CN203030453U - Spraying baking integrated room recoil type wet process paint mist filtering device - Google Patents

Spraying baking integrated room recoil type wet process paint mist filtering device Download PDF

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CN203030453U
CN203030453U CN201220705924.8U CN201220705924U CN203030453U CN 203030453 U CN203030453 U CN 203030453U CN 201220705924 U CN201220705924 U CN 201220705924U CN 203030453 U CN203030453 U CN 203030453U
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circulating water
paint mist
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彭国波
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YANCHENG KAILIDA MACHINERY EQUIPMENT CO Ltd
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YANCHENG KAILIDA MACHINERY EQUIPMENT CO Ltd
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Abstract

本实用新型涉及一种喷烤一体房反冲式湿法漆雾过滤装置。其特点是:在房体一侧的地面下设有与地基所设地沟槽相连通的循环水池,在循环水池中设有过滤装置,在循环水池的上方,设有反冲式湿法漆雾过滤装置箱体;在循环水池的池边上设有循环水泵,循环水泵的进水管伸入箱体,配在循环水池经过滤装置过滤后的水体中;循环水泵的出水管亦伸入箱体,与配在循环水池上方的箱体内雾化装置主管及雾化喷嘴装置相连通;在箱体内的顶部设有排风机,在排风机的进风口下方的箱体内设有挡水板,排风机的出风口伸出箱体外并引伸到室外。本装置漆雾处理效率高,可达到98%以上;喷漆室内无存水,烘干时不受湿度影响,可实现喷烤合一作业,提高了产品的成品率。

Figure 201220705924

The utility model relates to a recoil-type wet-process paint mist filter device for a spray-baking integrated room. Its characteristics are: under the ground on one side of the house, there is a circulating water pool connected with the groove of the foundation, a filtering device is installed in the circulating water pool, and a recoil type wet paint mist is installed above the circulating water pool Filtration device box; there is a circulating water pump on the side of the circulating water pool, and the water inlet pipe of the circulating water pump extends into the box, and is arranged in the water body filtered by the filtering device in the circulating pool; the outlet pipe of the circulating water pump also extends into the box , connected with the main pipe of the atomization device and the atomization nozzle device in the box above the circulating pool; an exhaust fan is arranged on the top of the box, and a water baffle is arranged in the box below the air inlet of the exhaust fan. The air outlet of the fan stretches out of the casing and leads to the outside. The paint mist treatment efficiency of this device is high, which can reach more than 98%. There is no water in the paint spraying room, and it is not affected by humidity during drying. It can realize the combined operation of spraying and baking, and improve the yield of products.

Figure 201220705924

Description

喷烤一体房反冲式湿法漆雾过滤装置Recoil type wet paint mist filter device for spray and bake integrated room

技术领域 technical field

本实用新型涉及一种汽车、家具、家电外壳和其他机械工件用的喷漆烤漆房,尤其是涉及一种喷烤一体房反冲式湿法漆雾过滤装置。  The utility model relates to a paint-spraying and baking booth for automobiles, furniture, home appliance shells and other mechanical workpieces, in particular to a recoil-type wet paint mist filter device for a spray-baking integrated room. the

背景技术 Background technique

传统的喷烤一体房采用干式漆雾的过滤方式,漆雾过滤效率差,过滤效率为:75%,废气排放不能达到国家GB16297-1996Ⅱ表2《大气污染物综合排放标准》,环境污染严重。  The traditional spray-baking integrated room adopts the dry paint mist filtration method, the paint mist filtration efficiency is poor, the filtration efficiency is: 75%, the exhaust gas emission cannot meet the national GB16297-1996Ⅱ Table 2 "Comprehensive Emission Standard of Air Pollutants", and the environmental pollution is serious . the

实用新型内容 Utility model content

本实用新型的目的在于提供一种将喷漆房过喷漆雾充分捕捉,过滤效率高,废气排放达到国家GB16297-1996Ⅱ表2《大气污染物综合排放标准》,有效保护自然环境的一种喷烤一体房反冲式湿法漆雾过滤装置;  The purpose of this utility model is to provide a spray-baking integrated system that fully captures the overspray paint mist in the spray booth, has high filtration efficiency, and exhaust gas discharge reaches the national GB16297-1996 II Table 2 "Comprehensive Emission Standards for Atmospheric Pollutants" and effectively protects the natural environment. Room recoil type wet paint mist filter device;

为实现上述目的,本实用新型所采用的技术方案为本装置包括喷烤电路控制系统,房体顶部设有的静压室、高效过滤系统及防爆照明装置,房体地基上所设的地沟槽上面配有栅格板,在栅格板下面设有玻璃纤维棉过滤装置;还包括送风加热装置,进风过滤装置,送风机,排风机,房体内中部所设的工件平台,在工件平台两侧所设的三维小车,其特征在于:在房体的一侧设有与房体内相通的反冲式湿法漆雾过滤装置,该装置的结构是在房体一侧的地面下,设有与地基所设地沟槽相连通的循环水池,在循环水池中设有过滤装置,在循环水池上口的地基上面设有箱体;在循环水池的池边上设有循环水泵,循环水泵的进水管伸入箱体内,配在循环水池经过滤装置过滤后的水体中;循环水泵的出水管亦伸入箱体内,与配在循环水池上方的箱体内雾化装置主管及雾化喷嘴装置相连通;在箱体内的顶部设有排风机,在排风机的进风口下方的箱体内设有挡水板,排风机的出风口伸出箱体并引出至室外; In order to achieve the above purpose, the technical solution adopted by the utility model is as follows : the device includes a control system for spraying and roasting circuit, a static pressure chamber, a high-efficiency filtration system and an explosion-proof lighting device on the top of the house body, and a trench set on the foundation of the house body. There is a grid plate on the top of the tank, and a glass fiber cotton filter device is installed under the grid plate; it also includes a supply air heating device, an air intake filter device, a blower fan, an exhaust fan, and a workpiece platform set in the middle of the room. The three-dimensional trolley set on both sides is characterized in that: a recoil type wet paint mist filter device connected to the room body is provided on one side of the room body, and the structure of the device is under the ground on one side of the room body. There is a circulating water pool connected with the groove of the foundation, a filter device is installed in the circulating water pool, a box is provided on the foundation above the upper mouth of the circulating water pool; a circulating water pump is provided on the side of the circulating water pool, and the circulating water pump The water inlet pipe extends into the tank, and is arranged in the water body filtered by the filter device in the circulating pool; the outlet pipe of the circulating water pump also extends into the tank, and is connected with the main pipe of the atomizing device and the atomizing nozzle device in the tank above the circulating pool There is an exhaust fan on the top of the box, and a water baffle is set in the box below the air inlet of the exhaust fan, and the air outlet of the exhaust fan extends out of the box and leads to the outside;

所述的一种喷烤一体房反冲式湿法漆雾过滤装置,其特征在于:雾化喷嘴装置是通过在雾化装置主管上设有数根雾化喷管,并在每根雾化喷管的下面设有数个雾化喷嘴构成的; The recoil type wet paint mist filter device for spraying and roasting integrated room is characterized in that: the atomizing nozzle device is provided with several atomizing nozzles on the main pipe of the atomizing device, and each atomizing nozzle There are several atomizing nozzles under the tube;

所述的一种喷烤一体房反冲式湿法漆雾过滤装置,其特征在于:挡水板呈“人”字型分布,夹角为100-130度,最低点与雾化喷嘴装置间距不小于900mm。 The recoil-type wet-process paint mist filter device for a spray-baking integrated room is characterized in that: the water baffles are distributed in a "herringbone" shape, the included angle is 100-130 degrees, and the distance between the lowest point and the atomizing nozzle device is Not less than 900mm.

本实用新型与现有技术相比的有益效果:  The beneficial effect of the utility model compared with the prior art:

(1)    漆雾处理效率高,可达到98%以上,完全满足国家GB16297-1996Ⅱ表2《大气污染物综合排放标准》; (1) The paint mist treatment efficiency is high, which can reach more than 98%, which fully meets the national GB16297-1996Ⅱ Table 2 "Comprehensive Emission Standard of Air Pollutants";

(2)    喷漆室内无存水,烘干时不受湿度影响,可实现喷烤合一作业,提高了产品的成品率; (2) There is no water in the painting room, and it is not affected by humidity during drying, which can realize the combined operation of spraying and baking, and improve the yield of products;

(3)设备先期投资少,满足于大批量的生产要求。 (3) The initial investment in equipment is small, which meets the requirements of mass production.

 附图说明:  Description of drawings:

图1为图3中的A-A剖面图; Fig. 1 is A-A sectional view among Fig. 3;

图2为图3中的B-B剖面图; Fig. 2 is the B-B sectional view among Fig. 3;

图3为图1的俯视图; Fig. 3 is the top view of Fig. 1;

图4为图1中的C向放大视图; Fig. 4 is the C direction enlarged view in Fig. 1;

图中: In the picture:

1.房体,2. 静压室,3. 防爆照明装置,4. 三维小车,5.排风机,6.箱体,7. 挡水板,8. 雾化喷嘴装置,9. 循环水泵,10. 过滤装置,11. 循环水池,12.栅格板,15. 反冲式湿法漆雾过滤装置,16.送风加热装置,17. 进风过滤装置,18. 送风机,19. 地沟槽 ,20.进水管,21.出水管,22.雾化装置主管。 1. Room body, 2. Static pressure chamber, 3. Explosion-proof lighting device, 4. Three-dimensional car, 5. Exhaust fan, 6. Box body, 7. Water baffle, 8. Atomizing nozzle device, 9. Circulating water pump, 10. Filtration device, 11. Circulating pool, 12. Grid plate, 15. Recoil type wet paint mist filter device, 16. Air supply heating device, 17. Air intake filter device, 18. Blower fan, 19. Floor trench , 20. Inlet pipe, 21. Outlet pipe, 22. Atomizing device supervisor.

具体实施方式:  Detailed ways:

为了进一步说明本实用新型的上述目的、技术方案和效果,以下通过实施例结合附图及有关公知的技术知识来说明本实用新型: In order to further illustrate the above-mentioned purpose, technical solutions and effects of the present utility model, the utility model is illustrated below in conjunction with the accompanying drawings and relevant known technical knowledge through the embodiments:

一种喷烤一体房反冲式湿法漆雾过滤装置,如图1-4所示,本装置包括现有技术的喷烤电路控制系统,房体1顶部设有的静压室2、高效过滤系统及防爆照明装置3,房体1地基上所设的地沟槽19上面配有栅格板12,在栅格板12下面设有玻璃纤维棉过滤装置;还包括送风加热装置16,进风过滤装置17,送风机18,排风机5,房体1内中部所设的工件平台,在工件平台两侧所设的三维小车4;其特点是:在房体1的一侧设有与房体1内相通的反冲式湿法漆雾过滤装置15,该装置的结构是在房体1一侧的地面下,设有与地基所设地沟槽19相连通的循环水池11,在循环水池11中设有过滤装置10,在循环水池11上口的地基上面设有箱体6;在循环水池11的池边上设有循环水泵9,循环水泵9的进水管20伸入箱体6内,配在循环水池11经过滤装置10过滤后的水体中;循环水泵9的出水管21亦伸入箱体6内,与配在循环水池11上方的箱体6内雾化装置主管22及雾化喷嘴装置8相连通;在箱体6内的顶部设有排风机5,在排风机5的进风口下方的箱体6内设有挡水板7,排风机5的出风口伸出箱体6并引出至室外; A recoil-type wet paint mist filter device for a spray-baking integrated room, as shown in Figure 1-4, the device includes a spray-baking circuit control system in the prior art, a static pressure chamber 2 provided on the top of the room body 1, and a high-efficiency Filtration system and explosion-proof lighting device 3, a grid plate 12 is arranged above the ground groove 19 set on the foundation of the room body 1, and a glass fiber cotton filter device is arranged under the grid plate 12; it also includes a blower heating device 16, Wind filtering device 17, blower fan 18, exhaust fan 5, the workpiece platform set in the middle part of the room body 1, the three-dimensional dolly 4 that is established at the workpiece platform both sides; It is characterized in that: a side of room body 1 is provided with The recoil type wet paint mist filtering device 15 communicated with the body 1. The structure of the device is that under the ground on one side of the house body 1, there is a circulating water pool 11 connected with the groove 19 provided on the foundation. 11 is provided with a filtering device 10, and a box body 6 is provided on the upper foundation of the circulation pool 11; a circulation water pump 9 is provided on the side of the circulation pool 11, and the water inlet pipe 20 of the circulation water pump 9 extends into the box body 6 , is equipped in the water body filtered by the filter device 10 in the circulating water pool 11; the outlet pipe 21 of the circulating water pump 9 also extends into the box body 6, and is equipped with the main pipe 22 of the atomizing device in the box body 6 above the circulating water pool 11 and the mist The nozzle device 8 is connected; the top in the box body 6 is provided with an exhaust fan 5, and a water baffle 7 is arranged in the box body 6 below the air inlet of the exhaust fan 5, and the air outlet of the exhaust fan 5 stretches out of the box body 6 and led to the outside;

所述雾化喷嘴装置8是通过在雾化装置主管22上连接有数根雾化喷管,并在每根雾化喷管的下面设有数个雾化喷嘴构成的;雾化装置主管22的两端焊固在箱体6的内壁上; The atomizing nozzle device 8 is formed by being connected with several atomizing nozzles on the atomizing device main pipe 22, and is provided with several atomizing nozzles below each atomizing nozzle; The end is welded on the inner wall of the box body 6;

所述挡水板7是用于中央空调末端装置的现有技术,市面上有售,具有汽水分离功能;本装置所用挡水板7组呈“人”字形,夹角为120度,最低点与雾化喷嘴装置间距不小于900mm; The water baffle 7 is the prior art used in the central air-conditioning terminal device, which is available on the market and has the function of separating steam and water; The distance from the atomizing nozzle device is not less than 900mm;

箱体6采用2.0mm不锈钢满焊制作,与挡水板7做成一整体结构;并设有挡水板7的检修门; The box body 6 is made of 2.0mm stainless steel full welding, and is made into an integral structure with the water retaining plate 7; and an inspection door for the water retaining plate 7 is provided;

喷漆工作时,房体1内过喷漆雾通过地沟槽19进入反冲式湿法漆雾过滤装置内,循环水泵9工作,雾化喷嘴装置8喷出雾化水,与含有过喷漆雾的废气充分混合,有效捕捉漆雾颗粒,在排风机5的排风作用下,通过挡水板7,将含有漆雾颗粒的水气,充分汽水分离,分离效率达到99%,分离后的洁净空气通过排风机5高空排放;分离后的废水沿箱体6内壁流回循环水池11内;在循环水池11中配有漆雾凝聚剂,漆雾颗粒凝聚成团,漂浮于水面;水池设置有捞渣口,定期打捞漆雾团,晾干或烘干后焚烧或深埋处理。 During painting work, the oversprayed paint mist in the room body 1 enters the recoil type wet paint mist filter device through the ground groove 19, the circulating water pump 9 works, the atomizing nozzle device 8 sprays atomized water, and the exhaust gas containing the oversprayed paint mist Fully mix to effectively capture the paint mist particles. Under the action of the exhaust fan 5, through the water barrier 7, the water vapor containing the paint mist particles is fully separated, and the separation efficiency reaches 99%. The separated clean air passes through the The exhaust fan 5 is discharged at high altitude; the separated waste water flows back into the circulating pool 11 along the inner wall of the box body 6; the circulating pool 11 is equipped with a paint mist coagulant, and the paint mist particles condense into groups and float on the water surface; At the mouth, regularly salvage paint mist clusters, dry or dry them and then incinerate or bury them deeply.

Claims (3)

1.一种喷烤一体房反冲式湿法漆雾过滤装置,包括喷烤电路控制系统,房体(1)顶部设有的静压室(2)、高效过滤系统及防爆照明装置(3),房体(1)地基上所设的地沟槽(19)上面配有栅格板(12),在栅格板(12)下面设有玻璃纤维棉过滤装置;还包括送风加热装置(16),进风过滤装置(17),送风机(18),排风机(5),房体(1)内中部所设的工件平台,在工件平台两侧所设的三维小车(4),其特征在于:在房体(1)的一侧设有与房体(1)内相通的反冲式湿法漆雾过滤装置(15),该装置的结构是在房体(1)一侧的地面下,设有与地基所设地沟槽(19)相连通的循环水池(11),在循环水池(11)中设有过滤装置(10),在循环水池(11)上口的地基上面设有箱体(6);在循环水池(11)的池边上设有循环水泵(9),循环水泵(9)的进水管(20)伸入箱体(6)内,配在循环水池(11)经过滤装置(10)过滤后的水体中;循环水泵(9)的出水管(21)亦伸入箱体(6)内,与配在循环水池(11)上方的箱体(6)内雾化装置主管(22)及雾化喷嘴装置(8)相连通;在箱体(6)内的顶部设有排风机(5),在排风机(5)的进风口下方的箱体(6)内设有挡水板(7),排风机(5)的出风口伸出箱体(6)并引出至室外。 1. A recoil-type wet-process paint mist filter device for a spray-baking integrated room, including a spray-baking circuit control system, a static pressure chamber (2) on the top of the room body (1), a high-efficiency filtration system and an explosion-proof lighting device (3 ), the ground trench (19) set on the foundation of the house body (1) is equipped with a grid plate (12), and a glass fiber cotton filter device is arranged under the grid plate (12); it also includes a blower heating device ( 16), air inlet filter device (17), blower fan (18), exhaust fan (5), workpiece platform set in the middle of the room body (1), three-dimensional trolleys (4) set on both sides of the workpiece platform, and It is characterized in that: a recoil type wet paint mist filter device (15) communicated with the inside of the room body (1) is provided on one side of the room body (1), and the structure of the device is on the side of the room body (1). Under the ground, there is a circulating water pool (11) connected to the groove (19) provided on the foundation, a filtering device (10) is arranged in the circulating water pool (11), and a There is a box body (6); a circulating water pump (9) is arranged on the edge of the circulating water pool (11), and the water inlet pipe (20) of the circulating water pump (9) extends into the box body (6), and is arranged in the circulating water pool ( 11) In the water body filtered by the filter device (10); the outlet pipe (21) of the circulating water pump (9) also extends into the tank (6), and is matched with the tank (6) above the circulating pool (11) The main pipe (22) of the inner atomization device and the atomization nozzle device (8) are connected; an exhaust fan (5) is arranged on the top of the box body (6), and the box body ( 6) There is a water baffle (7) inside, and the air outlet of the exhaust fan (5) extends out of the box (6) and leads to the outside. 2.根据权利要求1所述的一种喷烤一体房反冲式湿法漆雾过滤装置,其特征在于:雾化喷嘴装置(8)是通过在雾化装置主管(22)上设有数根雾化喷管,并在每根雾化喷管的下面设有数个雾化喷嘴构成的。 2. A recoil-type wet paint mist filter device for a spray-baking integrated room according to claim 1, characterized in that: the atomizing nozzle device (8) is provided with several nozzles on the main pipe (22) of the atomizing device Atomizing nozzles are formed by several atomizing nozzles under each atomizing nozzle. 3.根据权利要求1所述的一种喷烤一体房反冲式湿法漆雾过滤装置,其特征在于:挡水板(7)呈“人”字型分布,夹角为100-130度,最低点与雾化喷嘴装置间距不小于900mm。 3. The recoil-type wet paint mist filter device for a spray-baking integrated room according to claim 1, characterized in that: the water baffle (7) is distributed in a "herringbone" shape, and the included angle is 100-130 degrees , the distance between the lowest point and the atomizing nozzle device is not less than 900mm.
CN201220705924.8U 2012-12-19 2012-12-19 Spraying baking integrated room recoil type wet process paint mist filtering device Expired - Fee Related CN203030453U (en)

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CN (1) CN203030453U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103008162A (en) * 2012-12-19 2013-04-03 盐城市凯利达机械设备有限公司 Back flushing wet process paint mist filtering device for integral spraying and baking room
CN103551271A (en) * 2013-11-14 2014-02-05 中国航天建设集团有限公司 Paint mist purification system and method in high and large space
CN104741275A (en) * 2015-04-10 2015-07-01 无锡商业职业技术学院 Novel painting and baking two-purpose room
CN104607346B (en) * 2015-01-28 2016-12-07 杨巧霞 A kind of aluminium section bar auto spray painting device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103008162A (en) * 2012-12-19 2013-04-03 盐城市凯利达机械设备有限公司 Back flushing wet process paint mist filtering device for integral spraying and baking room
CN103551271A (en) * 2013-11-14 2014-02-05 中国航天建设集团有限公司 Paint mist purification system and method in high and large space
CN104607346B (en) * 2015-01-28 2016-12-07 杨巧霞 A kind of aluminium section bar auto spray painting device
CN104741275A (en) * 2015-04-10 2015-07-01 无锡商业职业技术学院 Novel painting and baking two-purpose room

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