CN202928486U - Detection device used to detect irregular structure geometric tolerance - Google Patents

Detection device used to detect irregular structure geometric tolerance Download PDF

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Publication number
CN202928486U
CN202928486U CN 201220630379 CN201220630379U CN202928486U CN 202928486 U CN202928486 U CN 202928486U CN 201220630379 CN201220630379 CN 201220630379 CN 201220630379 U CN201220630379 U CN 201220630379U CN 202928486 U CN202928486 U CN 202928486U
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detection
block
detection device
slide rail
detected
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安建国
张政
余晓辉
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Chengdu Space Mould and Plastic Co Ltd
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Abstract

The utility model discloses a detection device used to detect irregular structure geometric tolerance comprising a bottom plate and a detection part. The detection part is constituted by a supporting block, a slide rail, and a detection block. According to the detection device, the supporting block is fixedly provided with the slide rail, and the detection block can slide along the sliding rail horizontally. At the same time, a detection surface of the detection block can be used to completely simulate the structural type surface to be detected. A working part of the detection surface can be used to provide a pass/stop structure according to the tolerance required by the structural type surface to be detected. When a through end of the detection block can pass through all of the detected structural type surfaces successfully, and can be stopped at the stop end, the detected structural type surfaces are qualified, otherwise are not qualified.

Description

一种用于检测不规则结构形位公差的检测装置A detection device for detecting shape and position tolerances of irregular structures

技术领域 technical field

本实用新型涉及形位公差检测技术领域,特别是一种可用于检测不规则结构型面形位公差的检测装置。 The utility model relates to the technical field of shape and position tolerance detection, in particular to a detection device which can be used for detecting the shape and position tolerance of irregular structural profiles.

背景技术 Background technique

检测装置是一种为检测产品的外形尺寸、表面形状及其它位置状态而设计制造的专用检测设备。在零件生产现场,通过检测装置可实现对零件的形状轮廓尺寸和孔位尺寸进行检测,从而保证在生产时实现对零件质量状态的快速判断。 The detection device is a special detection equipment designed and manufactured to detect the external dimension, surface shape and other position status of the product. At the part production site, the shape, outline and hole size of the part can be detected through the detection device, so as to ensure the rapid judgment of the quality status of the part during production.

在生产过程中,有些零件的局部区域结构形状不规则且结构很小,并且其对结构型面的形位公差有很高的要求,检测这种不规则结构的形位公差时,若使用一般的三坐标测试机进行检测,则存在因结构小无法检测的问题;而目前对该种结构的常规检测方法是采用专用的投影仪进行检测,但采用投影仪检测操作流程复杂,检测效率较低,投入成本较高,且很多厂商没有投影仪,不具有普遍实用性。 In the production process, some parts have irregular and small structures in local areas, and they have high requirements for the geometrical tolerance of the structural surface. When detecting the geometrical tolerances of such irregular structures, if the general However, there is a problem that it cannot be detected due to the small structure; the current conventional detection method for this structure is to use a special projector for detection, but the operation process of using a projector is complicated and the detection efficiency is low. , the input cost is relatively high, and many manufacturers do not have projectors, so they do not have universal practicability.

实用新型内容 Utility model content

本实用新型要解决的技术问题是提供一种适用于不规则、小结构,精度要求高的结构型面形位公差的检测,并且结构简单、操作方便、检测效率高的检测装置。 The technical problem to be solved by the utility model is to provide a detection device which is applicable to the detection of shape and position tolerances of irregular and small structures and requires high precision, and has a simple structure, convenient operation and high detection efficiency.

为解决上述技术问题,本实用新型采用了一种用于检测不规则结构形位公差的检测装置,包括底板和检测部分,所述检测部分由支撑块、滑轨和检测块组成,所述检测部分通过支撑块固定安装在底板上,所述滑轨固定安装在支撑块上,所述检测块配合安装在滑轨上;所述检测块的检测面与所检测结构型面相同,所述检测面的工作部分为通止结构,所述通止结构由通端和止端组成。 In order to solve the above-mentioned technical problems, the utility model adopts a detection device for detecting shape and position tolerances of irregular structures, including a bottom plate and a detection part, the detection part is composed of a support block, a slide rail and a detection block, and the detection Part is fixedly installed on the bottom plate through the support block, the slide rail is fixedly installed on the support block, and the detection block is matched and installed on the slide rail; the detection surface of the detection block is the same as the detected structure profile, and the detection The working part of the surface is a no-go structure, and the no-go structure is composed of a through end and a stop end.

所述检测部分为多个,分别固定安装在底板上。 There are multiple detection parts, which are respectively fixedly installed on the bottom plate.

所述通端尺寸为所检测结构型面尺寸减去其公差尺寸,所述止端尺寸为所检测结构型面尺寸加上其公差尺寸。 The size of the open end is the profile size of the detected structure minus its tolerance size, and the size of the stop end is the profile size of the detected structure plus its tolerance size.

所述滑轨(3)为直线导轨。 The slide rail (3) is a linear guide rail.

本实用新型具有的有益效果: The beneficial effect that the utility model has:

1、该检测装置结构简单,检测方便,并可通过制作多套检测装置,同时对多个零件进行检测,从而大大提高了检测效率。 1. The detection device has a simple structure and is convenient for detection, and can detect multiple parts at the same time by making multiple sets of detection devices, thereby greatly improving the detection efficiency.

2、与使用专用的投影仪相比,该检测装置制造成本较低,从而降低了检测环节所投入的成本。 2. Compared with using a special-purpose projector, the manufacturing cost of the detection device is lower, thereby reducing the cost invested in the detection link.

3、该检测装置操作简单方便,对形位公差合格与否的判定方法简单易懂,具有普遍的实用性。 3. The detection device is simple and convenient to operate, and the method of judging whether the shape and position tolerance is qualified or not is simple and easy to understand, and has universal practicability.

附图说明 Description of drawings

图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.

图2 是本实用新型检测部分结构示意图。 Fig. 2 is a structural schematic diagram of the detection part of the utility model.

图中:1、检测部分;2、支撑块;3、滑轨;4、检测块;5、底板;6、检测块通端;7、检测块止端;8、检测面;9、工作部分。 In the figure: 1. Detection part; 2. Support block; 3. Slide rail; 4. Detection block; 5. Bottom plate; .

具体实施方式 Detailed ways

如图1和2所示,为一种用于检测不规则结构形位公差的检测装置,包括底板5和检测部分1,其中检测部分1由支撑块2、滑轨3和检测块4组成,检测部分1通过支撑块2固定安装在底板5上,滑轨3固定安装在支撑块2上,检测块4上可以设置与滑轨3相配合的卡槽,检测块4可以通过卡槽配合安装在滑轨3上,并沿滑轨3轴向水平直线滑动;检测块4的检测面8与所检测结构型面相同,所述检测面8的工作部分9为通止结构,该通止结构由通端6和止端7组成,其中通端6尺寸为所检测结构型面尺寸减去其公差尺寸,止端7尺寸为所检测结构型面尺寸加上其公差尺寸。 As shown in Figures 1 and 2, it is a detection device for detecting shape and position tolerances of irregular structures, including a base plate 5 and a detection part 1, wherein the detection part 1 is composed of a support block 2, a slide rail 3 and a detection block 4, The detection part 1 is fixedly installed on the bottom plate 5 through the support block 2, the slide rail 3 is fixedly installed on the support block 2, the detection block 4 can be provided with a card slot matching the slide rail 3, and the detection block 4 can be installed through the card slot On the slide rail 3, and slide along the slide rail 3 axially and horizontally; the detection surface 8 of the detection block 4 is the same as the detected structure profile, and the working part 9 of the detection surface 8 is a pass-stop structure, and the pass-stop structure It consists of a through end 6 and a stop end 7, wherein the size of the through end 6 is the size of the detected structural profile minus its tolerance size, and the size of the stop end 7 is the size of the detected structure profile plus its tolerance size.

该检测装置是在支撑块2上固定一滑轨3,检测块4可沿滑轨3水平滑动,同时检测块4的检测面8完全模拟所要检测的结构型面,检测块4的工作部分9根据所要检测的结构型面所要求的公差大小做成通止结构。该检测装置中检测块4通止结构的设计,使整个装置的检测原理简单易懂;在检测块4的加工过程中,需要通过检具对检测块4的检测面8的尺寸及形位公差进行检测,以保证检测块4的检测面8与所检测的结构型面相同。 The detection device is to fix a slide rail 3 on the support block 2, and the detection block 4 can slide horizontally along the slide rail 3. At the same time, the detection surface 8 of the detection block 4 completely simulates the structural profile to be detected, and the working part 9 of the detection block 4 According to the tolerance size required by the structural surface to be tested, a pass-through structure is made. The design of the through-stop structure of the detection block 4 in the detection device makes the detection principle of the whole device simple and easy to understand; The detection is performed to ensure that the detection surface 8 of the detection block 4 is the same as the detected structural profile.

该检测装置可以根据所要求检测的具体零件,在检测装置的底板5上设置相应的零件定位基准,在利用该检测装置进行检测时,首先将零件通过定位基准固定安装在检测装置上,然后滑动检测块4,当检测块的通端6能顺利通过所检测的结构型面,并在止端7能阻止检测块4通过时,则该结构的检测型面合格,否则为不合格,从而完成对结构检测型面尺寸形状公差的检测。若当检测块的通断6不能通过所检测的结构型面时,则说明所检测的结构型面尺寸偏小;而当检测块的止端7不能阻止检测块4通过时,则说明所检测的结构型面尺寸偏大;因此在检测结构型面是否合格的同时,还可以得到检测结果不合格的原因,为后续的生产提供指导和参考。 According to the specific parts required to be detected, the detection device can set corresponding part positioning references on the bottom plate 5 of the detection device. Detection block 4, when the through end 6 of the detection block can pass through the detected structural profile smoothly, and when the stop end 7 can prevent the detection block 4 from passing, then the detection profile of the structure is qualified, otherwise it is unqualified, thus completing Inspection of structural inspection profile size and shape tolerance. If the on-off 6 of the detection block cannot pass through the detected structural profile, it means that the size of the detected structural profile is too small; The size of the structural profile is too large; therefore, while testing whether the structural profile is qualified, the reason for the unqualified test result can also be obtained to provide guidance and reference for subsequent production.

该检测装置不仅能检测结构型面的尺寸公差,还可以检测结构型面的位置公差。该检测装置按照零件的检测型面的位置,在检测装置的底板5上设置零件的安装基准,检测时,将检测零件按照安装基准固定安装在检测装置的底板5上,此时所检测的结构型面正好对应于检测块4的工作部分9,即在检测零件的形状公差的同时完成了对零件检测型面位置公差的检测。 The detection device can not only detect the size tolerance of the structural profile, but also detect the positional tolerance of the structural profile. According to the position of the detection profile of the part, the detection device sets the installation reference of the part on the base plate 5 of the detection device. During detection, the detection part is fixedly installed on the base plate 5 of the detection device according to the installation reference. The profile just corresponds to the working part 9 of the detection block 4, that is, the detection of the position tolerance of the part detection profile is completed while the shape tolerance of the part is detected.

该检测装置中检测块4与滑轨3的配合精度对检测装置的检测精度具有决定的影响,因此要保证检测装置的检测精度,就要求检测块4与滑轨3之间的配合精度在0.05mm以内。如果两者之间的配合间隙过大,则该检测装置的检测精度达不到要求;如果检测块4与滑轨3配合过紧,则检测块滑动不畅,造成操作不便。该检测装置的滑轨3可使用标准的直线导轨,在滑轨3上安装好检测块4,调整检测块4与滑轨3之间的配合间隙,并使用专用检测机对该检具的检测精度进行检查,使检测块4与滑轨3之间的配合精度达到检测精度要求。 The matching accuracy of the detection block 4 and the slide rail 3 in the detection device has a decisive influence on the detection accuracy of the detection device, so to ensure the detection accuracy of the detection device, the coordination accuracy between the detection block 4 and the slide rail 3 is required to be 0.05 within mm. If the matching gap between the two is too large, the detection accuracy of the detection device cannot meet the requirements; if the detection block 4 and the slide rail 3 cooperate too tightly, the detection block will not slide smoothly, resulting in inconvenient operation. The slide rail 3 of the detection device can use a standard linear guide rail, install the detection block 4 on the slide rail 3, adjust the matching gap between the detection block 4 and the slide rail 3, and use a special inspection machine to detect the inspection tool The accuracy is checked, so that the matching accuracy between the detection block 4 and the slide rail 3 meets the detection accuracy requirements.

该检测装置中的检测部分1作为一个整体,可以在检测装置的底板5上安装多个检测部分1,以满足当零件上同时存在多个需要检测的结构型面时,可以通过一次安装同时完成对多处结构型面形位公差的检测。  The detection part 1 in the detection device is taken as a whole, and multiple detection parts 1 can be installed on the bottom plate 5 of the detection device, so that when there are multiple structural profiles that need to be detected on the part at the same time, it can be completed at the same time through one installation. Detection of shape and position tolerances of multiple structural surfaces. the

Claims (4)

1.一种用于检测不规则结构形位公差的检测装置,包括底板(5)和检测部分(1),其特征在于:所述检测部分(1)由支撑块(2)、滑轨(3)和检测块(4)组成,所述检测部分(1)通过支撑块(2)固定安装在底板(5)上,所述滑轨(3)固定安装在支撑块(2)上,所述检测块(4)配合安装在滑轨(3)上;所述检测块(4)的检测面(8)与所检测结构型面相同,所述检测面(8)的工作部分(9)为通止结构,所述通止结构由通端(6)和止端(7)组成。 1. A detection device for detecting shape and position tolerances of irregular structures, including a bottom plate (5) and a detection part (1), characterized in that: the detection part (1) is composed of a support block (2), a slide rail ( 3) and the detection block (4), the detection part (1) is fixedly installed on the bottom plate (5) through the support block (2), and the slide rail (3) is fixedly installed on the support block (2). The detection block (4) is mounted on the slide rail (3); the detection surface (8) of the detection block (4) is the same as the structure surface to be detected, and the working part (9) of the detection surface (8) It is a no-go structure, and the no-go structure is composed of a through end (6) and a stop end (7). 2.如权利要求1所述的检测装置,其特征在于:所述检测部分(1)为多个,分别固定安装在底板(5)上。 2. The detection device according to claim 1, characterized in that there are multiple detection parts (1), which are fixedly installed on the bottom plate (5) respectively. 3.如权利要求1或2所述的检测装置,其特征在于:所述通端(6)尺寸为所检测结构型面尺寸减去其公差尺寸,所述止端(7)尺寸为所检测结构型面尺寸加上其公差尺寸。 3. The detection device according to claim 1 or 2, characterized in that: the size of the through end (6) is the size of the detected structure minus its tolerance size, and the size of the stop end (7) is the measured Structural profile size plus its tolerance size. 4.如权利要求3所述的检测装置,其特征在于:所述滑轨(3)为直线导轨。 4. The detection device according to claim 3, characterized in that: the slide rail (3) is a linear guide rail.
CN 201220630379 2012-11-26 2012-11-26 Detection device used to detect irregular structure geometric tolerance Expired - Fee Related CN202928486U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102927879A (en) * 2012-11-26 2013-02-13 成都航天模塑股份有限公司 Detection device for detecting form and location tolerance of irregular structure
CN114111523A (en) * 2020-08-27 2022-03-01 富准精密模具(嘉善)有限公司 Arc detection device and detection method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102927879A (en) * 2012-11-26 2013-02-13 成都航天模塑股份有限公司 Detection device for detecting form and location tolerance of irregular structure
CN102927879B (en) * 2012-11-26 2015-05-27 成都航天模塑股份有限公司 Detection device for detecting form and location tolerance of irregular structure
CN114111523A (en) * 2020-08-27 2022-03-01 富准精密模具(嘉善)有限公司 Arc detection device and detection method
CN114111523B (en) * 2020-08-27 2024-05-24 富准精密模具(嘉善)有限公司 Arc detection device and detection method

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