CN203039385U - Storage-battery equilibrium apparatus for electric bicycle - Google Patents

Storage-battery equilibrium apparatus for electric bicycle Download PDF

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CN203039385U
CN203039385U CN 201220694692 CN201220694692U CN203039385U CN 203039385 U CN203039385 U CN 203039385U CN 201220694692 CN201220694692 CN 201220694692 CN 201220694692 U CN201220694692 U CN 201220694692U CN 203039385 U CN203039385 U CN 203039385U
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module
battery
battery pack
voltage
electric bicycle
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陈其工
高文根
许钢
汪石农
俞晓峰
周鹏
孙少伟
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Anhui Polytechnic University
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Abstract

本实用新型公开了一种电动自行车蓄电池均衡装置,电动自行车蓄电池包括蓄电池组,蓄电池组设有与外电源连接的结构,均衡装置设有电压均衡模块、控制模块,电压均衡模块与蓄电池组连接;电压均衡模块通过高频开关与控制模块连接。上述技术方案由于采用了蓄电池均衡装置,使各单体电池能够均衡一致地充、放电,在很大程度上保证蓄电池组内各单体电池的各项参数一致,大大延长蓄电池组的使用寿命,提高蓄电池组的整体性能,最大程度上减轻用户维护蓄电池的负担和减少电池组提前报废率,从而降低电动自行车的使用成本。

Figure 201220694692

The utility model discloses an electric bicycle storage battery equalization device. The electric bicycle storage battery includes a battery pack, the storage battery pack is provided with a structure connected to an external power source, the equalization device is provided with a voltage equalization module and a control module, and the voltage equalization module is connected to the storage battery pack; The voltage equalization module is connected with the control module through a high-frequency switch. The above technical solution adopts the battery balancing device, so that each single battery can be charged and discharged in a balanced manner, which ensures that the parameters of each single battery in the battery pack are consistent to a large extent, and greatly prolongs the service life of the battery pack. Improve the overall performance of the battery pack, reduce the user's burden of maintaining the battery to the greatest extent and reduce the early scrapping rate of the battery pack, thereby reducing the cost of using the electric bicycle.

Figure 201220694692

Description

一种电动自行车蓄电池均衡装置A battery balancing device for an electric bicycle

技术领域 technical field

本实用新型属于动力电池的技术领域,涉及电动自行车蓄电池技术。更具体地说,本实用新型涉及一种电动自行车蓄电池均衡装置。The utility model belongs to the technical field of power batteries and relates to the battery technology of electric bicycles. More specifically, the utility model relates to a battery balancing device for an electric bicycle.

背景技术 Background technique

蓄电池已广泛应用于各个领域,尤其是近几年出现的改进型铅酸蓄电池,以其高性价比优势,被大量使用在电动自行车上。Batteries have been widely used in various fields, especially the improved lead-acid batteries that have appeared in recent years, which are widely used in electric bicycles due to their high cost performance.

电动自行车需要对蓄电池频繁充放电,对电池的性能提出了更高的要求,也将电池的性能发挥到了极限。Electric bicycles need to charge and discharge the battery frequently, which puts forward higher requirements on the performance of the battery, and also pushes the performance of the battery to the limit.

由于单体电池电压一般很小,在众多应用场合中,不是单体电池就能胜任的,而需要将单体电池串联才能满足设备对电压的要求。所以电池一般都是将多个电池串联成组后使用。Because the voltage of a single battery is generally very small, in many applications, it is not enough for a single battery, but it is necessary to connect the single batteries in series to meet the voltage requirements of the equipment. Therefore, batteries are generally used after connecting multiple batteries in series.

即使成组前经过筛选电池的一致性较好,经过一段时间的使用后也会出现差异。在放电过程中,单体蓄电池的电压低,又丧失了放电的能力,这时它就成为了一个用电器,其它尚有容量的蓄电池就串联起来给它充电,出现蓄电池的反极现象,使得整个蓄电池组不能够正常工作,同时对反极的蓄电池寿命造成极大的影响。Even if the consistency of the screened batteries before grouping is good, there will be differences after a period of use. During the discharge process, the voltage of the single battery is low, and it loses the ability to discharge. At this time, it becomes an electrical appliance, and other batteries that still have capacity are connected in series to charge it. The entire storage battery pack cannot work normally, and at the same time it has a great impact on the battery life of the opposite pole.

在充电过程中,首先放完电的蓄电池,又会首先被充满,这样就会出现过充电现象,使得整个蓄电池组不能正常被充满电。蓄电池随着充放电的循环次数增加,放电容量在逐渐下降,实际上一组蓄电池实际放电的容量是由实际容量最小的铅蓄电池所决定的,达到规定的最低容量限度时就算失效,也就是循环寿命结束。During the charging process, the battery that is discharged first will be fully charged first, so that overcharging will occur, so that the entire battery pack cannot be fully charged normally. As the number of charge-discharge cycles increases, the discharge capacity of the battery gradually decreases. In fact, the actual discharge capacity of a group of batteries is determined by the lead-acid battery with the smallest actual capacity. End of life.

目前市场上的电动自行车用铅酸蓄电池组普遍没有安装均衡装置,导致电动车在续航能力和蓄电池使用寿命上大打折扣,从而无形中增加了电动自行车的使用成本。At present, the lead-acid battery packs for electric bicycles on the market are generally not equipped with equalization devices, which leads to a great reduction in the battery life and battery life of electric vehicles, thus virtually increasing the use cost of electric bicycles.

实用新型内容 Utility model content

本实用新型提供一种电动自行车蓄电池均衡装置,其目的是提高蓄电池组的续航能力并延长其使用寿命。The utility model provides an equalizing device for storage batteries of an electric bicycle, the purpose of which is to improve the battery life of battery packs and prolong their service life.

为了实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:

本实用新型所提供的电动自行车蓄电池均衡装置,所述的电动自行车蓄电池包括蓄电池组,所述的蓄电池组设有与外电源连接的结构;所述的均衡装置设有电压均衡模块、控制模块,所述的电压均衡模块与所述的蓄电池组连接;所述的电压均衡模块通过高频开关与所述的控制模块连接。The electric bicycle storage battery equalization device provided by the utility model, the electric bicycle storage battery includes a battery pack, and the storage battery pack is provided with a structure connected to an external power supply; the equalization device is provided with a voltage equalization module and a control module, The voltage equalization module is connected with the battery pack; the voltage equalization module is connected with the control module through a high frequency switch.

所述的电压均衡模块还通过输出电压反馈模块、光电耦合模块与所述的控制模块连接。The voltage equalization module is also connected to the control module through an output voltage feedback module and a photoelectric coupling module.

所述的电压均衡模块还通过输入电压反馈模块与所述的控制模块连接。The voltage balancing module is also connected to the control module through an input voltage feedback module.

所述的电压均衡模块通过输出电压反馈模块、光电耦合模块与所述的控制模块连接;所述的电压均衡模块还通过输入电压反馈模块与所述的控制模块连接;所述的输入电压反馈模块还与光电耦合模块连接。The voltage balance module is connected to the control module through the output voltage feedback module and the photoelectric coupling module; the voltage balance module is also connected to the control module through the input voltage feedback module; the input voltage feedback module It is also connected with the optocoupler module.

所述的控制模块采用UC3841B芯片。The control module adopts UC3841B chip.

所述的输入电压采样模块是由TL431稳压管构成的可调输出电压稳压器。The input voltage sampling module is an adjustable output voltage regulator composed of TL431 regulator tube.

本实用新型采用上述技术方案,与现有技术中的电动自行车相比较,由于采用了蓄电池均衡装置,使各单体电池能够均衡一致地充、放电,在很大程度上保证蓄电池组内各单体电池的各项参数一致,大大延长蓄电池组的使用寿命,提高蓄电池组的整体性能,最大程度上减轻用户维护蓄电池的负担和减少电池组提前报废率,从而降低电动自行车的使用成本。The utility model adopts the above-mentioned technical scheme. Compared with the electric bicycle in the prior art, since the battery balancing device is adopted, each single battery can be charged and discharged in a balanced and consistent manner, which ensures that each single battery in the battery pack is The parameters of the body battery are consistent, which greatly prolongs the service life of the battery pack, improves the overall performance of the battery pack, and reduces the burden of maintaining the battery for the user to the greatest extent and reduces the early scrapping rate of the battery pack, thereby reducing the use cost of the electric bicycle.

附图说明 Description of drawings

下面对本说明书各幅附图所表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in the drawings of this manual and the marks in the drawings:

图1为本实用新型的蓄电池均衡装置模块图;Fig. 1 is the block diagram of battery equalizing device of the present utility model;

图2为图1中的蓄电池均衡装置的电路原理图。FIG. 2 is a schematic circuit diagram of the battery balancing device in FIG. 1 .

图1中的标记为:The labels in Figure 1 are:

1、控制模块,2、高频开关(Q),3、电压均衡模块,4、蓄电池组,5、外电源;6、光电耦合模块(PC817),7、输出电压反馈模块;8、输入电压采样模块。1. Control module, 2. High frequency switch (Q), 3. Voltage equalization module, 4. Battery pack, 5. External power supply; 6. Photoelectric coupling module (PC817), 7. Output voltage feedback module; 8. Input voltage Sampling module.

具体实施方式 Detailed ways

下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,以帮助本领域的技术人员对本实用新型的发明构思、技术方案有更完整、准确和深入的理解。Next, with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the utility model will be further described in detail, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solutions of the utility model .

如图1、图2所表达的本实用新型的结构,为一种电动自行车蓄电池均衡装置,是一种价格低廉、高效率和低维护成本的电动自行车用蓄电池均衡装置。所述的电动自行车蓄电池包括蓄电池组4,所述的蓄电池组4设有与外电源5连接的结构。The structure of the utility model as shown in Fig. 1 and Fig. 2 is a battery balancing device for an electric bicycle, which is a battery balancing device for an electric bicycle with low price, high efficiency and low maintenance cost. The electric bicycle storage battery includes a storage battery pack 4, and the storage battery pack 4 is provided with a structure connected to an external power supply 5.

电池的荷电状态SOC(State of Charge)是电池性能差异的集中反映,均衡电池的SOC无疑是最有效的均衡措施,但由于SOC受放电率、温度、循环次数等多个因素的影响,其估算精度不高。而且要估算和均衡每个单体电池的SOC,其线路是非常庞大的,均衡系统的成本、体积和质量都是难以接受的。The SOC (State of Charge) of the battery is a concentrated reflection of the difference in battery performance. Balancing the SOC of the battery is undoubtedly the most effective balancing measure. However, because the SOC is affected by many factors such as discharge rate, temperature, and cycle times, its The estimation accuracy is not high. Moreover, to estimate and equalize the SOC of each single battery, the circuit is very large, and the cost, volume and quality of the equalization system are unacceptable.

为简化电池包的均衡电路,可采用简化均衡参数和减少均衡对象来实现。由于电池的开路电压与其SOC有一定的对应关系,因此可通过均衡开路电压来间接均衡电池的SOC。In order to simplify the equalization circuit of the battery pack, it can be realized by simplifying the equalization parameters and reducing the equalization objects. Since the open circuit voltage of the battery has a certain corresponding relationship with its SOC, the SOC of the battery can be balanced indirectly by equalizing the open circuit voltage.

为了解决现有技术存在的问题并克服其缺陷,实现提高蓄电池组的续航能力并延长其使用寿命的发明目的,本实用新型采取的技术方案为:In order to solve the problems existing in the prior art and overcome its defects, and realize the purpose of the invention of improving the endurance of the storage battery pack and prolonging its service life, the technical scheme adopted by the utility model is as follows:

如图1所示,本实用新型所提供的电动自行车蓄电池均衡装置,设有电压均衡模块3、控制模块1,所述的电压均衡模块3与所述的蓄电池组4连接;所述的电压均衡模块3通过高频开关2与所述的控制模块1连接。As shown in Figure 1, the electric bicycle storage battery balancing device provided by the utility model is provided with a voltage balancing module 3 and a control module 1, and the voltage balancing module 3 is connected with the battery pack 4; The module 3 is connected with the control module 1 through the high frequency switch 2 .

常用电动自行车蓄电池组由4节单体蓄电池串联而成,每节单体电池的额定衡准电压为12V,总额定衡准电压为48V。该装置集中均衡就是整个电池组共用一个均衡器,均衡系统结构框图见图1,图中E1、E2、E3、E4为电池组。模块3为均衡器模块,其核心是高频变压器T组成的DC-DC变换器,变换器有一个输入Us和4个输出U1~U4,电路设计时使U1=U2=U3=U4=Us/4=12V,Us为蓄电池组端电压。Commonly used electric bicycle battery packs are composed of 4 single batteries connected in series. The rated voltage of each single battery is 12V, and the total rated voltage is 48V. The centralized equalization of the device means that the whole battery pack shares an equalizer. The structure block diagram of the equalization system is shown in Figure 1, and E1, E2, E3, and E4 in the figure are battery packs. Module 3 is an equalizer module, whose core is a DC-DC converter composed of a high-frequency transformer T. The converter has an input U s and four outputs U 1 ~ U 4 , and the circuit is designed so that U 1 =U 2 =U 3 =U 4 =U s /4=12V, U s is the battery terminal voltage.

控制模块1通过检测是否有低电平,来控制高频开关的导通,然后直接作用于电压均衡模块3作出相应的动作,使蓄电池组4达到均衡。The control module 1 controls the conduction of the high-frequency switch by detecting whether there is a low level, and then directly acts on the voltage equalization module 3 to make a corresponding action, so that the battery pack 4 is balanced.

与现有技术中的电动自行车相比较,由于采用了蓄电池均衡装置,做好单体电池的一致性均衡充、放电,在很大程度上保证蓄电池组内各单体电池的各项参数一致,大大延长蓄电池组的使用寿命,提高蓄电池组的整体性能,最大程度上减轻用户维护蓄电池的负担和减少电池组提前报废率,从而降低电动自行车的使用成本。本实用新型的上述技术方案,价格低廉、效率高、维护成本低。Compared with the electric bicycles in the prior art, due to the use of the battery equalization device, the consistent and balanced charging and discharging of the single cells is done well, and the parameters of the single cells in the battery pack are guaranteed to be consistent to a large extent. Greatly prolong the service life of the battery pack, improve the overall performance of the battery pack, reduce the user's burden of maintaining the battery pack and reduce the early scrapping rate of the battery pack to the greatest extent, thereby reducing the use cost of the electric bicycle. The technical proposal of the utility model has the advantages of low price, high efficiency and low maintenance cost.

所述的电压均衡模块3还通过输出电压反馈模块7、光电耦合模块6与所述的控制模块1连接。The voltage equalization module 3 is also connected to the control module 1 through an output voltage feedback module 7 and a photoelectric coupling module 6 .

所述的电压均衡模块3还通过输入电压反馈模块8与所述的控制模块1连接。The voltage balancing module 3 is also connected to the control module 1 through an input voltage feedback module 8 .

所述的电压均衡模块3通过输出电压反馈模块7、光电耦合模块6与所述的控制模块1连接;所述的电压均衡模块3还通过输入电压反馈模块8与所述的控制模块1连接;所述的输入电压反馈模块8还与光电耦合模块6连接。The voltage equalization module 3 is connected to the control module 1 through the output voltage feedback module 7 and the photoelectric coupling module 6; the voltage equalization module 3 is also connected to the control module 1 through the input voltage feedback module 8; The input voltage feedback module 8 is also connected with the photocoupling module 6 .

所述的控制模块1采用UC3841B芯片。The control module 1 adopts UC3841B chip.

所述的输入电压采样模块8是由TL431稳压管构成的可调输出电压稳压器。用于产生基准参考电压和给芯片提供稳压电源。The input voltage sampling module 8 is an adjustable output voltage regulator composed of a TL431 regulator tube. It is used to generate a reference voltage and provide a regulated power supply to the chip.

下面分析本实用新型的工作原理:Analyze the working principle of the present utility model below:

如图1所示,当外电源5向电池组模块4充电时,Us升高;当蓄电池组4向负载供电时,Us降低。蓄电池组4中的4个输出分别接4个单体蓄电池。当其外电源5向蓄电池组4充电时,每个单体蓄电池有2个充电电流,即is(外电源充电电流)和ii(i =1、2、3、4,均衡器模块3对蓄电池组4的充电电流)。As shown in Figure 1, when the external power supply 5 charges the battery pack module 4, U s increases; when the battery pack 4 supplies power to the load, U s decreases. The four outputs in the storage battery pack 4 are respectively connected to four single storage batteries. When the external power supply 5 charges the storage battery pack 4, each battery cell has two charging currents, i s (external power supply charging current) and i i (i = 1, 2, 3, 4, equalizer module 3 charging current to battery pack 4).

通过检测当前蓄电池的单体电池电压和基准电压通过光电耦合模块6(PC817)比较,输出信号给控制模块1,控制模块1根据是否有输入信号来控制高频开关2导通与关闭,以控制均衡模块3是否要给单体蓄电池充电。By detecting the current cell voltage of the battery and comparing the reference voltage with the photoelectric coupling module 6 (PC817), the output signal is sent to the control module 1, and the control module 1 controls the high-frequency switch 2 to turn on and off according to whether there is an input signal to control Whether the balancing module 3 needs to charge the single battery.

单体蓄电池的端电压通过输出电压反馈模块7与输入电压采样模块8提供的基准电压相比较;若相等,则光电耦合模块6不导通,控制模块1没有接受到输入信号,高频开关2不导通,则电压均衡模块3不向各自连接的单体蓄电池充电。若单体蓄电池的端电压与基准电压比较不相等,即单体蓄电池的端电压低

Figure BDA0000259347901
时,均衡器模块3向该单体蓄电池充电,将有ii和is一起对单体蓄电池组充电;若单体蓄电池的端电压高
Figure BDA0000259347902
时,二极管截止(即ii=0),只有is对这些蓄电池组充电。这样端电压低的蓄电池组充电电流大,其端电压上升得快一些,过程持续到蓄电池组间电压相同为止,达到了均衡控制的目的。The terminal voltage of the battery cell is compared with the reference voltage provided by the input voltage sampling module 8 through the output voltage feedback module 7; If it is not turned on, the voltage equalization module 3 does not charge the respective connected battery cells. If the terminal voltage of the single battery is not equal to the reference voltage, that is, the terminal voltage of the single battery is low
Figure BDA0000259347901
, the equalizer module 3 charges the single battery, and i i and i s will charge the single battery group together; if the terminal voltage of the single battery is high
Figure BDA0000259347902
When , the diode is cut off (that is, i i =0), only i s charges these battery packs. In this way, the battery pack with low terminal voltage has a large charging current, and its terminal voltage rises faster, and the process continues until the voltage between the battery packs is the same, achieving the purpose of balanced control.

由图2可知,当切断外电源5时,电压均衡器模块3通过高频变压器耦合,实现单体电池间能量的自动转移,从而能逐步减小蓄电池组4中各单体蓄电池的不一致性,将能量从电压高的电池转移到电压低的电池,从而实现均衡电压。It can be seen from FIG. 2 that when the external power supply 5 is cut off, the voltage equalizer module 3 is coupled through a high-frequency transformer to realize the automatic transfer of energy between the cells, thereby gradually reducing the inconsistency of the cells in the battery pack 4. Balances voltage by transferring energy from cells with higher voltage to cells with lower voltage.

充电时,在充电开始瞬间立即开启电压均衡模块3,使所有的单体蓄电池电压先均衡到同一水平,然后让所有单体蓄电压以同样的斜率上升直至满充。放电过程也如此,电压均衡模块3在放电开始瞬间就开启,使各个单体保持一致的斜率下降,从而使蓄电池组4迅速达到均衡状态。When charging, the voltage equalization module 3 is turned on immediately at the beginning of charging, so that the voltages of all the single storage batteries are first balanced to the same level, and then the voltages of all the single storage batteries rise with the same slope until they are fully charged. The same is true for the discharge process. The voltage equalization module 3 is turned on at the beginning of the discharge, so that the slopes of each monomer are kept consistent, so that the battery pack 4 quickly reaches a balanced state.

在本实用新型的技术方案中,蓄电池均衡装置具有开关频率较低、导通损耗小、结构简单,容易实现快速高效的能量转移等特点,同时具有低成本、低维护,容易再市场推广的特点。In the technical solution of the utility model, the battery balancing device has the characteristics of low switching frequency, small conduction loss, simple structure, easy to realize fast and efficient energy transfer, etc., and at the same time has the characteristics of low cost, low maintenance, and easy to promote in the market .

上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.

Claims (6)

1.一种电动自行车蓄电池均衡装置,所述的电动自行车蓄电池包括蓄电池组(4),所述的蓄电池组(4)设有与外电源(5)连接的结构,其特征在于:所述的均衡装置设有电压均衡模块(3)、控制模块(1),所述的电压均衡模块(3)与所述的蓄电池组(4)连接;所述的电压均衡模块(3)通过高频开关(2)与所述的控制模块(1)连接。1. An electric bicycle battery balancing device, the electric bicycle battery includes a battery pack (4), and the battery pack (4) is provided with a structure connected to an external power supply (5), characterized in that: the The equalization device is provided with a voltage equalization module (3) and a control module (1), and the voltage equalization module (3) is connected to the battery pack (4); (2) Connect with the control module (1). 2.按照权利要求1所述的电动自行车蓄电池均衡装置,其特征在于:所述的电压均衡模块(3)还通过输出电压反馈模块(7)、光电耦合模块(6)与所述的控制模块(1)连接。2. The battery equalization device for electric bicycles according to claim 1, characterized in that: said voltage equalization module (3) is also connected to said control module through output voltage feedback module (7), photoelectric coupling module (6) (1) Connection. 3.按照权利要求1所述的电动自行车蓄电池均衡装置,其特征在于:所述的电压均衡模块(3)还通过输入电压反馈模块(8)与所述的控制模块(1)连接。3. The electric bicycle storage battery balancing device according to claim 1, characterized in that: said voltage balancing module (3) is also connected to said control module (1) through an input voltage feedback module (8). 4.按照权利要求1所述的电动自行车蓄电池均衡装置,其特征在于:所述的电压均衡模块(3)通过输出电压反馈模块(7)、光电耦合模块(6)与所述的控制模块(1)连接;所述的电压均衡模块(3)还通过输入电压反馈模块(8)与所述的控制模块(1)连接;所述的输入电压反馈模块(8)还与光电耦合模块(6)连接。4. The battery equalization device for electric bicycles according to claim 1, characterized in that the voltage equalization module (3) communicates with the control module ( 1) connection; the voltage equalization module (3) is also connected to the control module (1) through the input voltage feedback module (8); the input voltage feedback module (8) is also connected to the photoelectric coupling module (6 )connect. 5.按照权利要求1至4中任一项所述的电动自行车蓄电池均衡装置,其特征在于:所述的控制模块(1)采用UC3841B芯片。5. The electric bicycle battery balancing device according to any one of claims 1 to 4, characterized in that: the control module (1) uses a UC3841B chip. 6.按照权利要求4所述的电动自行车蓄电池均衡装置,其特征在于:所述的输入电压采样模块(8)是由TL431稳压管构成的可调输出电压稳压器。6. The electric bicycle storage battery balancing device according to claim 4, characterized in that: the input voltage sampling module (8) is an adjustable output voltage regulator composed of TL431 voltage regulator tubes.
CN 201220694692 2012-12-15 2012-12-15 Storage-battery equilibrium apparatus for electric bicycle Expired - Fee Related CN203039385U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103036291A (en) * 2012-12-15 2013-04-10 安徽工程大学 Equalizing device for storage battery of electric bicycle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103036291A (en) * 2012-12-15 2013-04-10 安徽工程大学 Equalizing device for storage battery of electric bicycle

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