CN203026251U - Water-proof and oil contamination-resistant 10kV medium-pressure frequency converter cable - Google Patents

Water-proof and oil contamination-resistant 10kV medium-pressure frequency converter cable Download PDF

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Publication number
CN203026251U
CN203026251U CN 201220678019 CN201220678019U CN203026251U CN 203026251 U CN203026251 U CN 203026251U CN 201220678019 CN201220678019 CN 201220678019 CN 201220678019 U CN201220678019 U CN 201220678019U CN 203026251 U CN203026251 U CN 203026251U
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cable
layer
conductor
phase
frequency converter
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赵怀顺
徐佳成
谢鹤峰
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CHINA NANYANG CO LTD
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CHINA NANYANG CO LTD
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Abstract

The utility model relates to a water-proof and oil contamination-resistant 10kV medium-pressure frequency converter cable which is characterized by sequentially consisting of a conductor 1, a conductor shield 2, a crosslinked polyethylene insulating layer 3, an insulating shield layer 4, a split-phase shield layer 5, a filling water-resistant rope 6, a warping water-resistant belt 7, an isolation cover 8, a combined shield layer 9, an aluminum-plastic bonding comprehensive protecting layer 10 and a nitrile compound outer protecting layer 11 from inside to outside. According to the water-proof and oil contamination-resistant 10kV medium-pressure frequency converter cable, the insulating core wire adopts does not adopts a concentric conductor structure instead of a '3+3' design which is usually applied to a low-pressure frequency converter, the structure is optimized due to split-phase shield; the shield layer adopts two types, i.e. a split-phase shield and a combined total shield; and a water-proof layer and an oil contamination-resistant layer form a double-layer combined protection structure.

Description

The 10kV medium voltage frequency converter cable of a kind of waterproof oil resistant dirt
Technical field
The utility model relates to the converter cable of a kind of waterproof oil resistant dirt, relates to or rather the dirty 10kV medium voltage frequency converter of a kind of waterproof oil resistant cable.Belong to field of cables.
Background technology
Along with the development of electric power, electronic technology and microelectric technique, ac variable speed technology is developed rapidly and is day by day perfect, and the low-voltage variable frequency speed adjusting technique of Small And Medium Capacity has been widely used in industrial production and daily life.In recent years, increase and pour in the domestic market rapidly along with external frequency converter markets, being on the increase of centering, high-voltage large-capacity alternating current machine demand, although the importance of frequency converter is more and more paid close attention to by people, but the middle high-pressure converter technique still belongs to a new technology at home, the middle high-pressure frequency converter of selection in domestic depends on import mostly, and is connected the middle high-pressure converter cable of transmission with power supply and motor as frequency converter, is also mostly provided together by offshore company.
In industrial circle, the 10kV Medium-voltage motor adopts the more and more of frequency control at present, and 10kV medium voltage frequency converter cable is the stube cable of frequency converter and power supply, when working due to frequency conversion speed-adjusting system, frequency translation is more frequent, thereby can electric power realize the work quality of frequency converter after by cable transmission, and the performance characteristics of cable itself is most important.
from whole frequency conversion system, cable will adapt to this requirement, must fully guarantee aspect two: the one, the construction of cable, at first the construction of cable should satisfy the frequency converter input mode, for present frequency converter development trend and performance need, must be designed to " 3+3 " structure or concentric conductor structure, there is producer once to attempt common cable is used for the input and output system of frequency converter, but after using, misoperation often appears in system, can't work, " 3+3 " structure or concentric conductor structure can effectively realize the coupling of frequency converter and power supply, improve power factor, reduce the harmful effect of input high order harmonic component.The 2nd, cable should satisfy EMC Requirements, not only will accomplish to prevent external electromagnetic field to the impact of cable, accomplishes again to prevent cable itself to the impact of other components and parts of frequency converter, and this just proposes higher requirement to cable shield, accomplishes accurate design.
Converter cable is applicable to drive system, be particularly useful for the applications such as papermaking, iron and steel, weaving, metal processing and food processing, such cable is laid in usually that greasy dirt is heavy, moist gas large, have in the abominable operational environment such as ponding, when cable be in for a long time moist gas large, ponding arranged, contain when working in the adverse circumstances of oils, cable should have certain waterproof and suppress the ability of oils infiltration, and the cable that only depends on common shielding layer structure is obviously to meet this requirement.
As everyone knows, frequency converter not only is used widely in traditional drive system, and almost expanded to industrial all spectra, this is the certainty of development in science and technology, growth rate every year of recent domestic frequency converter markets is all more than 10%, due to the remarkable advantage of frequency converter at aspects such as energy-conservation, performance, efficient, operability, the application of frequency converter has further and enlarges.For the present situation of converter cable, problem and the specific operational environment of existence, the utility model intends providing the dirty 10kV medium voltage frequency converter of a kind of waterproof oil resistant cable, to satisfy ever-increasing domestic and international market demand, reduce simultaneously the dependence to the import converter cable.The dirty 10kV medium voltage frequency converter of the waterproof oil resistant of developing cable, have excellent high electrical performance, the construction of cable and Electro Magnetic Compatibility, simultaneously cable can adapt to that greasy dirt is heavy, moist gas is large, the abominable operational environment such as ponding is arranged, for the application of widening cable product, meet the need of market, all tool is of great significance.
The utility model content
The purpose of this utility model is to provide the dirty 10kV medium voltage frequency converter of a kind of waterproof oil resistant cable.
For reaching the purpose of utility model, primary is to consider and determine following several respects:
1, determine the insulating material of high electrical performance:
The frequency-tuning range of variable-frequency motor is at 100-400Hz, no matter frequency height, waveform profiles with a basic frequency, this wherein comprises many high order harmonic components, and through Multi reflection, the amplitude stack can reach the several times of operating voltage as a kind of row ripple, cable is longer, amplitude is higher, if the cable insulation withstand voltage level is lower, very easily causes breakdown.In order to improve the insulation safety coefficient of cable, determine the insulating material of high electrical performance, the medium voltage frequency converter cable insulation should have excellent thermal stability, the proof voltage impact, less insulation dielectric loss, consider cable 10kV electric pressure, this cable has adopted conductor screen, crosslinked polyetylene insulated, the three-layer co-extruded expressing technique of insulation shielding, with balanced electric field, improve the insulation property of cable, the particularly impact of pulse voltage on insulation, the harmful effect of pulse voltage to insulation in the time of standing high speed, frequent frequency conversion.
2, determine the construction of cable
In the alternating current transmitting procedure, when three-phase balance, the electric current of its neutral line is zero, if triple-frequency harmonics occurs, there is not phase difference in the current component of triple-frequency harmonics in the neutral line, directly be superimposed as three times of component, this just requires the medium voltage frequency converter cable that the neutral line must be arranged, must adopt electric symmetrical structure, rising due to operating voltage, the emissivities of frequency electromagnetic waves obviously strengthen, and at this moment common " 3+3 " structure that adopts of low voltage frequency converter cable is inapplicable, requires shielding construction more to optimize.Under the condition of work of 10kV medium voltage frequency converter cable, the concentric conductor structure is a kind of suitable structure, so, three insulated wire cores of described cable adopt the concentric conductor structure, phase-splitting shielding (being metallic shield) mode, this structure is relatively optimized, and not only plays the effect of the neutral line but also have shield effectiveness preferably, can abundant balanced electric field, reduce phase difference; Simultaneously, in order to suppress the electromagnetic pollution impact of cable, also must accurately design shielding, finally this cable is determined the mode of the total shielding of employing combination, has effectively reduced the bad phenomenon such as the noise increase, the high order harmonic component that occur increase, power factor reduction.
3, determine cable shield mode and raising Electromagnetic Compatibility
In industrial circle, because middle high-pressure variable-frequency motor power is larger, and along with operating voltage raises, the cable that connects during work between variable-frequency motor and variable frequency power supply is exactly the outwards effective carrier of emission of frequency electromagnetic waves, can produce surrounding devices, precision instrument, instrument circuit etc. and disturb, even damage, be referred to as electromagnetic environmental pollution.How suppressing electromagnetic wave externally launches, improve the shielding properties of cable, improve the Electromagnetic Compatibility of cable, become technical problem in the urgent need to address, 10kV medium voltage frequency converter cable described in the utility model has proposed higher requirement to the phase-splitting shielding, because 10kV medium voltage frequency converter cable phase-splitting shielding will be passed through larger short circuit current, three phase line phase-splitting shielding sectional area sums are not less than 1/2nd of single phase conductor sectional area; Described cable also need to make up later at stranding the shielding mode of total shielding simultaneously, this shielding mode adopts the copper wire winding to add the total shielding mode of combination of copper strips wrapped gap wrapping, shield effectiveness is fine, and the sectional area of total shielding is not less than 1/2nd of single phase conductor cross section.Thereby realized preventing external electromagnetic field to the impact of cable, and realized preventing that cable itself is on the impact of other components and parts of frequency converter.
4, determine the cable waterproof performance
The structural design of determining watertight composition is the key that this cable of assurance is realized water resistance, APL aluminum plastic laminate integrated sheath structure, internal layer aluminum plastic composite belt longitudinal bag, the outer layer polyethylene sheath is extruded, the aluminum plastic composite belt longitudinal pack arrangement utilizes the metal material crystal structure tight, and hydrone can not see through these characteristics and come waterproof, after the vertical bag of aluminum plastic belt, make bonding sheath with nonpolar polyolefin macromolecule, greatly reduced the probability that moisture content sees through by moulding layer.This cable waterproof layer adopts APL aluminum plastic laminate integrated sheath structure, has good water resistance.
During the insulated wire cores stranding, packing material adopts waterproofing rope to fill, and wrapped material adopts that waterstop is wrapped to be tightened, and separation sleeve adopts polythene material to extrude, and when guaranteeing the cable roundness, has greatly improved the integral waterproofing performance of cable.
5, determine the dirty performance of cable oil resistant
Select suitable sheath material to become the key that the dirty performance of this cable oil resistant realizes.The dirty performance of the oil resistant of high polymer depends primarily on the polarity of polymer, this cable adopts butyronitrile compound sheath material (NBR/PVC) as the dirty overcoat of oil resistant, butyronitrile compound sheath material is the very large polymer of a kind of polarity, wear-resisting, the dirty characteristic of oil resistant that not only have rubber, and have plasticity, the mobility of common plastics, be very suitable for the outer sheath material as the dirty cable of oil resistant.
After aspect considering above-mentioned 5, the key technical indexes that the cable that the utility model provides reaches is:
1. insulating barrier can stand because the frequency conversion system high order harmonic component reflects the system peak voltage of 2 to 3 times that causes.
2. cable has good shielding properties.In phase-splitting shielding, three phase line cross section sums are not less than 1/2nd of single phase conductor cross section; The cross section of combination shielding is not less than 1/2nd of phase line cross section.Desirable shielding rejection coefficient is not more than 0.3, and the screen transfer impedance is not more than 1 Ω/m in the 100MHz scope.
3. cable waterproof performance: APL aluminum plastic laminate integrated sheath charged pressure is 50kPa~100kPa dry air or nitrogen, and the balanced 6h of total length air pressure carries out integrity test, and the air pressure in cable does not reduce.
4. the dirty outer jacket mechanical and physical performance of butyronitrile compound oil resistant tensile strength is not less than 10Mpa, elongation at break is not less than 125%, the dirty outer jacket sliced piece specimen of butyronitrile compound oil resistant immersion test with oil after the rate of change of its tensile strength and elongation at break should be not more than immersion oil front ± 30%.
This shows, principal character of the present utility model is:
1. insulated wire cores is abandoned the structural design of low voltage frequency converter cable commonly used " 3+3 ", adopts the concentric conductor structure, by the phase-splitting shielding mode, has carried out structure optimization, has not only played effect but also the shielded effect of tool of the neutral line.
2. screen has adopted phase-splitting shielding and two kinds of forms of combination screen.Wherein, the overlapping wrapped stranding of soft copper band is adopted in the phase-splitting shielding; The combination screen adopts copper wire to be wound around and adds the wrapped gap wrapping of copper strips mode, compares with common cable, and its shield effectiveness has had the raising of matter, has improved the cable shield performance, has improved Electro Magnetic Compatibility.
3. APL aluminum plastic laminate integrated sheath structure has been adopted in the waterproof layer structure design, and is safer on water resistance, reliable, permanent.
4. butyronitrile compound sheath material has been adopted in the design of oil resistant pollution layer, has the dirty performance of excellent oil resistant.
The key manufacturing technology of the dirty 10kV medium voltage frequency converter of the waterproof oil resistant cable that enforcement the utility model provides has:
1. multiple shield mode processing technology
Electromagnetic shielding is decayed mainly based on electromagnetic reflection and absorption to electromagnetic interference.The thickness of different shielding constructions, shielding material and material is very large for the difference of shielding electromagnetic waves effect.Cable phase-splitting described in the utility model shielding adopts individual layer soft copper band overlapping wrapped, and Duplication is not less than 25%, and thickness is not less than 0.10mm, wrapped should be plain, docile, corrugationless.The total shielding of combination, adopt the copper wire winding to add the combination shielding mode of copper strips wrapped gap wrapping, copper wire is wound around shielding and adopts soft single round copper wire uniform winding on the inner covering that extrudes, gap between single round copper wire is not more than the diameter of a single round copper wire, and the wrapped shielding of copper strips adopts thickness to be not less than the copper strips gap wrapping of 0.10mm.The employing of multiple shield mode has improved the cable shield effect greatly.
2. bilayer makes up the shielding layer structure processing technology
Cable adopts double-deck combination shielding layer structure: i.e. APL aluminum plastic laminate integrated sheath and butyronitrile compound outer jacket, and internal layer is the Comprehensive Preventing water layer, skin is oil resistant dirt overcoat.Water resistance is implemented by APL aluminum plastic laminate integrated sheath technology, internal layer aluminum plastic composite belt longitudinal bag, and the outer layer polyethylene sheath is extruded, and accurately bag welding, processing temperature, sheath thickness and roundness control are put up, indulged to the vertical bag of control.The dirty performance of oil resistant needs accurately to control the roundness of outer jacket thickness and whole cable by adopting the large butyronitrile composite materials of polarity to make outer jacket.
Double-deck combination shielding layer structure, polyethylene and butyronitrile compound combination sheath need rationally to control the combination of two kinds of sheath materials and the thickness of combination sheath distributes, and guarantee in conjunction with tight, thickness distributed uniform.
In sum, the main performance index of the 10kV medium voltage frequency converter cable of the waterproof oil resistant dirt that provides of the utility model is:
1. water resistance aspect:
Adopt the APL aluminum plastic laminate integrated sheath, its water resistance is better than 100 times of common polythene sheath.
2. shielding properties aspect
The screen transfer impedance in the 100MHz scope, is 0.8 Ω/m.The shielding rejection coefficient is 0.08.
3. oil resistance aspect:
Figure DEST_PATH_GDA00003065250800051
Figure DEST_PATH_GDA00003065250800061
In a word, the dirty 10kV medium voltage frequency converter of the new waterproof oil resistant that the utility model provides cable has less insulation dielectric loss, lower insulation impedance.Has stronger proof voltage impact, the pulse voltage in the time of standing high speed, frequent frequency conversion.Has good shielding properties.The power factor of improvement system reduces high order harmonic component to the harmful effect of cable and equipment.Cable has the characteristics such as waterproof, oil resistant dirt.With the impermeable layer of APL aluminum plastic laminate integrated sheath as the moistureproof moisture of cable, waterproof, with the bilayer combination shielding layer structure of butyronitrile compound sheath material as the dirty overcoat of cable oil resistant, can reach the requirement of not only waterproof but also oil resistant dirt, can fully satisfy user's requirement, thereby guarantee the stability that cable is worked under various adverse circumstances.
Description of drawings
The dirty 10kV medium voltage frequency converter of the waterproof oil resistant construction of cable schematic diagram that Fig. 1 provides for the utility model;
In figure, 1-conductor, 2-conductor shield 3-crosslinked polyetylene insulated layer 4-phase-splitting screen 5-phase-splitting screen 6-gasket for packing 7-twining package tape 8-separation sleeve 9-combination screen 10-APL aluminum plastic laminate integrated sheath 11-butyronitrile compound outer jacket.
Embodiment
The structure of the cable that embodiment 1 the utility model provides
Described cable is made of conductor 1, conductor screen 2, crosslinked polyetylene insulated layer 3, insulation screen 4, phase-splitting screen 5, filling waterproofing rope 6, wrapped waterstop 7, separation sleeve 8, combination screen 9 APL aluminum plastic laminate integrated sheaths 10 and butyronitrile compound outer jacket 11 from inside to outside successively.
Wherein, (1) conductor: select copper conductor as conductor, conductor adopts and presses circular configuration, to prevent point discharge.
(2) crosslinked polyetylene insulated layer: the electric pressure of considering 10kV medium voltage frequency converter cable, by conductor screen, crosslinked polyetylene insulated, the three-layer co-extruded technique of insulation shielding, three insulated wire cores adopt the concentric conductor structure, with balanced electric field, improve the insulation property of cable.
(3) phase-splitting screen: adopt the soft copper band overlapping wrapped, overlapping wrapped repetition rate is not less than 25%, and thickness is not less than 0.10mm, has not only played effect but also the shielded effect of tool of the neutral line.
(4) stranding, the cable core of stranding is stranded by corresponding pitch, fills waterproofing rope, and wrapped waterstop makes its rounding tight, and has certain water resistance to pack tightly the core after stranded.
(5) separation sleeve adopts polythene material to extrude, and when guaranteeing the cable roundness, has improved the integral waterproofing performance of cable.
(6) combination screen, in order to suppress the electromagnetic pollution of 10kV medium voltage frequency converter cable, 10kV medium voltage frequency converter cable has also adopted the combination shielding construction except adopting necessary phase-splitting shielding, combination shielding adopts copper wire to be wound around to add copper strips wrapped gap binding structure for binding, and shielding properties is more excellent.
(7) APL aluminum plastic laminate integrated sheath: uses the aluminum plastic composite belt longitudinal bag after combination shielding, polyethylene layer sticks on aluminium-plastic tape, and the peel strength between both is not less than 0.8N/mm at 18 ℃ to 27 ℃ temperature.The polyethylene layer smooth surface is smooth, without defectives such as hole, crack, depressions.The nominal thickness of aluminium-plastic tape is not less than 0.20, puts up width 〉=10mm, polyethylene layer thickness range 1.2-1.3mm.
(8) butyronitrile compound outer jacket: adopt the butyronitrile composite materials of the dirty excellent performance of oil resistant to make outer jacket, outer jacket closely is extruded on integrated sheath, and the smooth rounding of outer jacket, external diameter are even.The outer jacket thickness range is 2.0-2.2mm.The finished cable external diameter is 68.5-69.3mm.
The 10kV medium voltage frequency converter cable of the waterproof oil resistant dirt that the utility model provides is characterised in that:
1. the conductor shield nominal thickness is 0.8mm;
2. crosslinked polyetylene insulated layer nominal thickness is 3.4mm;
3. the insulation screen nominal thickness is 0.8mm.

Claims (8)

1. the 10kV medium voltage frequency converter cable of waterproof oil resistant dirt, is characterized in that described cable is made of conductor (1), conductor shield (2), crosslinked polyetylene insulated layer (3), insulation screen (4), phase-splitting screen (5), filling waterproofing rope (6), wrapped waterstop (7), separation sleeve (8), combination screen (9) APL aluminum plastic laminate integrated sheath (10) and butyronitrile compound outer jacket (11) from inside to outside successively.
2. by cable claimed in claim 1, it is characterized in that:
1. described conductor layer is selected copper conductor, adopts to press circular configuration;
2. conductor shield (2), crosslinked polyetylene insulated layer (3) and (4) three insulated wire cores of insulation screen adopt the concentric conductor structure;
3. described phase-splitting shielding adopts the soft copper band overlapping wrapped;
4. described combination screen adopts the copper wire winding to add copper strips and repeats wrapped gap binding structure for binding.
3. by the described cable of claim 1 or 2, it is characterized in that:
1. the conductor shield nominal thickness is 0.8mm;
2. crosslinked polyetylene insulated layer nominal thickness is 3.4mm;
3. the insulation screen nominal thickness is 0.8mm.
4. by cable claimed in claim 2, it is characterized in that in the phase-splitting shielding that three phase line cross section sums are not less than 1/2nd of single-phase phase conductor cross section, the cross section of combination shielding is not less than 1/2nd of phase line cross section.
5. by cable claimed in claim 2, it is characterized in that copper wire is wound around employing diameter and the soft single round copper wire of Φ 1.70-1.80mm; The wrapped employing thickness of copper strips is not less than the copper strips gap wrapping of 0.10mm.
6. by cable claimed in claim 1, it is characterized in that APL aluminum plastic laminate integrated sheath (10) and butyronitrile compound external sheath layer (11) consist of double-deck combination shielding layer structure; Internal layer APL aluminum plastic laminate protective layer is the composite belt longitudinal bag, and external sheath layer (11) closely is extruded on integrated sheath (10).
7. by cable claimed in claim 6, it is characterized in that 1. APL aluminum plastic laminate integrated sheath nominal thickness is not less than 0.20mm, put up thickness 〉=10mm, polyethylene layer thickness is 1.2-1.3mm; 2. outer jacket thickness 2.0-2.2mm.
8. by cable claimed in claim 1, it is characterized in that the described outside diameter of cable is 68.5-69.3mm.
CN 201220678019 2012-12-10 2012-12-10 Water-proof and oil contamination-resistant 10kV medium-pressure frequency converter cable Expired - Fee Related CN203026251U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102969069A (en) * 2012-12-10 2013-03-13 南洋电缆集团有限公司 Waterproof greasy-dirt-resisting 10 kV middle-voltage transducer cable and method
CN105702350A (en) * 2016-04-27 2016-06-22 丹阳正联知识产权运营管理有限公司 Waterproof variable frequency cable with low electromagnetism and resistant to interference
WO2020103660A1 (en) * 2018-11-22 2020-05-28 江苏上上电缆集团有限公司 Method for manufacturing longitudinal and radial water-blocking medium-voltage power cable, and cable

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102969069A (en) * 2012-12-10 2013-03-13 南洋电缆集团有限公司 Waterproof greasy-dirt-resisting 10 kV middle-voltage transducer cable and method
CN102969069B (en) * 2012-12-10 2016-06-29 南洋电缆集团有限公司 The 10kV kV middle-voltage transducer cable of a kind of waterproof greasy-dirt-resistin10 and method
CN105702350A (en) * 2016-04-27 2016-06-22 丹阳正联知识产权运营管理有限公司 Waterproof variable frequency cable with low electromagnetism and resistant to interference
WO2020103660A1 (en) * 2018-11-22 2020-05-28 江苏上上电缆集团有限公司 Method for manufacturing longitudinal and radial water-blocking medium-voltage power cable, and cable

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Granted publication date: 20130626

Termination date: 20211210