CN202993787U - Energy-saving quick drying kiln - Google Patents
Energy-saving quick drying kiln Download PDFInfo
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- CN202993787U CN202993787U CN 201220698943 CN201220698943U CN202993787U CN 202993787 U CN202993787 U CN 202993787U CN 201220698943 CN201220698943 CN 201220698943 CN 201220698943 U CN201220698943 U CN 201220698943U CN 202993787 U CN202993787 U CN 202993787U
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- quick drying
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Abstract
The utility model discloses an energy-saving quick drying kiln which comprises a kiln body, wherein a hot air pipe and a dehumidification pipe are communicated with the kiln body; the dehumidification pipe is connected with an exhaust fan; the hot air pipe is connected with a waste heat device or a flue gas replacement device of a furnace; the kiln body is communicated with a steam pipe; and the steam pipe is connected with a steam generation device. The energy-saving quick drying kiln has the advantages that the energy-saving quick drying kiln is lower in energy consumption, high in drying rate, and relatively environment-friendly.
Description
Technical field
The present invention relates to the kiln technical field, especially relate to a kind of energy-conservation quick drying kiln.
Background technology
The brick embryo dry kiln of Building Ceramics Industry is broadly divided into common dry kiln and quick drying kiln.Each tool pluses and minuses both, make a concrete analysis of as follows:
One, common dry kiln.Its advantage is: can utilize the flue gas of kiln and waste heat as thermal source, thereby self burnup is zero.Its shortcoming is: arid cycle is longer, and the control of adjustment, humidity regulation, convection current is relatively poor.
Two, quick drying kiln.Its advantage is: arid cycle is short.Its shortcoming is: each independently the circulatory system independently circulating fan and combustor need be equipped with, burnup and power consumption are all very large.
Pluses and minuses for above-mentioned two kinds of dry kilns compare, and what we are not difficult to be found to be and both up to the present also have very large living space.That is: Production of Ceramics producer selects the main cause of common dry kiln to be to need not to consider burnup, and production cost is lower; Select the main cause of quick drying kiln to be to access shorter production cycle and less space hold.Therefore, people extremely expect to occur can comprehensive two kinds of dry kiln advantages kiln.
Summary of the invention
The purpose of this invention is to provide a kind of energy-conservation quick drying kiln, it is lower that it has energy consumption, and rate of drying soon, the characteristics of environmental protection comparatively.
The technical solution adopted in the present invention is: energy-conservation quick drying kiln, comprise the kiln body, be communicated with warm-air pipe and dehumidifier pipe on this kiln body, and the dehumidifier pipe is connected with air exhauster, described warm-air pipe is connected with waste heat apparatus or the flue gas displacement apparatus of kiln, simultaneously, be communicated with steam pipe on the kiln body, this steam pipe is connected with steam raising plant.
Described kiln body is provided with humidity measurement instrument.
Described kiln body is provided with temperature monitor.
The advantage that compared to the prior art the present invention has is: energy consumption lower (drying of the present invention self burnup is 0), and rate of drying soon, comparatively environmental protection.Make a concrete analysis of as follows:
The three large key elements that affect rate of drying are temperature, humidity and convection current.Analyze as can be known from the drying principles of common dry kiln and quick drying kiln: with regard to common dry kiln, its internal temperature is controlled.That is, the flue gas and the waste heat supply temperature that draw from kiln are all higher, and flue gas and the waste heat supply temperature of even in most cases large-tonnage kiln discharging are all high, and utilizing even needs to join cold wind and reduce temperature in process.But, contain certain moisture content inside flue gas, and waste heat is the hot-air of doing substantially.The water evaporates speed on some dry adobes surface surpasses the words of the moisture content that the adobe internal moisture moves to the surface, the brick embryo just is easy to cause because rate of drying is too fast cracking so, so the user is used for the thermal current of dry brick and all contains certain humidity, in order to solve preferably the problem of Cracking that adobe causes because draining is too fast.Common dry kiln comes dry brick with flue gas, the humidity of flue gas own does not reach our needed humidity, so it is many that common dry kiln is debugged the flue gas that is delivered into often in the kiln body, the flue gas of releasing is few, and the moisture content that purpose is to make the evaporation adobe to produce can be stayed kiln body inside and guarantee needed humidity.Yet two dry elements have been satisfied so at the most: temperature and humidity.But the heat-supplying mode of common drying is the drum hot blast to be advanced in kiln, heating is conducted in adobe, heating is inhomogeneous like this, adobe is surface-dry fast, and the adobe internal temperature is low, and water evaporates slow ftractures because the speed of inside and outside moisture drying is inconsistent in case add the words adobe meeting of strong convection, so such mode of heating has just limited its convection current can not be strong, the last one will make the adobe cracking; And quick drying kiln has just well solved this point: utilize tubule to bore aperture, facing to the hot blast that directly blows with certain humidity at the bottom of brick face and brick, adobe is heated, heating is more even like this, and there is the circulating fan of a platform independent each unit, after being delivered into the Hot-blast Heating adobe in the kiln body, moisture content has been evaporated in adobe, and these moisture content are released by circulating fan.At this moment, if humidity has surpassed our needed humidity, discharge a part by total dehumidifier blower fan, the hot blast of these remaining low temperature and high humidity is heated to our needed temperature by combustor again, so, temperature, humidity, convection current can both be controlled in single circulation, reaches quick-drying purpose.
By above analysis as can be known, humidity problem be can solve preferably if the kiln body of kiln is interior in the situation that temperature is enough, the common dry kiln of comprehensive prior art and the advantage of quick drying kiln got final product.And energy-conservation quick drying kiln of the present invention utilizes the waste heat of kiln or flue gas to replace the rear clean hot-air that obtains as thermal source, makes to have enough temperature in the kiln body; The kiln body is communicated with steam pipe, makes to have enough humidity in the kiln body.Simultaneously, the dehumidifier pipe can in time be adjusted the convection current in the kiln body.Like this, reached the purpose of kiln body rapid draing adobe from temperature, humidity and convection current three aspects:.After optimization, the humidity measurement instrument that is equipped with on the kiln body and temperature monitor.Like this, after the user regulates the temperature and humidity in the kiln body, directly be conveyed into humidity-controlled hot-air with heat exchange is carried out in adobe in the kiln body, exchanged and all extracted out outside kiln more afterwards.(in the situation that humidity relative saturation, make the adobe intensification of absorbing heat rapidly, when adobe inside and outside temperature reaches unanimity and is higher, progressively reduce again the water vapour content of squeezing into hot-air, namely reduce the humidity of drying medium, it is adobe draining smooth and easy quickening gradually, because the adobe internal-external temperature difference is little, adobe is not easy cracking at this moment) simultaneously, because energy-conservation quick drying kiln of the present invention utilizes hot-air after the waste heat of kiln or flue gas displacement heat as thermal source, can be to equipment and environment, and need not consume fuel again, thus very energy-conservation.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples:
Fig. 1 is the operation principle schematic diagram of embodiments of the invention.
In figure: 10, kiln body; 20, warm-air pipe; 30, steam pipe; 40, dehumidifier pipe; 51, humidity measurement instrument, 52, temperature monitor.
The specific embodiment
The following stated is only preferred embodiment of the present invention, does not therefore limit protection scope of the present invention.
Embodiment, as shown in Figure 1: energy-conservation quick drying kiln comprises kiln body 10.Be communicated with warm-air pipe 20 and dehumidifier pipe 40 on this kiln body 10, and warm-air pipe 20 is connected with waste heat apparatus or the flue gas displacement apparatus of kiln, dehumidifier pipe 40 is connected with air exhauster.That is, warm-air pipe 20 delivers into hot-air in kiln body 10 under the effect of the waste heat apparatus of kiln or flue gas displacement apparatus, dehumidifier pipe 40 under the effect of air exhauster from the interior exhausting of kiln body 10.Simultaneously, be communicated with steam pipe 30 on kiln body 10, this steam pipe 30 is connected with steam raising plant.That is, steam raising plant is conveyed into steam by steam pipe 30 in kiln body 10.Certainly, the water vapour flue gas that also can discharge by kiln or waste heat and other treat that thermal source carries out heat exchange and comes.Like this, optimized heating environment in kiln body 10 from temperature, humidity, convection current three aspects:, make this energy-conservation quick drying kiln can be fast, the heating brick embryo of energy-saving and environmental protection.
Optimize, kiln body 10 is provided with humidity measurement instrument 51.Like this, the user can in time adjust the interior humidity of kiln body 10 according to the data of humidity measurement instrument 51.
Also can be provided with temperature monitor 52 on kiln body 10.Like this, the user can in time adjust the interior temperature of kiln body 10 according to the data of temperature monitor 52.
Claims (3)
1. energy-conservation quick drying kiln, comprise kiln body (10), be communicated with warm-air pipe (20) and dehumidifier pipe (40) on this kiln body (10), and dehumidifier pipe (40) is connected with air exhauster, it is characterized in that: described warm-air pipe (20) is connected with waste heat apparatus or the flue gas displacement apparatus of kiln, simultaneously, be communicated with steam pipe (30) on kiln body (10), this steam pipe (30) is connected with steam raising plant.
2. energy-conservation quick drying kiln according to claim 1, it is characterized in that: described kiln body (10) is provided with humidity measurement instrument (51).
3. energy-conservation quick drying kiln according to claim 1 and 2, it is characterized in that: described kiln body (10) is provided with temperature monitor (52).
Priority Applications (1)
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CN 201220698943 CN202993787U (en) | 2012-12-14 | 2012-12-14 | Energy-saving quick drying kiln |
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CN 201220698943 CN202993787U (en) | 2012-12-14 | 2012-12-14 | Energy-saving quick drying kiln |
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CN202993787U true CN202993787U (en) | 2013-06-12 |
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CN 201220698943 Expired - Lifetime CN202993787U (en) | 2012-12-14 | 2012-12-14 | Energy-saving quick drying kiln |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107992134A (en) * | 2017-12-08 | 2018-05-04 | 湖南阳东电瓷电气股份有限公司 | A kind of electric porcelain blank automatic drying system |
CN110793322A (en) * | 2019-09-24 | 2020-02-14 | 张�浩 | Longquan celadon firing kiln |
-
2012
- 2012-12-14 CN CN 201220698943 patent/CN202993787U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107992134A (en) * | 2017-12-08 | 2018-05-04 | 湖南阳东电瓷电气股份有限公司 | A kind of electric porcelain blank automatic drying system |
CN110793322A (en) * | 2019-09-24 | 2020-02-14 | 张�浩 | Longquan celadon firing kiln |
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Granted publication date: 20130612 |
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CX01 | Expiry of patent term |