CN202952362U - Nature-imitated polished tile distributing machine capable of easily varying patterns - Google Patents

Nature-imitated polished tile distributing machine capable of easily varying patterns Download PDF

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Publication number
CN202952362U
CN202952362U CN 201220636629 CN201220636629U CN202952362U CN 202952362 U CN202952362 U CN 202952362U CN 201220636629 CN201220636629 CN 201220636629 CN 201220636629 U CN201220636629 U CN 201220636629U CN 202952362 U CN202952362 U CN 202952362U
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China
Prior art keywords
belt
leather belt
carved leather
distributing machine
easy
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Withdrawn - After Issue
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CN 201220636629
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Chinese (zh)
Inventor
蒋建军
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FOSHAN BAOYAN MACHINE MANUFACTURING Co Ltd
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FOSHAN BAOYAN MACHINE MANUFACTURING Co Ltd
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Priority to CN 201220636629 priority Critical patent/CN202952362U/en
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Abstract

The utility model discloses a nature-imitated polished tile distributing machine capable of easily varying patterns. The nature-imitated polished tile distributing machine comprises a machine frame. A conveying belt is arranged on a machine frame, a blanking device is arranged above the conveying belt and comprises a discharging port motor and at least one monochrome hopper, and a pattern carving belt work station and a material supplementing work station are arranged on the conveying belt along the conveying direction. The pattern carving belt work station is provided with at least two pattern carving belt devices, a material supplementing belt is arranged on the material supplementing work station, and blanking devices are respectively arranged above each pattern carving belt device and the material supplementing belt. In addition, the nature-imitated polished tile distributing machine capable of easily varying the patterns comprises a programmable logic controller (PLC), the blanking devices are respectively connected to the PLC. After optimization, the perimeter P of each pattern carving belt is larger than the side length L of a processed polished tile along the conveying direction. The nature-imitated polished tile distributing machine has the advantages that production of polished tiles can timely adapt to market demands; accordingly upgrading is easy, cost investment is little, and devices are not in idle.

Description

Be easy to the imitative natural polished bricks material distributing machine of conversion flower type
Technical field
The present invention relates to the apparatus for distributing technical field that polished bricks is produced, especially relate to a kind of imitative natural polished bricks material distributing machine that is easy to conversion flower type.
Background technology
Ceramic tile is a large class in the architectural pottery, is mainly used in ground and the metope of paving household and public place.Ceramic tile mainly is divided into two large classes by the formation mechanism of surface detail: a class be surface printing be referred to as the stamp brick, it sees through the plane silk screen printing on ceramic tile idiosome surface by industrial printing machine with versicolor glaze, forms with flower net depiction to become 1: 1 texture.The advantage of this series products is that superficial makings is clear, can copy in theory the lithotome of arbitrary graphic pattern, and shortcoming is that decorative pattern is in full accord between brick and the brick, lacks to change, and feels inflexible.For this reason, the roller printing machine that occurred in recent years, be the same pattern of roller printing machine chromatography by four platform independent, each roller only is responsible for a kind of color of the whole pattern of performance and the zone of printing, and four rollers just form a complete pattern by successively stack printing.In printing action, also observe Synchronous Principle, namely require four rollers synchronized and rotate with starting point, under abnormal conditions, also require to stop simultaneously, guarantee that four half tones can entanglement.Like this, no matter roller printing is that color or level are abundant more a lot of than flat plate printing, makes a great stride forward than old-fashioned flat plate decorating machine.
Another kind of is polished bricks, the formation mechanism of this class brick decorative pattern is that the powder by 4~7 kinds of colors is mixed in the ratio of certain mechanical system and setting, adopt the mode of twice cloth, mixed fabric cloth is surperficial at initial bed, through being pressed into idiosome and burning till through high temperature, the powder of different colours shows the brick surface in varing proportions, forms various decorative patterns.But the way of polished bricks manufacturing decorative pattern all is that a plant equipment can only be done a kind of similar marmorean decorative pattern targetedly basically over past ten years.Because present model change is very fast, the one or two years that the time is long, the time is short only has some months, causes polished bricks manufacturer pressure aspect equipment investment very large.Even occur sometimes behind the equipment investment because product flower type can not get the market approval the idleness of equipment, and this equipment can not be produced the product of other flower types, it is very large to cause damage.Therefore be necessary to be improved.
Summary of the invention
Deficiency for above-mentioned prior art existence, the purpose of this invention is to provide a kind of imitative natural polished bricks material distributing machine that is easy to conversion flower type, it can make the timely meeting the market requirement of production of polished bricks, thereby is easy to update, and the cost less investment, can not cause the characteristics of the idleness of equipment.Further, its imitative natural effects of colored type characteristic preferably with polished bricks.
To achieve these goals, the technical solution adopted in the present invention is: the imitative natural polished bricks material distributing machine that is easy to conversion flower type, comprise frame, frame is provided with belt conveyor, the belt conveyor top is provided with blanking device, this blanking device comprises discharging opening motor and at least 1 monochromatic hopper, be provided with carved leather belt station and feed supplement station along throughput direction on the described belt conveyor, wherein, this carved leather belt station is provided with at least 2 carved leather belt devices, the feed supplement station is provided with the feed supplement belt, and is respectively equipped with blanking device above each carved leather belt device top and the feed supplement belt; Simultaneously, this imitative natural polished bricks material distributing machine that is easy to conversion flower type includes PLC, and each blanking device is connected to respectively this PLC.
Described carved leather belt device comprises carved leather belt, and this carved leather belt surface is provided with the depressed area.
Described carved leather belt comprises PVC basic unit, and the outside of PVC basic unit is provided with the cellular rubber layer, and the depressed area is positioned on the cellular rubber layer.
Described carved leather belt surface is furnished with material scraping plate.
Described carved leather belt device includes zero detector, and this zero detector detects the zero phase of carved leather belt, and the zero phase information that PLC sends according to this zero detector is controlled the operating condition of each carved leather belt device.
The girth P of described each carved leather belt all greater than institute's processing polished brick along the length of side L on the throughput direction.
The girth P of described carved leather belt and institute's processing polished brick along the pass of the length of side L on the throughput direction are: P=160%L.
Described carved leather belt device is 4.
After adopting said structure, the present invention is compared with existing technology the advantage that has and is: 1, can make the timely meeting the market requirement of production of polished bricks, thereby be easy to update, and the cost less investment, can not cause the idleness of equipment.The starting point that is easy to the imitative natural polished bricks material distributing machine of conversion flower type of the present invention be with the organic utilization of the principle of roller printing machine to this polished bricks material distributing machine, thereby by change part on the material distributing machine, parts can be produced diverse colored type on a small quantity.That is, only need change the decorative pattern on the carved leather belt, just can produce brand-new colored type.Like this, manufacturer just can reach the purpose that a machine produces multiple colored type as long as drop into a small amount of fund, so can in time change colored type, equipment cost lower, can not cause the idleness of equipment.2, the imitative natural effects of the colored type of prepared polished bricks is better.The girth of each carved leather belt of the present invention all greater than institute's processing polished brick along the length of side on the throughput direction, can be with the face width of cloth of an amplitude ratio polished bricks slightly large pattern produces the displacement of certain-length at the throughput direction of polished bricks, thereby the pattern that shows adjacent two polished bricks has same style rather than simple the repetition, has reached highly imitative natural effect.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples:
Fig. 1 is the perspective view of embodiments of the invention;
Fig. 2-the 1st, the perspective view of carved leather belt device of the present invention;
Fig. 2-the 2nd, the master of carved leather belt of the present invention looks cutaway view;
Fig. 3-1, Fig. 3-2, Fig. 3-3, Fig. 3-4 are respectively the top views that has the carved leather belt of A decorative pattern, B decorative pattern, C decorative pattern, D decorative pattern among the embodiment;
Fig. 4 is the perspective view of decorative pattern additive process among the embodiment.
Among the figure: 10, frame; 20, belt conveyor, 21, the carved leather belt station, 211, the A decorative pattern forms the district, 212, the B decorative pattern forms the district, 213, the C decorative pattern forms the district, 214, the D decorative pattern forms the district, 22, the feed supplement station; 30, carved leather belt device, 31, carved leather belt, 311, PVC basic unit, 312, the cellular rubber layer, 3121, the depressed area, 32, material scraping plate, 33, zero detector; 40, feed supplement belt; 50, blanking device, 51, the discharging opening motor, 52, monochromatic hopper; A, A decorative pattern, B, B decorative pattern, C, C decorative pattern, D, D decorative pattern.
The specific embodiment
The following stated only is preferred embodiment of the present invention, does not therefore limit protection scope of the present invention.
Embodiment, as shown in Figure 1: be easy to the imitative natural polished bricks material distributing machine of conversion flower type, comprise frame 10, frame 10 is provided with belt conveyor 20.Certainly, output belt 20 is connected with the motor equal power device.Belt conveyor 20 tops are provided with blanking device 50, and this blanking device 50 comprises discharging opening motor 51 and at least 1 monochromatic hopper 52.That is, if various monochromatic powder is positioned in the different monochromatic hoppers 52, after 51 actions of discharging opening motor, monochromatic powder drops out downwards.Simultaneously, on this belt conveyor 20, be provided with carved leather belt station 21 and feed supplement station 22 along throughput direction.Wherein, this carved leather belt station 21 is provided with at least 2 carved leather belt devices 30, such as, carved leather belt device 30 can be 4.This feed supplement station 22 is provided with feed supplement belt 40.At this moment, the top of each carved leather belt device 30 top and feed supplement belt 40 is respectively equipped with blanking device 50.That is, each carved leather belt device 30 and feed supplement belt 40 all are equipped with independently blanking device 50.This imitative natural polished bricks material distributing machine that is easy to conversion flower type includes PLC (not shown on the figure), and each blanking device 50 is connected to respectively this PLC.Like this, under the control of PLC, blanking device 50 is in good time and an amount of as required to add powders to carved leather belt device 30 and feed supplement belt 40.Afterwards, carved leather belt device 30 is successively laid the decorative pattern of different pattern successively on the polished bricks blank that is positioned on the belt conveyor 20, and forms finished product polished bricks flower type after the decorative pattern stack.Because powder is when carved leather belt device 30 blankings are to the polished bricks blank, powder can produce among a small circle skew and convergent-divergent, cavitation can appear between the decorative pattern after a plurality of decorative patterns are synthetic, and 40 pairs of spaces that formed between the decorative pattern of feed supplement belt replenish, and final cloth is set as complete polished bricks flower type.Simultaneously, when needs were changed the colored type of polished bricks, the decorative pattern that only need change on the carved leather belt device 30 got final product, and need not whole equipment is changed, and polished bricks can in time be adjusted according to market demand, and cost is lower, can not cause the idle of equipment.
See that carved leather belt device 30 comprises carved leather belt 31 shown in Fig. 2-1, Fig. 2-2, these carved leather belt 31 surfaces are provided with depressed area 3121.That is, depressed area 3121 forms the base plate of decorative pattern, and powder enters this depressed area 3121 interior formation decorative patterns.Optimize, carved leather belt 31 comprises PVC basic unit 311, and the outside of PVC basic unit 311 is provided with cellular rubber layer 312, and depressed area 3121 is positioned on the cellular rubber layer 312.Because cellular rubber layer 312 has certain elasticity, thereby is convenient to the formation of depressed area 3121 on the carved leather belt 31.Continue to optimize, these carved leather belt 31 surfaces are furnished with material scraping plate 32.Obviously, this material scraping plate 32 is close to carved leather belt 31 upper surfaces, the powder of the accumulation of material scraping plate 32 rear sides can be inserted in the depressed area 3121, and depressed area 3121 outer powders are then removed by material scraping plate 32, make the decorative pattern of formation comparatively clean and tidy.Further, this carved leather belt device 30 includes zero detector 33, and this zero detector 33 detects the zero phase of carved leather belt 31, and the zero phase information that PLC sends according to this zero detector 33 is controlled the operating condition of each carved leather belt device 30.The operating condition of so-called carved leather belt device 30 refers to the velocity of rotation situation of carved leather belt 31, thereby has guaranteed between a plurality of carved leather belts 31, keep synchronously between carved leather belt 31 and the belt conveyor 20, make synthetic after the flower type all more consistent at any time.Concrete, all zero detectors 33 feed back to PLC in the zero phase information that carved leather belt 31 every rotation one circles are about to each carved leather belt 31, PLC is adjusted accordingly according to the rotating speed of the information of collecting to each bar carved leather belt 31, reach the accumulated error of eliminating rotating speed, in dynamically adjusting, realize between the carved leather belt 31, between carved leather belt 31 and the belt conveyor 20 synchronously.
For the imitative natural effects of the polished bricks decorative pattern that makes preparation better, the girth P of each carved leather belt 31 all greater than institute's processing polished brick along the length of side L on the throughput direction.Like this, avoid the repetition of each piece polished bricks decorative pattern, every tile has just intercepted the part of synthetic decorative pattern, and will be through repeatedly just repeating to the primary space of a whole page, makes brick similar to the pattern height between the brick rather than simply copy.Through test, the girth P of optimum carved leather belt 31 and institute's processing polished brick along the pass of the length of side L on the throughput direction are: P=160%L.Like this, just can repeat to primary decorative pattern pattern through seven or eight clothes, comparatively reasonable.
Below, in conjunction with Fig. 3-1, Fig. 3-2, Fig. 3-3, Fig. 3-4 and Fig. 4, the course of work with 4 carved leather belt devices 30 is further specified.
5~8 kinds of monochromatic ceramic powders of monochromatic hopper 52 interior placements, under the control of PLC, the rotating speed of discharging opening motor 51 changes, and realizes that the discharge quantity of each monochromatic hopper 52 is different.Simultaneously, the powder in certain monochromatic hopper 52 of Time dependent that PLC control discharging opening motor 51 rotates is gap blanking or continuously blanking, shows that how much and whether next process is the powder of lower this look of this toner material discharge quantity within a certain period.
Feed supplement belt 40 and carved leather belt device 30 are key components of equipment, have 2 key points:
The first, form decomposition and the combination of decorative pattern.4 carved leather belt devices 30 at carved leather belt station 21 places are four essentially identical devices of structure, but the decorative pattern on the carved leather belt 31 is different, are respectively A decorative pattern, B decorative pattern, C decorative pattern, D decorative pattern.These four kinds of decorative patterns are not random, but decompose according to the decorative pattern of finished product polished bricks, and four kinds of decorative patterns are the part of the decorative pattern of finished product polished bricks.Namely, blank is in belt conveyor 20 transmission, along the direction of transmission, form 211 places, district at the A decorative pattern successively and accept to lay A decorative pattern, B decorative pattern and form 212 places, district and accept to lay B decorative pattern, C decorative pattern and form that 213 places, district accept to lay the C decorative pattern, the D decorative pattern forms 214 places, district and accepts to lay the D decorative pattern.Namely, form the A decorative pattern at A pattern zone 211 places, form the synthetic decorative pattern of A decorative pattern and B decorative pattern at B pattern zone 212 places, form the synthetic decorative pattern of A decorative pattern, B decorative pattern, C decorative pattern at C pattern zone 213 places, at the synthetic decorative pattern of D pattern zone 214 formation A decorative patterns, B decorative pattern, C decorative pattern, D decorative pattern, and the synthetic decorative pattern of A decorative pattern, B decorative pattern, C decorative pattern, D decorative pattern is the colored type of complete finished product polished bricks.
The second, the action specification of carved leather belt device 30, feed supplement belt 40 and belt conveyor 20.When the texture of an imitated lithotome, the texture floral designs are combined by A decorative pattern, B decorative pattern, C decorative pattern, D decorative pattern.At this moment, the girth P of carved leather belt 31 than polished bricks along the length of side L on the throughput direction large 60%, then carved leather belt 31 does not turn the powder preparation that foot one circle is namely finished a polished bricks, rather than 1: 1 ratio, avoid the repetition of the decorative pattern of each piece brick, and just can repeat to primary decorative pattern through seven, eight times.Concrete requirement is: 1, the girth P of four carved leather belts 31 is just the same.2, the active of four carved leather belts 31 is the same with the driven diameter of axle.3, the rotating speed of four carved leather belts 31 is the same.4, the rotating speed of belt conveyor 20 is the same with the rotating speed of carved leather belt 31, and 4 carved leather belt devices 30 can start and stop simultaneously.But because the error of machining and electrical control, above parameter can not be just the same constant for a long time with maintenance, so zero detector 33 in time detects four carved leather belts 31 rotating speed separately, PLC then is adjusted accordingly according to the rotating speed of the bar carved leather belt 31 zero phase information separately of collecting to carved leather belt 31, thereby eliminates the accumulated error of rotating speed.Simultaneously, because powder falls on the blank on the belt conveyor 20 in the freely falling body mode, powder can produce skew and convergent-divergent among a small circle, and can not realize fully as roller printing machine the chromatography function (namely, error is accurate to 0.2mm), cavitation can occur in the middle of the powder piece after synthetic, then the position, space be filled by feed supplement belt 40 some mixed powders of whereabouts at feed supplement station 22 places.
In sum: the imitative natural polished bricks material distributing machine that is easy to conversion flower type of the present invention can be for the natural marble of most of different texture different colours, its people (is contained the feed supplement zone for being divided into four to five zones, also be referred to as in the industry the bag element), carved leather belt is engraved as corresponding element shape, being aided with the multiple color powder mixes by different proportion, polished bricks can be prepared as the effect of extremely similar lithotome, and can accomplish only to change carved leather belt, just obtain complete new flower-shaped effect, overturned in the past one too material distributing machine can only do a kind of limitation of decorative pattern.

Claims (8)

1. be easy to the imitative natural polished bricks material distributing machine of conversion flower type, comprise frame (10), frame (10) is provided with belt conveyor (20), belt conveyor (20) top is provided with blanking device (50), this blanking device (50) comprises discharging opening motor (51) and at least 1 monochromatic hopper (52), it is characterized in that: described belt conveyor (20) is upper to be provided with carved leather belt station (21) and feed supplement station (22) along throughput direction, wherein, this carved leather belt station (21) is provided with at least 2 carved leather belt devices (30), feed supplement station (22) is provided with feed supplement belt (40), and is respectively equipped with blanking device (50) above each carved leather belt device (30) top and the feed supplement belt (40); Simultaneously, this imitative natural polished bricks material distributing machine that is easy to conversion flower type includes PLC, and each blanking device (50) is connected to respectively this PLC.
2. the imitative natural polished bricks material distributing machine that is easy to conversion flower type according to claim 1, it is characterized in that: described carved leather belt device (30) comprises carved leather belt (31), this carved leather belt (31) surface is provided with depressed area (3121).
3. the imitative natural polished bricks material distributing machine that is easy to conversion flower type according to claim 2, it is characterized in that: described carved leather belt (31) comprises PVC basic unit (311), the outside of PVC basic unit (311) is provided with cellular rubber layer (312), and depressed area (3121) are positioned on the cellular rubber layer (312).
4. the imitative natural polished bricks material distributing machine that is easy to conversion flower type according to claim 2, it is characterized in that: described carved leather belt (31) surface is furnished with material scraping plate (32).
5. the imitative natural polished bricks material distributing machine that is easy to conversion flower type according to claim 2, it is characterized in that: described carved leather belt device (30) includes zero detector (33), this zero detector (33) detects the zero phase of carved leather belt (31), and the zero phase information that PLC sends according to this zero detector (33) is controlled the operating condition of each carved leather belt device (30).
6. the imitative natural polished bricks material distributing machine that is easy to conversion flower type according to claim 2 is characterized in that: the girth P of described each carved leather belt (31) all greater than institute's processing polished brick along the length of side L on the throughput direction.
7. the imitative natural polished bricks material distributing machine that is easy to conversion flower type according to claim 5, it is characterized in that: the girth P of described carved leather belt (31) and institute's processing polished brick along the pass of the length of side L on the throughput direction are: P=160%L.
8. each described imitative natural polished bricks material distributing machine that is easy to conversion flower type in 7 according to claim 1, it is characterized in that: described carved leather belt device (30) is 4.
CN 201220636629 2012-11-27 2012-11-27 Nature-imitated polished tile distributing machine capable of easily varying patterns Withdrawn - After Issue CN202952362U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102990768A (en) * 2012-11-27 2013-03-27 佛山市宝岩机器制造有限公司 Distributor for nature-imitated polished tiles capable of easily changing patterns

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102990768A (en) * 2012-11-27 2013-03-27 佛山市宝岩机器制造有限公司 Distributor for nature-imitated polished tiles capable of easily changing patterns
CN102990768B (en) * 2012-11-27 2015-05-27 佛山市宝岩机器制造有限公司 Distributor for nature-imitated polished tiles capable of easily changing patterns

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Granted publication date: 20130529

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