evenly distributed on the annular cutter head 6 in a conical shape. The annular cutter head 6 is connected with the outer cylinder 5, and the outer cylinder 5 and The solid cone 3 is connected through the inner piece 14 of the outer cylinder, the solid cone 3 is connected with the right end face of the solid cylinder 2, the solid cylinder 2 is connected with the circular cutter 1 through the inner piece 14 of the outer cylinder, and there is a square receiving device at the lower left of the outer cylinder 5 13. The power unit 9 provides power and pushes the bamboo tube 11 to be processed to advance by the movable baffle plate 8. The bamboo tube 11 to be processed becomes a bamboo strip 12 through the cutter 7 on the annular cutter head 6, and the bamboo strip 12 passes through the busbar of the solid cone 3 to The upper left advances, and after the bamboo strip 12 touches the outer cylinder 5, it is pressed by the outer cylinder 5, and is forced to continue moving against the inner wall 5 (1) of the outer cylinder. At the same time, the bamboo strip 12 is pressed by the outer cylinder 5 and the solid cone 3 limit, the bamboo strip 12 can be relatively fixed, and when the bamboo section 4 on the bamboo strip 12 passes through the circular cutter 1, the circular cutter 1 can smoothly cut off the bamboo section 4, and the bamboo strip 12 from which the bamboo section 4 has been removed passes through The gap between the circular cutter 1 and the outer cylinder 5 just falls into the square receiving device 13 inside after continuing to move forward. And the cut bamboo joint 4 then falls on the solid cylinder 2, because the whole device is inclined, the bamboo joint 4 will slide down along the slope of the solid cylinder 2. the

如附图8所示,所述送料装置由原料箱16、挡板18、斜坡轨道15组成。原料箱16底板左侧开有放料孔16(1),放料孔16(1)接有一个斜坡轨道15,斜坡轨道15与V型固定装置10连接。原料箱16与斜坡轨道15之间由一个挡板18挡住。挡板18可沿垂直原料箱16底板16(2)方向上下移动。工作时,待加工竹筒11就放在原料箱16内,通过提升挡板18,待加工竹筒11就可以沿着轨道15掉入V型固定装置10中。  As shown in accompanying drawing 8, described feeding device is made up of raw material box 16, baffle plate 18, slope track 15. Raw material box 16 base plates left side have discharge hole 16 (1), and discharge hole 16 (1) is connected with a ramp track 15, and ramp track 15 is connected with V-shaped fixture 10. Blocked by a baffle plate 18 between the raw material box 16 and the ramp track 15 . The baffle plate 18 can move up and down along the direction vertical to the bottom plate 16 (2) of the raw material box 16. During work, the bamboo tube 11 to be processed is just placed in the raw material box 16, and by lifting the baffle plate 18, the bamboo tube 11 to be processed just can drop in the V-shaped fixture 10 along the track 15. the

如附图1、附图4和附图5所示,所述开条装置由环形刀盘6、切刀7和外筒5组成。外筒5连接在环形刀盘6上,切刀7与环形刀盘6连接,且均匀分布在环形刀盘6上,如图6所示,从正面看,切刀7成圆锥状分布在环形刀盘6上。工作时,待加工竹筒11受到活动挡板8的推进,当待加工竹筒11的左端面接触到切刀7前端时,受到活动挡板8的推进,只能继续前进,待加工竹筒11与切刀7刀刃接触,待加工竹筒11受压经过切刀7均匀开条,开条阶段完成。  As shown in accompanying drawing 1, accompanying drawing 4 and accompanying drawing 5, described opening device is made up of annular cutter head 6, cutting knife 7 and outer cylinder 5. The outer cylinder 5 is connected to the annular cutter head 6, and the cutting knives 7 are connected to the annular cutter head 6 and evenly distributed on the annular cutter head 6. As shown in Figure 6, viewed from the front, the cutting knives 7 are distributed in a circular shape in a conical shape. On the cutter head 6. During work, the bamboo tube 11 to be processed is pushed by the movable baffle 8, and when the left end face of the bamboo tube 11 to be processed touches the front end of the cutter 7, it is pushed by the movable baffle 8 and can only continue to move forward. Knife 7 blades contact, and the bamboo tube 11 to be processed is pressed and evenly opened by cutting knife 7, and the stripping stage is completed. the

如附图1、附图6和附图7所示,所述去节装置由圆形切刀1、实体圆柱2、实体圆锥3、外筒5和外筒内片14组成。圆形切刀1与实体圆柱2的右端面连接,实体圆柱2的左端面与实体圆锥3连接,实体圆锥3通过外筒内片14与外筒5连接,圆形切刀1、实体圆柱2、实体圆锥3和外筒5同一个轴线。工作时,经过开条装置开条的待加工竹筒11变成了竹条12, 竹条12受活动挡板8的推进,沿外筒内片14均分而成的内道前行,遇到实体圆锥3,被迫沿着实体圆锥3的母线向左上方前行,当竹条12前端接触到外筒5时,受外筒5的约束,竹条12只能沿和外筒内壁5(1)平行的方向前进,(此阶段,竹条12有向外扩张的趋势,所以竹条12在平行于外筒内片14的方向给外筒5一个向外的作用力,相应的,外筒5也给竹条12一个向内的作用力,这样就能保证竹条12始终紧贴外筒内壁5(1)前行,使竹条12不会向轴线靠拢,这样才能方便后面的圆形切刀7顺利的切除竹节4。)竹条12遇到圆形切刀1时,没有竹节4的部分通过圆形切刀1和外筒5之间的缝隙继续前进,而竹节4遇到圆形切刀1时,就被圆形切刀1切断,被切断竹节4部分的竹条12继续沿着圆形切刀1和外筒5之间的缝隙前行,竹条12掉落到方形铁盒接收装置13中,被切断的竹节4掉落到实体圆柱2上,由于整个去节装置是倾斜的,掉落在实体圆柱2上的竹节4就会沿着实体圆柱2的斜面滑出,整个去节的过程到此结束了。  As shown in accompanying drawing 1 , accompanying drawing 6 and accompanying drawing 7, described knuckle removal device is made up of circular cutter 1 , solid cylinder 2 , solid cone 3 , outer cylinder 5 and outer cylinder inner sheet 14 . The circular cutter 1 is connected with the right end face of the solid cylinder 2, the left end face of the solid cylinder 2 is connected with the solid cone 3, and the solid cone 3 is connected with the outer cylinder 5 through the inner sheet 14 of the outer cylinder, and the circular cutter 1 and the solid cylinder 2 , the solid cone 3 and the outer cylinder 5 have the same axis. During work, the bamboo tube 11 to be processed through the opening device to be opened becomes a bamboo strip 12, and the bamboo strip 12 is pushed by the movable baffle plate 8, and advances along the inner path formed by the inner sheet 14 of the outer cylinder, and encounters a bamboo strip 12. The solid cone 3 is forced to move forward along the generatrix of the solid cone 3 to the upper left. When the front end of the bamboo strip 12 touches the outer tube 5, the bamboo strip 12 can only move along the outer tube inner wall 5 ( 1) advance in a parallel direction, (at this stage, the bamboo strips 12 have a tendency to expand outward, so the bamboo strips 12 give an outward force to the outer cylinder 5 in a direction parallel to the inner sheet 14 of the outer cylinder, correspondingly, the outer cylinder 5 The tube 5 also gives the bamboo strip 12 an inward acting force, so that the bamboo strip 12 can be guaranteed to move forward close to the inner wall of the outer tube 5 (1) all the time, so that the bamboo strip 12 will not move closer to the axis, so that it is convenient for the round Shape cutter 7 smoothly excises bamboo joint 4.) When bamboo strip 12 met circular cutter 1, the part without bamboo joint 4 continued to advance through the gap between circular cutter 1 and outer tube 5, while bamboo joint 4 When encountering the circular cutter 1, it will be cut off by the circular cutter 1, and the bamboo strip 12 cut off from the bamboo joint 4 will continue to advance along the gap between the circular cutter 1 and the outer cylinder 5, and the bamboo strip will 12 falls in the square iron box receiving device 13, and the cut off bamboo joint 4 falls on the solid cylinder 2, and because the whole section-removing device is inclined, the bamboo joint 4 dropped on the solid cylinder 2 will follow The inclined-plane of solid cylinder 2 slides out, and the whole process of removing knots is over. the

Claims (1)

1. bamboo base tube is opened bar and is removed to save all-in-one, by pay-off, and fixture, strip device left by propulsion plant, goes regulating device and receiving system to form, and pay-off is made up of former hopper, baffle plate, slope track; Propulsion plant is made up of sideboard and power set; Opening strip device is made up of annular cutterhead, cutting knife and urceolus; Go regulating device by round cutter, the entity cylinder, the entity circular cone, sheet is formed in urceolus and the urceolus, it is characterized in that: power set are slidingly connected on the fixture, power set are connected with the sideboard right side, the right side of sideboard left side and thick bamboo tube to be processed contacts, cutting knife is connected with annular cutterhead, and becoming coniform is evenly distributed on the annular cutterhead, the annular cutterhead is connected with urceolus, urceolus is connected by sheet in the urceolus with the entity circular cone, sheet is evenly distributed between entity circular cone and the urceolus in the urceolus, the entity circular cone is connected with entity cylinder right side, the entity cylinder is connected with round cutter by sheet in the urceolus, wherein, entity circular cone, the entity cylinder is coaxial the connection with the urceolus three, the receiving system that has a square can to make in the lower left of urceolus.
CN 201220613376 2012-11-19 2012-11-19 Batten-splitting joint-removing all-in-one machine for bamboo blank barrel Expired - Fee Related CN203045925U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103009446A (en) * 2012-11-19 2013-04-03 广西大学 Slitting and bamboo joint removing integrated machine for bamboo billet cylinder
CN104441115A (en) * 2014-11-29 2015-03-25 何理生 Bamboo splitter
CN105563574A (en) * 2016-01-27 2016-05-11 谢博 Hull breaking device for waste bamboo poles
CN105773754A (en) * 2016-03-28 2016-07-20 浙江农林大学 Tool special for producing triangular bamboo skins

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103009446A (en) * 2012-11-19 2013-04-03 广西大学 Slitting and bamboo joint removing integrated machine for bamboo billet cylinder
CN104441115A (en) * 2014-11-29 2015-03-25 何理生 Bamboo splitter
CN105563574A (en) * 2016-01-27 2016-05-11 谢博 Hull breaking device for waste bamboo poles
CN105773754A (en) * 2016-03-28 2016-07-20 浙江农林大学 Tool special for producing triangular bamboo skins

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