CN202996423U - Electric wire and electric cable automatic wire winding and arranging device - Google Patents
Electric wire and electric cable automatic wire winding and arranging device Download PDFInfo
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- CN202996423U CN202996423U CN 201320005239 CN201320005239U CN202996423U CN 202996423 U CN202996423 U CN 202996423U CN 201320005239 CN201320005239 CN 201320005239 CN 201320005239 U CN201320005239 U CN 201320005239U CN 202996423 U CN202996423 U CN 202996423U
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Abstract
The utility model discloses an electric wire and electric cable automatic wire winding and arranging device comprising a winding electromotor, a wire winding disc which is driven and controlled by the winding electromotor, and an automatic wire arranging mechanism consisting of a wire arranging mechanism and an automatic reversing mechanism, wherein the wire arranging mechanism comprises a wire arranging leading screw and a wire arranging device which is arranged on the wire arranging leading screw, the wire arranging leading screw is driven by a wire arranged electromotor, the wire arranging device and the wire arranging leading screw form a screw nut and leading screw machine structure, the automatic reversing mechanism comprises two left and right reversing proximity switches which are mounted at two sides below the wire arranging device, the two left and right reversing proximity switches are respectively corresponding to tow ends of the wire arranging device, and the two reversing proximity switches which are controlled by a controller are respectively mounted on two corresponding left and right moving racks. The electric wire and electric cable automatic wire winding and arranging device in the utility model is characterized in that the automatic wire arranging mechanism consisting of the wire arranging mechanism and the automatic reversing mechanism is employed, the wire arranging leading screw and the wire arranging device which form the screw nut and leading screw machine structure are employed by the wire arranging mechanism, the two reversing proximity switches controlled by the controller are employed by the automatic reversing mechanism, and the problem that large wear and large noise of a reversing machine are generated when the reversing function is fulfilled through a gear wheel structure can be prevented.
Description
Technical field
The utility model relates to a kind of rolling, automatic winding displacement apparatus of electric wire, also is applicable to the receipts Cable Assembly system of telecommunication cable, power cable, data cable production line.
Background technology
Winding and arranging device is an important step in electric wire, cable machinery, the multiplex torque motor of rolling-winding displacement drives winding main shaft at present, wire-arranging mechanism and main shaft pass through gears, speed reducing ratio links together, rely on the gear action to realize commutation, reach the technological requirement of reciprocal winding displacement, this mechanical couplings connected mode complex structure, a series of shortcomings such as have that commutation mechanical wear is large, noise is large and line type precision is low; And the winding displacement spacing is to adjust with the method for mechanical type gear shift, specification because of different product, conductor assembly outer diameter is not also, must adjust the spacing that mechanical parameter could satisfy winding displacement when changing product specification at every turn, this method adjustable range is little, operation inconvenience, adaptive surface is narrower, seriously restricts the further raising of product quality and production efficiency.
The utility model content
The purpose of this utility model is to provide a kind of electric wire automatic folding bus cable device, and existing winding and arranging device gear wheel reversing mechanical wear is large to solve, mechanical couplings connected mode complex structure and other problems.
in order to realize above purpose, the technical scheme that the utility model adopts is: a kind of electric wire automatic folding bus cable device, comprise winding motor and drive the take-up reel of controlling, this device also comprises an automatic line arranging mechanism that is comprised of wire-arranging mechanism and automatic reversing mechanism, described wire-arranging mechanism comprises by the motor-driven winding displacement leading screw of winding displacement and is arranged on the strand oscillator that consists of screw leading screw machine structure on the winding displacement leading screw and with it, described automatic reversing mechanism comprises on the same level position that is arranged on both sides, strand oscillator below and left and right two the commutation approach switch corresponding with strand oscillator two ends respectively, described two commutation approach switchs are controlled by a controller, and be installed on respectively on two movable stands of corresponding left and right, two movable stands all can move by along continuous straight runs in setting range.
Described controller is the PLC controller, the output of described winding motor is equipped with speed measuring motor, the input of winding displacement motor is connected with the frequency converter of being controlled by the PLC controller, the signal output part of described speed measuring motor is connected with the signal input part of frequency converter, and the drive output of frequency converter is connected with the power input of winding displacement motor.
Moving direction both sides, described strand oscillator lower end are respectively arranged with two of left and right commutation contact head, and described two commutation contact heads are corresponding with two commutation approach switchs respectively.
Described two movable stands are installed on fixation kit, described fixation kit comprises two fixed mounts in left and right, be provided with between two fixed mount supports and move left mechanism and the mechanism that moves right, the described mechanism that moves left is connected to form in turn by the mobile leading screw of left commutation and left adjusting polished rod level, the mechanism that moves right is connected to form in turn by right adjusting polished rod and the mobile leading screw level of right commutation, the described moving frame that moves to left is in transmission connection on the mobile leading screw of left commutation, and the moving frame that moves to right is in transmission connection on the mobile leading screw of right commutation.
Described two commutation approach switchs are installed on respectively correspondence and move left and right inboard on frame, and the outside that moves left and right on frame also is respectively equipped with the spacing approach switch in left and right.
The output of described winding motor and winding displacement motor is respectively equipped with winding reduction gearbox and winding displacement reduction box, and described speed measuring motor is located at the output of winding reduction gearbox, and described winding displacement leading screw is located at the output of winding displacement reduction box.
One end of described fixation kit is respectively equipped with hand connector in left and right travel mechanism.
Electric wire automatic winding displacement apparatus of the present utility model adopts the automatic line arranging mechanism that is comprised of wire-arranging mechanism and automatic reversing mechanism, wire-arranging mechanism adopts strand oscillator and the winding displacement leading screw that consists of screw leading screw machine structure, the automatic reverse machine adopts two commutation approach switchs being controlled by controller, has avoided gear structure to realize the problem that commutation mechanical wear is large, noise is large.
It is the controller of core that control system adopts PLC and frequency converter, has effectively solved receipts winding displacement speeds match, has regulated a difficult problem frequently, automatically adjusts the winding displacement spacing, and adjustable range is large, and adaptive surface is wider, has realized that winding displacement is simple to operate, directly perceived, convenient, reliable; Have superior technical performance and extremely significant economic benefit, have good practical value.
Description of drawings
Fig. 1 is automatic folding bus cable device structural representation;
Fig. 2 is the winding displacement schematic diagram;
Fig. 3 is the PLC line graph;
Fig. 4 winding displacement Electric Machine Control schematic diagram;
Fig. 5 receives the ladder diagram that winding displacement is controlled.
Embodiment
The below as shown in Figure 1, for the structure chart of electric wire automatic folding bus cable device of the present invention as seen from the figure, this device comprises winding motor 2 and drives the take-up reel 4 of controlling, take-up reel comprises reel fixing on spool and spool, spool and winding motor 2 transmission control connections, also comprise an automatic line arranging mechanism that is comprised of wire-arranging mechanism and automatic reversing mechanism, this wire-arranging mechanism comprises the winding displacement leading screw 7 that is driven by winding displacement motor 1 and is arranged on the strand oscillator 10 that consists of screw leading screw machine structure on the winding displacement leading screw and with it; Automatic reversing mechanism comprises on the same level position that is arranged on both sides, strand oscillator below and left and right two the commutation approach switch 15 and 16 corresponding with strand oscillator two ends respectively, two commutation approach switchs are controlled by a controller, and be installed on respectively on two movable stands 13 and 14 of corresponding left and right, two movable stands all can move by along continuous straight runs in setting range.The present embodiment middle controller adopts the PLC controller, the output of winding motor is installed a speed measuring motor 5, the input of winding displacement motor 1 is connected with the frequency converter of being controlled by the PLC controller, the signal output part of speed measuring motor 5 is connected with the signal input part of frequency converter, and the drive output of frequency converter is connected with the power input of winding displacement motor.Moving direction both sides, strand oscillator lower end are respectively arranged with two of left and right commutation contact head 22 and 23, two commutation contact heads are corresponding with two commutation approach switchs respectively.
Two movable stands are installed on fixation kit, fixation kit comprises two of left and right fixed mount 11 and 12, be provided with between two fixed mount supports and move left mechanism and the mechanism that moves right, moving left mechanism is connected to form with left adjusting polished rod 21 levels in turn by the mobile leading screw 9 of left commutation, the mechanism that moves right is connected to form in turn by right adjusting polished rod 20 and mobile leading screw 8 levels of right commutation, the moving frame that moves to left 13 is in transmission connection on the mobile leading screw 9 of left commutation, and the moving frame that moves to right 14 is in transmission connection on the mobile leading screw 8 of right commutation.
Two commutation approach switchs 15 and 16 are installed on respectively correspondence and move left and right inboard on frame, and the outside that moves left and right on frame also is respectively equipped with the spacing approach switch 18 in left and right and 17.
The output of winding motor and winding displacement motor is respectively equipped with winding reduction gearbox 3 and winding displacement reduction box 6, and speed measuring motor 5 is located at the output of mechanical winding reduction gearbox, and winding displacement leading screw 7 is located at the output of winding displacement reduction box 6.
One end of fixation kit is respectively equipped with in left and right travel mechanism be used to the hand connector 24 and 26 that connects hand plate 19.
As shown in Fig. 3 and 4, the bleeder circuit that is serially connected with single action/interlock diverter switch SA3 between the signal output part of speed measuring motor CF and the signal input part of frequency converter and is comprised of R1, R2, W1, R3 also is serially connected with four gears and selects potentiometer and corresponding GSS Gear Select Switch.The output signal of speed measuring motor CF forms bleeder circuit through being output as 33V direct voltage (under the fast state of take-up) after rectification by R1, R2, W1, R3, No. 204 to the voltage capable of regulating of No. 200 at 0～10V; The specification of considering different product is more, sets up again four potentiometer W3, W4, W5, W6 in circuit and realizes the level Four adjusting; Adjust W3, W4, W5, W6 potentiometer according to technological requirement, so just have different level Four transmissions of electricity and press, thereby satisfy the plurality of specifications practicality; As long as rotary sampling switch K1, the K1-1 contact of K1 just and the K1-2 contact connect one to one; Potentiometer W1 plays pitch fine tuning effect.
An electric wire automatic folding bus cable device part is to drive spool by motor M 2 to rotate as main motor, be fixed with reel on spool, rotate along with the rotation of spool, another part is to drive the strand oscillator conduct from motor by motor M 1, utilize frequency converter as the speed regulator of wire-arranging mechanism asynchronous machine M1, in the situation that maintenance speed is consistent, guaranteed master-from the stable operation of motor and the quality of take up block.Must reciprocally with the continuous position that changes to line of the speed of regulation in the stroke of winding displacement, complete the winding displacement action for wire-arranging mechanism.
The PLC controller is also inputted and is connected with winding displacement quick bleed and take-up pole changer.When " automatically " state, at first should first start take-up, restart winding displacement; Winding displacement single action/combined operation must be regulated corresponding consistent speed preset potentiometer, otherwise can't turn round; To master-operate respectively from motor, winding motor and winding displacement motor turn round automatically under the effect of " startup " button in system, and the winding displacement direction is by the program setting traffic direction.
No matter wire arranging control system is in " automatically " still can be carried out the fast row in left and right during " manually " state, and row's speed is generally fixing speed soon.
By just can controlling the operation of take-up and stop by SB1 start button or SB2 stop button, to realize the running (see figure 3) of production line; When certain reason needs the take-up counter-rotating, only in stopped status, can realize the take-up counter-rotating by SB3; Sometimes also need promptly to change speed and the traffic direction of winding displacement in operation process, the sub-switch S A2 of knob can complete the fast row in left and right easily; SA3 is winding displacement start and stop two switches.
Wire-arranging mechanism is to utilize asynchronous machine M1 to drive strand oscillator by the winding displacement leading screw to carry out transverse movement, and strand oscillator has two effects: the one, and carrying cable moves, and the 2nd, realize commutation.At strand oscillator during towards the motion of direction, when movable stand 13,14 above, hard-wired left and right commutation approach switch 15,16 moved to the commutation extreme position, the noncontact realization commutated when left and right commutation contact head 22,23; Round wire arrangement function is completed in motor counter-rotating motion in the opposite direction.For guaranteeing device security, in case it is out of control the left and right commutation to occur, adopt Hall switch 17,18 to carry out offside spacing the playing a protective role in offside spacing Hall switch left and right, left and right simultaneously.
Strand oscillator is made back and forth movement at creel stand, changes turning to of screw mandrel by commutation approach switch 1S1,1S2, thus property performance period winding displacement purpose.Because the dish tool width of different product is unsuitable, commutation approach switch position is also uncertain, and when changing specification, must readjust the winding displacement spacing can turn round; , available hand plate connects hand contact head, and mobile left and right adjusting polished rod 20,21 is adjusted to unanimously with the take-up reel width, and satisfying strand oscillator can best induction commutation approach switch, realizes the winding displacement commutation; Finally reach the reciprocally speed sequence to set in the stroke of winding displacement.
The voltage of speed measuring motor output, through signal processing circuit (seeing winding displacement Electric Machine Control schematic diagram 4), send into the frequency converter analog input mouth AI1 of winding displacement driver, speed preset signal as frequency converter, realization master-synchronous from motor speed satisfies the linear velocity automatic winding displacement that the winding displacement pitch can be followed rolling automatically.
As shown in Figure 2, asynchronous machine M1 drives reducing gear with rotation speed n 1, and the leading screw forward and backward drives strand oscillator left and right translation winding displacement, realizes motor commutation by approach switch.
According to linear velocity: v=angular speed * radius
=rotating speed * π * radius * 2
=n×πD；
Obviously, when v was constant, (it is constant that D * n should keep.When the rolling N layer, the diameter of take-up reel increases progressively and is D=D
0+ 2Dn), during with permanent linear speed n rolling, winding displacement motor M 1 drives leading screw with rotation speed n 1 when the take-up motor, and screw mandrel drags strand oscillator by certain pitch and moves; Because leading screw pitch is determined, when the product of the row's of receipts different size, as long as detect take-up motor speed n and set corresponding cable core diameter d, can obtain winding displacement motor speed n1; Guarantee that the line on drum is closely evenly distributed.
The adjusting of rolling speed is regulated by the given potentiometer of take-up speed and is realized, the speed of winding displacement motor is regulated by winding displacement speed preset potentiometer and realized coarse adjustment.
Because the cable core diameter of different product is not identical, thereby require wire arranging control system winding displacement pitch adjustable extent large, and completed the fine tuning of pitch by potentiometer W1, guarantee that winding displacement is even; When being manual, the effect of potentiometer RP1 regulates.
A kind of automatic folding bus cable device Cable Assembly system electrical schematic diagram of Fig. 4 for realizing that this is novel.In the diagram instantiation, CF is speed measuring motor, presses as 33V direct voltage (under the fast state of take-up) through transmission of electricity after rectification, forms bleeder circuit by R1, R2, W1, R3, No. 204 to the voltage capable of regulating of No. 200 at 0～10V; The specification of considering different product is more, sets up again four potentiometer W3, W4, W5, W6 in circuit and realizes the level Four adjusting; Adjust W3, W4, W5, W6 potentiometer according to technological requirement, so just have different level Four transmissions of electricity and press, thereby satisfy the plurality of specifications practicality; As long as rotary sampling switch K1, the K1-1 contact of K1 just and the K1-2 contact connect one to one; Potentiometer W1 plays pitch fine tuning effect.
By just can controlling the operation of take-up and stop by SB1 start button or SB2 stop button, to realize the running (see figure 3) of production line; When certain reason needs the take-up counter-rotating, only in stopped status, can realize the take-up counter-rotating by SB3.
Sometimes also need promptly to change speed and the traffic direction of winding displacement in operation process, rotation toggle switch AS2 can complete the fast row in left and right easily.
Claims (7)
1. electric wire automatic folding bus cable device, comprise winding motor and drive the take-up reel of controlling, it is characterized in that: this device also comprises an automatic line arranging mechanism that is comprised of wire-arranging mechanism and automatic reversing mechanism, described wire-arranging mechanism comprises by the motor-driven winding displacement leading screw of winding displacement and is arranged on the strand oscillator that consists of screw leading screw machine structure on the winding displacement leading screw and with it, described automatic reversing mechanism comprises on the same level position that is arranged on both sides, strand oscillator below and left and right two the commutation approach switch corresponding with strand oscillator two ends respectively, described two commutation approach switchs are controlled by a controller, and be installed on respectively on two movable stands of corresponding left and right, two movable stands all can move by along continuous straight runs in setting range.
2. electric wire automatic folding bus cable device according to claim 1, it is characterized in that: described controller is the PLC controller, the output of described winding motor is equipped with speed measuring motor, the input of winding displacement motor is connected with the frequency converter of being controlled by the PLC controller, the signal output part of described speed measuring motor is connected with the signal input part of frequency converter, and the drive output of frequency converter is connected with the power input of winding displacement motor.
3. electric wire automatic folding bus cable device according to claim 1 and 2, it is characterized in that: moving direction both sides, described strand oscillator lower end are respectively arranged with two of left and right commutation contact head, and described two commutation contact heads are corresponding with two commutation approach switchs respectively.
4. electric wire automatic folding bus cable device according to claim 3, it is characterized in that: described two movable stands are installed on fixation kit, described fixation kit comprises two fixed mounts in left and right, be provided with between two fixed mount supports and move left mechanism and the mechanism that moves right, the described mechanism that moves left is connected to form in turn by the mobile leading screw of left commutation and left adjusting polished rod level, the mechanism that moves right is connected to form in turn by right adjusting polished rod and the mobile leading screw level of right commutation, the described moving frame that moves to left is in transmission connection on the mobile leading screw of left commutation, the moving frame that moves to right is in transmission connection on the mobile leading screw of right commutation.
5. electric wire automatic folding bus cable device according to claim 4 is characterized in that: described two commutation approach switchs are installed on respectively correspondence and move left and right inboard on frame, and the outside that moves left and right on frame also is respectively equipped with the spacing approach switch in left and right.
6. electric wire automatic folding bus cable device according to claim 5, it is characterized in that: the output of described winding motor and winding displacement motor is respectively equipped with winding reduction gearbox and winding displacement reduction box, described speed measuring motor is located at the output of winding reduction gearbox, and described winding displacement leading screw is located at the output of winding displacement reduction box.
7. electric wire automatic folding bus cable device according to claim 6, it is characterized in that: an end of described fixation kit is respectively equipped with hand connector in left and right travel mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320005239 CN202996423U (en) | 2013-01-06 | 2013-01-06 | Electric wire and electric cable automatic wire winding and arranging device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320005239 CN202996423U (en) | 2013-01-06 | 2013-01-06 | Electric wire and electric cable automatic wire winding and arranging device |
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| CN202996423U true CN202996423U (en) | 2013-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320005239 Withdrawn - After Issue CN202996423U (en) | 2013-01-06 | 2013-01-06 | Electric wire and electric cable automatic wire winding and arranging device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103021576A (en) * | 2013-01-06 | 2013-04-03 | 河南省通信电缆有限公司 | Automatic wire and cable take-up and winding displacement device |
| CN103407837A (en) * | 2013-08-28 | 2013-11-27 | 象山科迪液压机械制造有限公司 | Winding machine |
| CN104709764A (en) * | 2015-01-10 | 2015-06-17 | 安徽凯恩特科技有限公司 | Touch reversing device |
| CN105417283A (en) * | 2015-12-29 | 2016-03-23 | 河南省通信电缆有限公司 | Automatic control system for gathering and laying of cables |
| CN105883489A (en) * | 2016-06-16 | 2016-08-24 | 际华三五四二纺织有限公司 | Improved winding machine cone bobbin bracket device |
| CN106128651A (en) * | 2016-07-28 | 2016-11-16 | 广东工业大学 | A kind of cable windings method and apparatus |
| CN112408099A (en) * | 2020-11-26 | 2021-02-26 | 重庆市齐垚机电设备有限公司 | Pipe rolling monitoring system, pipe rolling device and pipe rolling method |
-
2013
- 2013-01-06 CN CN 201320005239 patent/CN202996423U/en not_active Withdrawn - After Issue
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103021576A (en) * | 2013-01-06 | 2013-04-03 | 河南省通信电缆有限公司 | Automatic wire and cable take-up and winding displacement device |
| CN103407837A (en) * | 2013-08-28 | 2013-11-27 | 象山科迪液压机械制造有限公司 | Winding machine |
| CN104709764A (en) * | 2015-01-10 | 2015-06-17 | 安徽凯恩特科技有限公司 | Touch reversing device |
| CN105417283A (en) * | 2015-12-29 | 2016-03-23 | 河南省通信电缆有限公司 | Automatic control system for gathering and laying of cables |
| CN105417283B (en) * | 2015-12-29 | 2018-02-13 | 河南省通信电缆有限公司 | The receipts winding displacement automatic control system of cable |
| CN105883489A (en) * | 2016-06-16 | 2016-08-24 | 际华三五四二纺织有限公司 | Improved winding machine cone bobbin bracket device |
| CN106128651A (en) * | 2016-07-28 | 2016-11-16 | 广东工业大学 | A kind of cable windings method and apparatus |
| CN106128651B (en) * | 2016-07-28 | 2017-07-18 | 广东工业大学 | A kind of cable windings method and apparatus |
| CN112408099A (en) * | 2020-11-26 | 2021-02-26 | 重庆市齐垚机电设备有限公司 | Pipe rolling monitoring system, pipe rolling device and pipe rolling method |
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Granted publication date: 20130612 Effective date of abandoning: 20150408 |
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| RGAV | Abandon patent right to avoid regrant |