CN202983579U - Vertical type foamed asphalt mixture stirring device - Google Patents
Vertical type foamed asphalt mixture stirring device Download PDFInfo
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- CN202983579U CN202983579U CN201320026256.0U CN201320026256U CN202983579U CN 202983579 U CN202983579 U CN 202983579U CN 201320026256 U CN201320026256 U CN 201320026256U CN 202983579 U CN202983579 U CN 202983579U
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- 239000010426 asphalt Substances 0.000 title claims abstract description 50
- 239000000203 mixture Substances 0.000 title claims abstract description 14
- 238000003756 stirring Methods 0.000 title description 14
- 238000002156 mixing Methods 0.000 claims abstract description 131
- 239000006260 foam Substances 0.000 claims abstract description 17
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 10
- 238000005187 foaming Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 238000005507 spraying Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000012257 stirred material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种立式泡沫沥青混合料搅拌设备,其包括机架、机架座、搅拌桶、搅拌器、升降机构和搅拌桶盖,机架座上固定设有机架,升降机构固定安装在机架上,搅拌桶与升降机构连接,搅拌桶的上方设有与搅拌桶相配合的搅拌桶盖,搅拌桶盖固定在机架上,搅拌器设于搅拌桶盖与搅拌桶之间,搅拌器的中心轴贯穿搅拌桶盖且与搅拌桶盖转动连接,减速机设于搅拌桶盖的上方,搅拌器的中心轴与减速机的动力输出轴传动连接,搅拌桶盖上设有泡沫沥青连接口。本实用新型为沥青发泡设备设置了连接口,将本实用新型与沥青发泡装置连接,可实现“边喷边拌”的泡沫沥青混合料拌和工艺。
The utility model discloses a vertical foam asphalt mixture mixing equipment, which comprises a frame, a frame base, a mixing bucket, a mixer, a lifting mechanism and a mixing bucket cover, the frame base is fixed with a frame, and the lifting mechanism Fixedly installed on the frame, the mixing barrel is connected with the lifting mechanism, the top of the mixing barrel is provided with a mixing barrel cover that matches the mixing barrel, the mixing barrel cover is fixed on the frame, and the agitator is located between the mixing barrel cover and the mixing barrel During the period, the central axis of the agitator runs through the cover of the mixing tank and is connected with the cover in rotation. The reducer is located above the cover of the mixing tank. Foam bitumen connections. The utility model is provided with a connection port for the asphalt foaming equipment, and the utility model is connected with the asphalt foaming device, so that the foamed asphalt mixture mixing process of "spraying and mixing" can be realized.
Description
技术领域technical field
本实用新型涉及一种立式沥青混合料搅拌设备,特别是涉及一种立式泡沫沥青混合料搅拌设备。The utility model relates to a vertical asphalt mixture mixing equipment, in particular to a vertical foam asphalt mixture mixing equipment.
背景技术Background technique
在国家环保和节约资源并重的前提下,泡沫沥青再生技术以“节能环保,成本低廉”的绝对优势成为道路建设的主要工艺。它不但能够有效利用沥青路面回收料,减少对石油资源的开采,保持水土,且施工受季节和气候的影响小,不必中断交通。而且泡沫沥青作为粘结剂铺筑路面不仅能够节约沥青用量,还能够大大地增强裹覆性能。Under the premise that the country attaches equal importance to environmental protection and resource conservation, foamed asphalt regeneration technology has become the main process of road construction with the absolute advantages of "energy saving, environmental protection, and low cost". It can not only effectively use recycled asphalt pavement materials, reduce the exploitation of oil resources, and maintain water and soil, but also the construction is less affected by seasons and climates, without interrupting traffic. Moreover, foamed asphalt is used as a binder to pave the road surface, which can not only save the amount of asphalt, but also greatly enhance the coating performance.
由于泡沫沥青是亚稳定状态产物,使其具有很快衰落的特点,因此,泡沫沥青混合料需要“边喷边拌”。而目前,用于实验室的小型混合料搅拌设备,没有设置单独的泡沫沥青接口,不能实现泡沫沥青混合料的“边喷边拌”。Because the foamed asphalt is a metastable product, it has the characteristics of rapid decline. Therefore, the foamed asphalt mixture needs to be "mixed while spraying". At present, the small-scale mixture mixing equipment used in the laboratory does not have a separate foamed asphalt interface, and it is impossible to realize "mixing while spraying" the foamed asphalt mixture.
实用新型内容Utility model content
本实用新型的目的在于提供一种立式泡沫沥青混合料搅拌设备。The purpose of the utility model is to provide a vertical foam asphalt mixture mixing equipment.
本实用新型的目的由如下技术方案实施,一种立式泡沫沥青混合料搅拌设备,其包括机架、机架座、搅拌桶、搅拌器、升降机构和搅拌桶盖,所述机架座上固定设有机架,所述升降机构固定安装在所述机架上,所述搅拌桶与所述升降机构连接,所述搅拌桶的上方设有与所述搅拌桶相配合的搅拌桶盖,所述搅拌桶盖固定在所述机架上,所述搅拌器设于所述搅拌桶盖与所述搅拌桶之间,所述搅拌器的中心轴贯穿所述搅拌桶盖且与所述搅拌桶盖转动连接,所述减速机设于所述搅拌桶盖的上方,所述搅拌器的中心轴与减速机的动力输出轴传动连接,所述减速机带动所述搅拌器周向运动,从而实现对所述搅拌桶内的物料进行搅拌,所述搅拌桶盖上设有泡沫沥青连接口。所述搅拌桶盖上的泡沫沥青连接口与沥青发泡小试验机相接,其工作过程是一边喷入泡沫沥青,一边进行搅拌。所述搅拌桶在所述升降机构的驱动下可上下移动,所述搅拌桶向上运动至所述搅拌桶盖处,与所述搅拌桶盖扣合连接,此时所述搅拌器开始搅拌物料,搅拌完成后,所述搅拌桶向下运动,所述搅拌桶与所述搅拌桶盖分离,然后将所述搅拌桶内的物料倒出。The purpose of this utility model is implemented by the following technical solutions, a vertical foam asphalt mixture mixing equipment, which includes a frame, a frame seat, a mixing bucket, an agitator, a lifting mechanism and a mixing bucket cover. A frame is fixedly arranged, the lifting mechanism is fixedly installed on the frame, the mixing bucket is connected with the lifting mechanism, and a mixing bucket cover matching the mixing bucket is arranged above the mixing bucket, The mixing tank cover is fixed on the frame, the agitator is arranged between the mixing tank cover and the mixing tank, the central axis of the agitator runs through the mixing tank cover and is connected with the stirring tank The barrel cover is rotatably connected, the reducer is arranged above the cover of the mixing barrel, the central axis of the agitator is connected with the power output shaft of the reducer, and the reducer drives the agitator to move circumferentially, thereby Stirring of materials in the mixing tank is realized, and a foamed asphalt connection port is provided on the cover of the mixing tank. The foamed asphalt connection port on the cover of the mixing tank is connected with the small asphalt foaming test machine, and its working process is to spray foamed asphalt while stirring. The mixing bucket can move up and down under the drive of the lifting mechanism, and the mixing bucket moves upward to the lid of the mixing bucket, and is fastened and connected with the lid of the mixing bucket. At this time, the agitator starts to stir the materials. After the stirring is completed, the mixing barrel moves downward, the mixing barrel is separated from the mixing barrel cover, and then the materials in the mixing barrel are poured out.
所述升降机构包括丝杠副、步进电动机和竖直导向杆,所述丝杠副与所述竖直导向杆分别位于所述搅拌桶的两侧,所述丝杠副包括丝杠和丝杠螺母,所述竖直导向杆上套装有导向滑块,所述搅拌桶的两侧分别与所述丝杠螺母和所述导向滑块转动连接,可以实现搅拌桶的翻转运动,方便倾倒物料。所述竖直导向杆的下端固定在所述机架座上,所述竖直导向杆的上端固定在所述机架的顶部,所述丝杠分别与所述机架座和所述机架的顶部转动连接,所述丝杠的顶端与所述步进电动机的动力输出轴传动连接,所述步进电动机设于所述机架的上部。所述步进电机驱动所述丝杠实现转动,进而带动所述丝杠螺母实现上下移动,所述丝杠螺母带动所述搅拌桶上下移动。所述丝杠副可以为滚动丝杠副或滑动丝杠副,滑动丝杠副可以立式使用,无需电机带有制动功能,而滚动丝杠副立式安装要求电机带有抱闸功能。The lifting mechanism includes a lead screw pair, a stepping motor and a vertical guide rod, and the lead screw pair and the vertical guide rod are respectively located on both sides of the mixing bucket, and the lead screw pair includes a lead screw and a lead screw. The vertical guide rod is equipped with a guide slider, and the two sides of the mixing bucket are respectively connected with the screw nut and the guide slider in rotation, so that the turning movement of the mixing bucket can be realized, and the material can be dumped conveniently. . The lower end of the vertical guide rod is fixed on the frame seat, the upper end of the vertical guide rod is fixed on the top of the frame, and the leading screw is connected with the frame seat and the frame respectively. The top of the screw is connected in rotation, the top of the screw is connected with the power output shaft of the stepping motor, and the stepping motor is arranged on the upper part of the frame. The stepper motor drives the lead screw to rotate, and then drives the lead screw nut to move up and down, and the lead screw nut drives the mixing bucket to move up and down. The screw pair can be a rolling screw pair or a sliding screw pair, and the sliding screw pair can be used vertically without a motor with a braking function, while the vertical installation of the rolling screw pair requires the motor to have a brake function.
所述丝杠螺母与所述搅拌桶的连接处设有锁死螺钉,或所述搅拌桶与所述导向滑块的连接处设有所述锁死螺钉。用于锁死固定所述搅拌桶。The connection between the lead screw nut and the mixing bucket is provided with a locking screw, or the connection between the mixing bucket and the guide slider is provided with the locking screw. Used to lock and fix the mixing bucket.
所述机架座的底部设有脚轮万向轮。使得整机能够随机移动,方便与沥青发泡小试验机相接。The bottom of the frame seat is provided with caster universal wheels. This enables the whole machine to move randomly, and is convenient to connect with the small asphalt foam testing machine.
所述搅拌器的主轴与所述搅拌桶的中心轴线采用偏心设置,达到搅拌均匀无死角的目的。The main shaft of the agitator and the central axis of the mixing barrel are arranged eccentrically to achieve uniform mixing without dead ends.
工作过程:当搅拌桶处于下方时,可以加入物料。当搅拌桶运动到上方与搅拌桶盖扣合,步进电动机停止工作。待搅拌桶定位后,搅拌器开始搅拌,泡沫沥青通过搅拌桶盖上的与沥青发泡小试验机相接的泡沫沥青连接口喷入,边喷入边搅拌。待搅拌完成后,步进电动机反转,带动搅拌桶回到下端位置。取下固定搅拌桶与丝杠螺母的锁死螺钉,用外力推动搅拌桶使之倾斜,即可倒出搅拌好的物料。Working process: When the mixing bucket is below, materials can be added. When the mixing bucket moves to the top and the lid of the mixing bucket is fastened, the stepping motor stops working. After the mixing tank is positioned, the agitator starts to stir, and the foamed asphalt is sprayed through the foamed asphalt connection port on the cover of the mixing tank connected with the small asphalt foaming test machine, and stirred while spraying. After the stirring is completed, the stepping motor reverses to drive the mixing barrel back to the lower end position. Remove the locking screw that fixes the mixing bucket and the lead screw nut, push the mixing bucket with external force to tilt it, and then pour out the mixed material.
本实用新型的优点在于,结构简单、操作方便;体积小、机架座底部设有万向轮,使得整机能够随机移动,方便与沥青发泡小试验机相接;搅拌器的主轴与搅拌桶的中心轴线采用偏心设置,搅拌均匀无死角;本实用新型为实验室使用的小型搅拌设备,可用于沥青混合料的搅拌,并且结合泡沫沥青的非稳定状态的特点,为沥青发泡设备设置了连接口,将其与沥青发泡装置连接,可实现“边喷边拌”的泡沫沥青混合料拌和工艺。The utility model has the advantages of simple structure and convenient operation; small size, universal wheels are provided at the bottom of the frame base, so that the whole machine can move randomly, and it is convenient to connect with the small asphalt foaming test machine; The central axis of the bucket is set eccentrically, and the mixing is uniform without dead angle; the utility model is a small mixing equipment used in the laboratory, which can be used for mixing asphalt mixture, and combined with the characteristics of the unsteady state of foamed asphalt, it is set for asphalt foaming equipment The connection port is opened, and it is connected with the asphalt foaming device to realize the foamed asphalt mixture mixing process of "mixing while spraying".
附图说明Description of drawings
图1为一种立式泡沫沥青混合料搅拌设备主视图。Figure 1 is a front view of a vertical foam asphalt mixing plant.
图2为一种立式泡沫沥青混合料搅拌设备左视图。Fig. 2 is a left view of a vertical foam asphalt mixing plant.
机架1,机架座2,搅拌桶3,搅拌器4,搅拌桶盖5,步进电动机6,竖直导向杆7,丝杠8,丝杠螺母9,导向滑块10,减速机11,泡沫沥青连接口12,脚轮万向轮13,锁死螺钉14。
具体实施方式:一种立式泡沫沥青混合料搅拌设备,其包括机架1、机架座2、搅拌桶3、搅拌器4、升降机构和搅拌桶盖5,机架座2上固定设有机架1。升降机构包括丝杠副、步进电动机6和竖直导向杆7,丝杠副与竖直导向杆7分别位于搅拌桶3的两侧,丝杠副包括丝杠8和丝杠螺母9,竖直导向杆7上套装有导向滑块10,搅拌桶3的两侧分别与丝杠螺母9和导向滑块10转动连接,可以实现搅拌桶3的翻转运动,方便倾倒物料。导向滑块10与搅拌桶3的连接处设有锁死螺钉14,用于锁死固定搅拌桶3。竖直导向杆7的下端固定在机架座2上,竖直导向杆7的上端固定在机架1的顶部,丝杠8分别与机架座2和机架1的顶部转动连接,丝杠8的顶端与步进电动机6的动力输出轴传动连接,步进电动机6设于机架1的上部。步进电动机6驱动丝杠8实现转动,进而带动丝杠螺母9实现上下移动,丝杠螺母9带动搅拌桶3上下移动。丝杠副可以为滚动丝杠副或滑动丝杠副,滑动丝杠副可以立式使用,无需电机带有制动功能,而滚动丝杠副立式安装要求电机带有抱闸功能。搅拌桶3的上方设有与搅拌桶3相配合的搅拌桶盖5,搅拌桶盖5固定在机架1上,搅拌器4设于搅拌桶盖5与搅拌桶3之间,搅拌器4的中心轴贯穿搅拌桶盖5且与搅拌桶盖5转动连接,搅拌器4的中心轴与搅拌桶3的主轴采用偏心设置,达到搅拌均匀无死角的目的。减速机11设于搅拌桶盖5的上方,搅拌器4的中心轴与减速机11的动力输出轴传动连接,减速机11带动搅拌器4周向运动,从而实现对搅拌桶3内的物料进行搅拌,搅拌桶盖5上设有泡沫沥青连接口12。搅拌桶盖5上的泡沫沥青连接口12与沥青发泡小试验机相接,其工作过程是一边喷入泡沫沥青,一边进行搅拌。搅拌桶3在升降机构的驱动下可上下移动,搅拌桶3向上运动至搅拌桶盖5处,与搅拌桶盖5扣合连接,此时搅拌器4开始搅拌物料,搅拌完成后,搅拌桶3向下运动,搅拌桶3与搅拌桶盖5分离,然后将搅拌桶3内的物料倒出。Specific embodiments: a vertical foam asphalt mixture mixing equipment, which includes a
机架座2的底部设有脚轮万向轮13。使得整机能够随机移动,方便与沥青发泡小试验机相接。The bottom of the frame seat 2 is provided with caster
工作过程:当搅拌桶3处于下方时,可以加入物料。当搅拌桶3运动到上方与搅拌桶盖5扣合,步进电动机6停止工作。待搅拌桶3定位后,搅拌器4开始搅拌,泡沫沥青通过搅拌桶盖5上的与沥青发泡小试验机相接的泡沫沥青连接口12喷入,边喷入边搅拌。待搅拌完成后,步进电动机6反转,带动搅拌桶3回到下端位置。取下固定搅拌桶3与丝杠螺母的锁死螺钉14,用外力推动搅拌桶3使之倾斜,即可倒出搅拌好的物料。Working process: When the mixing bucket 3 is at the bottom, materials can be added. When the mixing bucket 3 moves to the top and engages with the
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| CN103543254A (en) * | 2013-10-21 | 2014-01-29 | 长安大学 | Asphalt mixture loose performance index tester and test method thereof |
| CN104297294A (en) * | 2014-09-22 | 2015-01-21 | 河海大学 | Asphalt mixture workability detection device based on stirring current value and detection method |
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| CN105893647A (en) * | 2015-01-21 | 2016-08-24 | 程海鹰 | Foam asphalt mixture stirring device structure design and optimization analysis method |
| CN106649969A (en) * | 2016-10-28 | 2017-05-10 | 内蒙古工业大学 | Asphalt foaming cavity structure and method for measuring and calculating foam asphalt expansion rate |
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