CN202968549U - Synchronous separating and cleaning integrated harvesting machine - Google Patents

Synchronous separating and cleaning integrated harvesting machine Download PDF

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Publication number
CN202968549U
CN202968549U CN 201220698415 CN201220698415U CN202968549U CN 202968549 U CN202968549 U CN 202968549U CN 201220698415 CN201220698415 CN 201220698415 CN 201220698415 U CN201220698415 U CN 201220698415U CN 202968549 U CN202968549 U CN 202968549U
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China
Prior art keywords
separated
harvester
synchronization
frame
cleaned
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Expired - Fee Related
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CN 201220698415
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Chinese (zh)
Inventor
陈天任
王丹霞
祖廷勋
罗光宏
杨生辉
吴松红
李建春
刘�文
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ZHANGYE PRODUCTIVITY CENTER OF AGRICULTURAL AND ANIMAL HUSBANDRY MACHINERY
GANSU KAIYUAN BIOLOGICAL TECHNOLOGY DEVELOPMENT CENTER
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ZHANGYE PRODUCTIVITY CENTER OF AGRICULTURAL AND ANIMAL HUSBANDRY MACHINERY
GANSU KAIYUAN BIOLOGICAL TECHNOLOGY DEVELOPMENT CENTER
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Priority to CN 201220698415 priority Critical patent/CN202968549U/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/02Photobioreactors
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/14Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus with filters, sieves or membranes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M39/00Means for cleaning the apparatus or avoiding unwanted deposits of microorganisms

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Zoology (AREA)
  • Genetics & Genomics (AREA)
  • Biotechnology (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Biomedical Technology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

The utility model discloses a synchronous separating and cleaning integrated harvesting machine and aims to solve the problems in the prior art that spirulina culture solution can not be treated in quantity continuously during the harvesting of spirulina and the spirulina can not be separated from the spirulina culture solution efficiently. The synchronous separating and cleaning integrated harvesting machine comprises a stand and a roller type sieve, wherein the stand is provided with a return solution bin; the roller type sieve is arranged in the return solution bin; the bottom of the return solution bin is provided with a return water pipe; a microporous spraying and cleaning tube support is arranged on the stand; the microporous spraying and cleaning tube support is provided with a microporous spraying and cleaning tube; the microporous spraying and cleaning tube is arranged in the roller type sieve; one end of the stand is provided with a hollow shaft fixing frame; the hollow shaft fixing frame is provided with a hollow shaft; and the hollow shaft is connected with the roller type sieve through a bearing seat. The synchronous separating and cleaning integrated harvesting machine disclosed by the utility model is compact in structure, small in volume, light in weight, low in power (1.5kw), energy consumption and manufacturing cost, high in spirulina separation efficiency and stable in performance, is convenient and reliable to use, is easy and convenient to operate, can operate without stop and can be used for treating materials in quantity.

Description

Separated in synchronization is cleaned the one harvester
Technical field
The utility model relates to a kind of separated in synchronization and cleans integrated harvester, specifically a kind of mechanized equipment that cleans for the tiny organism product separation.
Background technology
Spirulina is the photosynthetic organism that occurs the earliest on the earth, it is the higher plant protein resource of a kind of protein content, contain abundant vegetable-protein, the content of protein contains 8 seed amino acids, multivitamin, tens kinds of trace elements, mineral substance and biologically active substances of needed by human up to more than 60-70%.Can promote the hemopoietic function of medullary cell, strengthen the proliferation activity of medullary cell, promote the biosynthesizing of serum protein, thereby improve the immunizing power of human body, be that international bio is learned, a kind of one-celled plants albumen new resources of trophology extensive concern.
The spirulina frond is small, swims in nutritive medium, filters with 300 eye mesh screens, and frond is attached to immediately and stops up sieve aperture on screen cloth, causes frond and the nutritive medium can not sharp separation, can't isolate the spirulina frond; By the same token, also can't clean the nutritive medium on frond surface, make nutrient composition sneak into frond, quality product is defective.Therefore, it is very difficult will separating the spirulina frond fully with nutritive medium and clean up frond surface nutrient liquid in actual production, how the gordian technique that just becomes in spirulina breeding production is separated and cleaned up to the spirulina individuality in nutritive medium.
The mainly collecting method manually to assist in conjunction with simple and mechanical facility of gathering of present spirulina, as: floating coagulation, the precipitator method, filtration method, centrifuging etc. have horizontal screen drainage, inclined sieve drainage, trommel screen drainage etc. in form.Root problem be these methods and form can not be completely, the continuous a large amount of spirulina breeding liquid of processing, the recruitment used time is more, labour intensity is large, production efficiency is low, and spirulina frond and nutritive medium separation rate are low, and in the nutritive medium of recovery, the frond ratio is too much, after receiving through blowback, frond is broken serious, and nutritive substance is separated out, and pollutes nutritive medium; Also destroy simultaneously the natural propagation divisional mode of frond, further affect growing of next round spirulina, affect breeding production, vicious cycle is to the growth of spirulina, produce, gather and bring adverse influence.
The utility model content
The purpose of this utility model is to provide a kind of separated in synchronization and cleans the one harvester, with solve that gathering of present spirulina exist can not be continuous a large amount of spirulina breeding liquid of processing, the problem that spirulina frond and nutritive medium separation rate are low.
For achieving the above object, the technical scheme taked of the utility model is:
A kind of separated in synchronization is cleaned the one harvester, comprises frame, trommel screen, and described frame is provided with back flow bank, and described trommel screen is located in described back flow bank, and described back flow bank bottom is provided with return water pipe; Described frame is provided with micropore spray wash tube support, described micropore spray wash tube support is provided with the micropore spray wash tube, described micropore spray wash tube is positioned at described trommel screen, described frame one end is provided with the tubular shaft anchor, described tubular shaft anchor is provided with tubular shaft, and described tubular shaft is connected with described trommel screen by bearing support.
As further improvement of the utility model, establish hydraulic pipe in described tubular shaft, described hydraulic pipe is connected with described micropore spray wash tube by elbow.
A kind of separated in synchronization is cleaned the one harvester, a kind ofly to equip for tiny organism product separation wash machine, for example for spirulina, its Individual Size is: algal filament diameter 2-5um, the wide 26 36 μ m of spiral, pitch 43 63 μ m, just can retain on the compass screen surface more than 300 orders, under field conditions (factors), the spirulina inoculation culture is after 15-20 days, be that spirulina liquor optical density(OD) (using the OD value representation) reaches 1.2 when above), can gather.
The utility model adopts tubular shaft, external toothing transmission, trommel screen separation, synchronously central siphon type micro-hole spraying-rinsing Technical form is supporting, realizes mechanical integrated the gathering of spirulina.
adopt a kind of separated in synchronization to clean the one harvester, making traditional manually gathering become mechanical separation gathers, guaranteeing that the spirulina frond is intact, separation efficiency is high, continuous batch is processed and is not affected on the basis of quality product, by the mechanical means continuous separate from culturing liquid, the synchronous cleaning frond, collect continuously algae mud, make several process integration of collection of spirulina in a machine, can be completely, the spirulina breeding liquid that continuous processing is a large amount of, working efficiency and recovery ratio have been improved, greatly alleviated labour intensity, improved Working environment, improved quality product.Compare with manually gathering, recovery ratio can reach 98%, and water saving 30-40% improves 10 times of work efficiency.This machine compact construction, volume is little, and is lightweight, and power little (1.5kw) consumes energy low, and the spirulina separation efficiency is high, and is easy to use and reliable, cheap, and stable performance is easy and simple to handle, can run without interruption, continuously the mass disposal material.The tradition link recruitment 12-20 people that gathers, be reduced to present 2-3 people, improve work efficiency 6-10 doubly.
Description of drawings
Fig. 1 is the structural representation that a kind of separated in synchronization is cleaned the one harvester;
Fig. 2 is the sectional view that Fig. 1 hollow mandrel connects with trommel screen;
Fig. 3 is the B-B view of Fig. 2;
Fig. 4 is that A in Fig. 2 is to view;
Fig. 5 is the C-C view in Fig. 4;
Fig. 6 is the left view of Fig. 5;
Fig. 7 is the structural representation that a kind of separated in synchronization is cleaned one harvester intermediate roll sieve;
Fig. 8 is the structural representation that a kind of separated in synchronization is cleaned spiral lifting frame in the one harvester.
The Reference numeral implication is as follows: 1, motor reducer; 2, tubular shaft; 3, bearing support; 4, external toothing;
5, pinion(gear); 6, guiding elbow; 7, micropore spray wash tube; 73, elbow; 8, sieve cover;
9, frame; 10, back flow bank; 11, trommel screen; 12, micropore spray wash tube support; 13, connect the algae device;
14, roll wheel assembly; 15, spiral lifting frame; 16, return water pipe; 17, hydraulic pipe; 18, tubular shaft anchor;
51, screw rod slide; 52, lifting screw; 53, lifting nut; 54, profiling gusset plate; 55, lifting leg;
56, swiveling wheel; 110, gusset; 102, adapting pipe; 103, roll frame flange circle; 104, screen bed base; 105, screen cloth.
Embodiment
The utility model is described in more detail below in conjunction with accompanying drawing.
Fig. 1 shows the structural representation that a kind of separated in synchronization is cleaned the one harvester; In figure, left end is that the trommel screen entrance end is defined as the rear end, and right-hand member is described for the definition front end.
A kind of separated in synchronization is cleaned the one harvester, comprises frame 9, trommel screen 11, and frame 9 is provided with back flow bank 10, and trommel screen 11 is located in back flow bank 10, and back flow bank 10 bottoms are provided with return water pipe 16; Frame 9 is provided with micropore spray wash tube support 12, micropore spray wash tube support 12 is provided with micropore spray wash tube 7, micropore spray wash tube 7 is positioned at trommel screen 11, frame 9 one ends are provided with tubular shaft anchor 18, tubular shaft anchor 18 is provided with tubular shaft 2, and tubular shaft 2 is connected with trommel screen 11 by bearing support 3.
Fig. 2 to Fig. 6 shows the structure of tubular shaft and connects with trommel screen, establishes Φ 15-40 ㎜ hydraulic pipe 17 in tubular shaft 2, and hydraulic pipe 17 is connected with micropore spray wash tube 7 by elbow 73, and the spray of realizing supplying water cleans.Tubular shaft 2 diameters are Φ 120-200 ㎜; Length 50-1500 ㎜, tubular shaft 2 exit end are provided with guiding elbow 6.Tubular shaft 2 has dual-purpose, has both played resting barrel sieve string plate, is again algae liquid transfer lime, and algae liquid flows through from the tubular shaft inner chamber, algae liquid orienting roll shaft screen compass screen surface, does not want direct current through guiding elbow 6.Trommel screen 11 upper ends are provided with sieve cover 8, and sieve cover 8 connects with back flow bank 10.Trommel screen 11 exit end are provided with and connect algae device 13.
Fig. 7 shows the structure of trommel screen: trommel screen 11 by gusset 110, adapting pipe 102, roll frame flange circle 103, screen bed base 104, screen cloth 105 and form, gusset 110 connects with bearing support 3, screen cloth 105 is not less than 300 orders.Roll frame diameter of phi 300-1200 ㎜, length 1000-5000 ㎜; Screen bed base diameter of phi 200-1200 ㎜, length 1000-5000 ㎜, grid 100-200 order; Screen cloth: 300-400 order, screen length 3600 ㎜; Compass screen surface diameter 780 ㎜; Mesh support screen steel wire 100 orders; The rotating speed of trommel screen is 12-25r/min.
Fig. 8 shows the structural representation that a kind of separated in synchronization is cleaned spiral lifting frame in the one harvester: on frame 9, trommel screen 11 exit end are provided with spiral lifting frame 15, spiral lifting frame 15 comprises swiveling wheel 56, lifting screw 52, lifting nut 53, screw rod slide 51, profiling gusset plate 54, lifting leg 55, swiveling wheel 56 is connected with lifting screw 52, on lifting screw 52, cover has lifting nut 53, lifting nut 53 is flexibly connected with profiling gusset plate 54, and profiling gusset plate 54 is flexibly connected with lifting leg 55.Rotate swiveling wheel 56 during lifting, lifting nut 53 drives profiling gusset plate 54 and moves, and reaches the purpose of lifting, mainly after the end of job, with the spiral lifting frame, front end is reduced, and is convenient to clean.
The utility model complete machine employing welding stand and assembly, component adopt bolt-connection and latch to connect and form, and are convenient to assembling or maintenance.
Separated in synchronization in a kind of embodiment that the utility model provides is cleaned the one harvester, and length * wide * height is 4270 * 996 * 1500 ㎜; Stainless steel sealing hood; The lift frame.
Motor is connected with speed reduction unit 1, speed reduction unit pinion(gear) 5 and external toothing 4 engaged transmission, and modulus is 2-6, and the external toothing number of teeth is at the 100-200 tooth, and pinion(gear) number of teeth 11-30 tooth: external toothing 4 is connected with trommel screen.
Roll wheel assembly 14 is arranged on trommel screen 11 front ends and frame 9 is fixing.
Principle of work: during operation, the spirulina liquor with cultivation flows automatically by transport pipe and sends into feeding unit, flows into trommel screen 11 front ends of rotation, and the micropore spray wash tube cleans up the nutritive medium on frond surface; By the Gear Transmission in Reducer external toothing, band movable barrel type trommel screen carries out screening and filtering, reaches separating of algae liquid and spirulina, and the algae water after screening and filtering flows into the leading portion of back flow bank 10, then enters return water pipe 16, is recovered to culturing pool and recycles; Fresh Spirulina inflow through screening and separating connects algae device 13, enters container, completes the operation of gathering.Spirulina mud standard after separation cleaning is that the pH value will reach neutrality, i.e. pH7-7.5.

Claims (7)

1. a separated in synchronization is cleaned the one harvester, comprise frame, trommel screen, it is characterized in that: described frame (9) is provided with back flow bank (10), and described trommel screen (11) is located in described back flow bank (10), and described back flow bank (10) bottom is provided with return water pipe (16); Described frame (9) is provided with micropore spray wash tube support (12), described micropore spray wash tube support (12) is provided with micropore spray wash tube (7), described micropore spray wash tube (7) is positioned at described trommel screen (11), described frame (9) one ends are provided with tubular shaft anchor (18), described tubular shaft anchor (18) is provided with tubular shaft (2), and described tubular shaft (2) is connected with described trommel screen (11) by bearing support (3).
2. separated in synchronization as claimed in claim 1 is cleaned the one harvester, it is characterized in that: establish hydraulic pipe (17) in described tubular shaft (2), described hydraulic pipe (17) is connected with described micropore spray wash tube (7) by elbow (73).
3. separated in synchronization as claimed in claim 1 or 2 is cleaned the one harvester, it is characterized in that: described tubular shaft (2) exit end is provided with guiding elbow (6).
4. separated in synchronization as claimed in claim 3 is cleaned the one harvester, it is characterized in that: described trommel screen (11) by gusset (110), adapting pipe (102), roll frame flange circle (103), screen bed base (104), screen cloth (105) and form, described gusset (110) connects with bearing support (3), and described screen cloth (105) is not less than 300 orders.
5. separated in synchronization as claimed in claim 4 is cleaned the one harvester, and it is characterized in that: the rotating speed of described trommel screen is 12-25r/min.
6. separated in synchronization as claimed in claim 5 is cleaned the one harvester, it is characterized in that: described frame (9) trommel screen (11) exit end is provided with spiral lifting frame (15), described spiral lifting frame (15) comprises swiveling wheel (56), lifting screw (52), lifting nut (53), screw rod slide (51), profiling gusset plate (54), lifting leg (55), described swiveling wheel (56) is connected with lifting screw (52), the upper cover of described lifting screw (52) has lifting nut (53), described lifting nut (53) is flexibly connected with profiling gusset plate (54), described profiling gusset plate (54) is flexibly connected with described lifting leg (55).
7. separated in synchronization as claimed in claim 6 is cleaned the one harvester, it is characterized in that: described trommel screen (11) upper end is provided with sieve cover (8), and described sieve cover (8) connects with described back flow bank (10).
CN 201220698415 2012-12-17 2012-12-17 Synchronous separating and cleaning integrated harvesting machine Expired - Fee Related CN202968549U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103013812A (en) * 2012-12-17 2013-04-03 甘肃凯源生物技术开发中心 Synchornous separating and washing integrated harvest machine
CN104711187A (en) * 2015-03-25 2015-06-17 新奥科技发展有限公司 Cell inoculation device and inoculation method using same
CN105672226A (en) * 2016-02-24 2016-06-15 云南依凡环保工程有限公司 Rotary algae segregator
EP3290506A1 (en) * 2016-08-30 2018-03-07 ecoduna AG Photobioreactor with movable maintenance device
WO2018189361A1 (en) * 2017-04-13 2018-10-18 Universiteit Antwerpen Micro algae harvesting methods and devices

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103013812A (en) * 2012-12-17 2013-04-03 甘肃凯源生物技术开发中心 Synchornous separating and washing integrated harvest machine
CN103013812B (en) * 2012-12-17 2014-07-16 甘肃凯源生物技术开发中心 Synchornous separating and washing integrated harvest machine
CN104711187A (en) * 2015-03-25 2015-06-17 新奥科技发展有限公司 Cell inoculation device and inoculation method using same
CN104711187B (en) * 2015-03-25 2017-10-27 新奥科技发展有限公司 Cell classification inoculation apparatus and use its inoculation method
CN105672226A (en) * 2016-02-24 2016-06-15 云南依凡环保工程有限公司 Rotary algae segregator
EP3290506A1 (en) * 2016-08-30 2018-03-07 ecoduna AG Photobioreactor with movable maintenance device
WO2018041859A1 (en) 2016-08-30 2018-03-08 Ecoduna Ag Photobioreactor having movable maintenance device
US11098276B2 (en) 2016-08-30 2021-08-24 Beco Invest B.V. Photobioreactor having movable maintenance device
US11976260B2 (en) 2016-08-30 2024-05-07 Ecoduna Ag Photobioreactor and method for the cultivating of microalgae
WO2018189361A1 (en) * 2017-04-13 2018-10-18 Universiteit Antwerpen Micro algae harvesting methods and devices
US11542463B2 (en) 2017-04-13 2023-01-03 Universiteit Antwerpen Micro algae harvesting methods and devices

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Granted publication date: 20130605

Termination date: 20171217