CN202968624U - Integrated heating-quenching inductor with low energy consumption and high efficiency for inner spherical surface and hexagonal spherical path inner cavity - Google Patents
Integrated heating-quenching inductor with low energy consumption and high efficiency for inner spherical surface and hexagonal spherical path inner cavity Download PDFInfo
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- CN202968624U CN202968624U CN2012206699711U CN201220669971U CN202968624U CN 202968624 U CN202968624 U CN 202968624U CN 2012206699711 U CN2012206699711 U CN 2012206699711U CN 201220669971 U CN201220669971 U CN 201220669971U CN 202968624 U CN202968624 U CN 202968624U
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- integrated heating
- quenching
- quenching inductor
- spherical surface
- energy consumption
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model relates to an integrated heating-quenching inductor with low energy consumption and high efficiency for an inner spherical surface and a hexagonal spherical path inner cavity. The integrated heating-quenching inductor is mainly used for solving the problem that the product performances are affected due to the fact that the existing integrated heating-quenching inductor is likely to generate quenching cracks, poor in cooling performances and high in energy consumption. The integrated heating-quenching inductor comprises a contact plate, a main liquid spraying mechanism and an effective heating coil, wherein the main liquid spraying mechanism is fixed on the contact plate; the effective heating coil is arranged below the main liquid spraying mechanism; a shielding ring is fixed on the main liquid spraying mechanism; and the shielding ring is arranged at the periphery of the effective heating coil and corresponding to the spherical path port of a bell-shaped housing. The shielding ring and a water baffle plate are adopted by the integrated heating-quenching inductor with low energy consumption and high efficiency for the inner spherical surface and the hexagonal spherical path inner cavity, so that the shielding structure can be used for preventing the spherical path port from generating quenching cracks, and the water baffle plate can be used for cooling the quenching solution in a gushing manner, therefore, the ideal cooling performances of the inner cavity and the spherical path are ensured; moreover, the integrated heating-quenching inductor has the advantages of being low in energy consumption and high in efficiency.
Description
Technical field
The utility model relates to a kind of quenching inducer, refers in particular to the inner chamber integrated heating quenching inductor block of the efficient Internal Spherical Surface of a kind of low power consuming and six alleys.
Background technology
Internal Spherical Surface and six alley heating quenching inductor blocks are the equipment that utilizes inductive heating principle to carry out heating quenching to Internal Spherical Surface and six alleys of clutch can, existing quenching inducer in when heating owing to not having the shield ring function, cause generation quenching crack in alley position in clutch can, and because workpiece is that oral area carries out heating and cooling up, hardening liquid easily ejects inner chamber and then affects inner chamber and the cooling performance of alley.
In addition, because clutch can inner chamber and alley heating region are comparatively complicated, alley position inhomogeneity of wall thickness is even, and the energy consumption of inner chamber and alley heating is larger, makes alley can not obtain uniformly effectively hardened layer, affects the use properties of product.
Summary of the invention
For shortcoming and the weak point that overcomes background technology, the utility model provides the efficient Internal Spherical Surface of a kind of low power consuming and the inner chamber integrated heating quenching inductor block of six alleys, solve that existing Internal Spherical Surface and the inner chamber integrated heating quenching inductor block of six alleys exist that the alley oral area produces easily that quenching crack, power consumption are high, poor cooling performance and efficient low, thereby affect the problem of product performance.
The technical solution of the utility model is: the inner chamber integrated heating quenching inductor block of the efficient Internal Spherical Surface of a kind of low power consuming and six alleys, comprise contact plate, main jet liquid mechanism and heating coil, described main jet liquid mechanism is fixed on contact plate, described heating coil is connected and is positioned at the below of main jet liquid mechanism with contact plate, be fixed with shield ring in described main jet liquid mechanism, described shield ring is positioned at the peripheral and corresponding with the alley oral area of clutch can of heating coil.
Described shield ring upper surface is provided with the water eliminator that fits with it.
The both sides of described main jet liquid mechanism are fixed with mounting plate, and described shield ring, water eliminator are fixedly connected with mounting plate by fastening piece.
Outer being arranged with of described heating coil assisted the hydrojet circle, and described hydrojet circle inwall is provided with the different spray hole of different positions distribution density.
The utlity model has following beneficial effect: due to the efficient Internal Spherical Surface of this low power consuming and the inner chamber integrated heating quenching inductor block employing of six alleys shield ring, the shield ring structure can be controlled the heats of clutch can Internal Spherical Surface and six alley oral areas, avoids the alley oral area to quench and produces slight crack.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is structural representation of the present utility model.
Fig. 3 is the structural representation of auxiliary hydrojet circle in the utility model.
Fig. 4 is the structural representation of another auxiliary hydrojet circle in the utility model.
In figure, contact plate 1, main jet liquid mechanism 2, heating coil 3, shield ring 4, water eliminator 5, mounting plate 6, auxiliary hydrojet circle 7, jet hole 8.
Embodiment
The below is described further embodiment of the present utility model for accompanying drawing:
Shown in figure, the inner chamber integrated heating quenching inductor block of the efficient Internal Spherical Surface of a kind of low power consuming and six alleys, comprise contact plate 1, main jet liquid mechanism 2 and heating coil 3, described main jet liquid mechanism 2 is fixed on contact plate 1, described heating coil 3 is connected and is positioned at the below of main jet liquid mechanism 2 with contact plate 1, be fixed with shield ring 4 in described main jet liquid mechanism 2, described shield ring 4 is positioned at the peripheral and corresponding with the alley oral area of clutch can of heating coil 3.Add man-hour, it is inner that the heating coil 3 of quenching inducer is placed in the bell-shaped housing ball groove inner chamber, and shield ring 4 is corresponding with the alley oral area, carries out the inducedmagnetic field neutralization by shield ring 4 and alley mouth, weakens Heating temperature, effectively prevents the generation of slight crack.According to such scheme, due to the efficient Internal Spherical Surface of this low power consuming and the inner chamber integrated heating quenching inductor block employing of six alleys shield ring, the shield ring structure can be controlled the heats of clutch can Internal Spherical Surface and six alley oral areas, avoids the alley oral area to quench and produces slight crack.
In the utility model, described shield ring 4 upper surfaces are provided with the water eliminator 5 that fits with it, and the both sides of described main jet liquid mechanism 2 are fixed with mounting plate 6, and described water eliminator 5 is fixedly connected with mounting plate 6 by fastening piece.Because workpiece is that oral area carries out heating and cooling up, hardening liquid easily ejects inner chamber and then affects inner chamber and the cooling performance of alley, adopts the structure design of water eliminator 5, makes hardening liquid present the cooling of gush-type, guarantees that inner chamber and alley obtain desirable cooling performance.
In the utility model, outer being arranged with of described heating coil 3 assisted hydrojet circle 7, and described hydrojet circle 7 inwalls are provided with the different spray hole of different positions distribution density 8.This quenching inducer is comprised of main jet liquid mechanism 2, shield ring 4, water eliminator 5, heating coil 3 and auxiliary hydrojet circle 7 five major parts.Auxiliary hydrojet circle 7 inner rings are provided with a plurality of jet holes, difference according to the alley wall thickness, different jet hole 8 is set, because alley position inhomogeneity of wall thickness is even, realize the alley different wall is taked different cooling performances by Design assistant hydrojet circle 7, reduce the thermal losses that adds that hydrojet causes, and make alley obtain uniformly effectively hardened layer, topological design by spray hole 8, make inner chamber can obtain in appearance without 6 when induction quenching or the feature of 6 is arranged, wherein Fig. 3 is for there being 6 auxiliary hydrojet circles 7, and Fig. 4 is without 6 auxiliary hydrojet circles 7, adopts as required.
Embodiment should not be considered as the restriction to utility model, but any improvement of doing based on spirit of the present utility model, all should be within protection domain of the present utility model.
Claims (4)
1. the efficient Internal Spherical Surface of low power consuming and the inner chamber integrated heating quenching inductor block of six alleys, comprise contact plate (1), main jet liquid mechanism (2) and heating coil (3), described main jet liquid mechanism (2) is fixed on contact plate (1), described heating coil (3) and contact plate (1) are connected and are positioned at the below of main jet liquid mechanism (2), it is characterized in that: be fixed with shield ring (4) in described main jet liquid mechanism (2), described shield ring (4) is positioned at the peripheral and corresponding with the alley oral area of clutch can of heating coil (3).
2. the inner chamber integrated heating quenching inductor block of the efficient Internal Spherical Surface of low power consuming according to claim 1 and six alleys is characterized in that described shield ring (4) upper surface is provided with the water eliminator (5) that fits with it.
3. the inner chamber integrated heating quenching inductor block of the efficient Internal Spherical Surface of low power consuming according to claim 2 and six alleys, the both sides that it is characterized in that described main jet liquid mechanism (2) are fixed with mounting plate (6), and described shield ring (4), water eliminator (5) are fixedly connected with mounting plate (6) by fastening piece.
4. the according to claim 1 and 2 or 3 efficient Internal Spherical Surface of described low power consuming and the inner chamber integrated heating quenching inductor block of six alleys, outer being arranged with that it is characterized in that described heating coil (3) assisted hydrojet circle (7), and described hydrojet circle (7) inwall is provided with the different spray hole of different positions distribution density (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206699711U CN202968624U (en) | 2012-12-07 | 2012-12-07 | Integrated heating-quenching inductor with low energy consumption and high efficiency for inner spherical surface and hexagonal spherical path inner cavity |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206699711U CN202968624U (en) | 2012-12-07 | 2012-12-07 | Integrated heating-quenching inductor with low energy consumption and high efficiency for inner spherical surface and hexagonal spherical path inner cavity |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202968624U true CN202968624U (en) | 2013-06-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012206699711U Expired - Lifetime CN202968624U (en) | 2012-12-07 | 2012-12-07 | Integrated heating-quenching inductor with low energy consumption and high efficiency for inner spherical surface and hexagonal spherical path inner cavity |
Country Status (1)
| Country | Link |
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| CN (1) | CN202968624U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171233A (en) * | 2015-10-09 | 2015-12-23 | 河南理工大学 | Medium-frequency heating inductor used for transient liquid-phase diffusion welding of steel pipe |
-
2012
- 2012-12-07 CN CN2012206699711U patent/CN202968624U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171233A (en) * | 2015-10-09 | 2015-12-23 | 河南理工大学 | Medium-frequency heating inductor used for transient liquid-phase diffusion welding of steel pipe |
| CN105171233B (en) * | 2015-10-09 | 2017-07-07 | 河南理工大学 | A kind of heating in medium frequency inductor for steel pipe transient liquid phase diffusion welding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130605 |